Divided-flow conveying device

Through the duplex transfer device designed by the double-station, the baffle, limit plate and photoelectric sensor are used to realize efficient distribution and collection of small packaging parts, solving the problems of low efficiency of single stations and high cost of automated robot arms, and achieving high efficiency , low-cost packaging conveying.

CN222181140UActive Publication Date: 2024-12-17SHANGHAIDE JUNFENG INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202420933623.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-17
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The existing single-station automated robotic arms may have low efficiency and high cost, occupy a large space, making it difficult to meet the small packaging diversion and transportation needs of small factories.

Method used

A duplex conveying device is designed. By setting a baffle, a V-shaped rear limit plate and a material distribution baffle on the conveyor, combined with a photoelectric sensor to realize automatic distribution and collection of packaging parts, and adopt duplex stations. Design improves efficiency and saves cost and space.

Benefits of technology

Achieve efficient distribution and collection of packaging parts, improve efficiency compared to manual labor in a single work station, save costs and floor space compared to automated robotic arms, and the aggregate box can adjust the inclination angle of the discharge port to adjust the discharge quantity and speed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a split-flow conveying device, and relates to the technical field of packaging. The material collecting device comprises a material collecting box and a conveyor, a baffle and a V-shaped rear limiting plate are arranged on the conveyor, and a material distributing baffle is movably installed on the front portion of the V-shaped rear limiting plate. According to the technical scheme, the transmission machine is controlled to decelerate in the mode that a material distribution baffle is shifted and converted to form double stations and a sensor senses packaging pieces, continuous and efficient transmission and sorting of the transmission machine can be guaranteed, the manual efficiency is higher compared with a single station, and the cost is lower and the occupied space is smaller compared with an automatic mechanical arm; conveyed packaging pieces can be efficiently distributed and collected at a high speed, the efficiency is greatly improved compared with single-station manual work, and the cost and the occupied space are saved compared with an automatic mechanical arm; a rotating shaft and a lifting mechanism are arranged at the bottom of the material collecting box, the inclination angle of an outlet can be adjusted, and therefore the discharging amount and speed of a discharging opening are adjusted and changed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of packaging, and particularly relates to a flow-dividing and conveying device. Background Art

[0002] For small-packaged products, such as PE plastic joints, small plastic pipe fittings, switch parts, etc., plastic packaging is mostly used. Before leaving the factory, they need to be counted according to the corresponding quantity and placed in a unified manner in the packaging box.

[0003] For the diversion and conveying of small packages in this scenario, the existing technologies mostly use single-station automated robotic arms or single-station manual sorting at the end of the material transmission line. Although the automated robotic arms with automatic material identification and grabbing functions have a high degree of automation, the equipment cost is expensive and difficult to move, and it occupies a large space; and the efficiency of manual sorting using a single station is relatively low; therefore, for the diversion and conveying and sorting of small packages in small factories, a diversion and conveying device of the present technical solution is proposed. Based on a double-station design, it improves efficiency and occupies a small space, has a low manufacturing cost, and is easy and quick to use. Utility Model Content

[0004] The utility model provides a diversion conveying device, which receives packages transmitted from a material collecting box discharge port by arranging baffles on both sides of the conveyor, a V-shaped rear limit plate is installed at the end of the conveyor through a bracket, and a material dividing baffle is movably installed at the front end of the V-shaped rear limit plate, and the two sides of the V-shaped rear limit plate are manual material receiving areas, and the inner sides of the baffles on both sides are directly opposite to the side plates of the V-shaped rear limit plate, which are respectively equipped with photoelectric sensors connected to the controller of the conveyor; when the packages continuously conveyed from the discharge port travel to the front of the photoelectric sensor, it means that piles of materials are generated, the conveyor slows down, and the corresponding station manually distributes the material dividing baffle from the other side, The packages transmitted in the front are blocked by the material dividing baffle and enter another station. When the pile of materials in front of the sensor is cleared, the transmission speed is normal. Similarly, when the photoelectric sensor on another station senses the packages in front, the conveyor speed is also slowed down, and the corresponding station manually shifts the material dividing baffle over, so that the packages transmitted in the front are blocked by the material dividing baffle and enter another station. The diversion conveying device has a simple structure and adopts a double-station design. It can divide and collect the transmitted packages at a high speed and efficiently, which greatly improves the efficiency compared with single-station manual labor and saves costs and space compared with automated robotic arms. In summary, the problems in the background technology are solved.

[0005] In order to solve the above technical problems, the utility model is achieved through the following technical solutions:

[0006] The utility model discloses a flow dividing conveying device, comprising a collecting box with a material discharging port, and a conveyor arranged transversely in front of the material discharging port;

[0007] Baffles are provided on both sides of the upper part of the conveyor frame, a V-shaped rear limit plate is fixedly installed at the end of the conveyor frame through a bracket, a material dividing baffle is movably installed in front of the V-shaped rear limit plate, the material dividing baffle is plugged into the first plugging hole at the front end of the V-shaped rear limit plate through a first plug pin at the rear end, and a second plug pin corresponding to the second plugging hole set on the top of the baffles on both sides is provided at the front end of the material dividing baffle;

[0008] After the material dividing baffle rotates, it forms a suspended material receiving space with the baffle and one side plate of the V-shaped rear limit plate, while the material dividing baffle, the baffle and the other side plate of the V-shaped rear limit plate form an open material receiving space; the areas located on both sides of the V-shaped rear limit plate are manual material receiving areas.

[0009] Furthermore, photoelectric sensors connected to the controller of the conveyor are respectively installed on the side plates of the inner side surfaces of the baffles on both sides facing the side plates of the V-shaped rear limit plate.

[0010] Furthermore, the conveyor includes a transmission roller rotatably installed on the upper part of the first support frame and located at both ends of the frame, a tension adjustment roller located at the bottom of the frame, a main drive roller, and a drive motor; a tensioning belt is installed between the transmission roller, the tension adjustment roller, and the main drive roller, and the drive motor and the main drive roller are driven by gears and chains; the tension adjustment roller is installed on both sides of the adjustment plate with positioning holes.

[0011] Furthermore, a shock-absorbing foot pad is provided at the bottom of the first support frame.

[0012] Furthermore, the material collection box is installed on the second support frame, and a rotating shaft is provided between the front side of the bottom of the material collection box and the second support frame; a lifting mechanism is hinged at the bottom of the material collection box to adjust the inclination angle of the discharge port.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] (1) High efficiency: The conveyor is controlled to decelerate by the double-station conversion formed by the material distribution baffle and the sensor sensing the package, which can ensure the continuous high-efficiency transmission and sorting of the conveyor. Compared with single-station manual labor, it is more efficient, and compared with automated robotic arms, it has lower costs and occupies less space. It can distribute and collect the transmitted packages at a high speed and efficiently, which greatly improves the efficiency compared with single-station manual labor and saves costs and space compared with automated robotic arms.

[0015] (2) The bottom of the aggregate box is equipped with a rotating shaft and a lifting mechanism, which can adjust the outlet inclination angle, thereby adjusting the discharge volume and speed of the discharge port.

[0016] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 This is a structural schematic diagram of a flow diversion and conveying device of the utility model;

[0019] Figure 2 for Figure 1 Structural diagram from perspective A;

[0020] Figure 3 for Figure 2 The left view of the structure after removing the protective casing of the drive device;

[0021] Figure 4 for Figure 2 A partial enlarged view of position B in the middle;

[0022] Figure 5 for Figure 2 A partial enlarged view of the C position in the middle;

[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0024] 1- conveyor, 101- baffle, 102- first support frame, 103- bracket, 104- material dividing baffle, 105- V-shaped rear limit plate, 106- photoelectric sensor, 107- tensioning belt, 108- adjustment plate, 109- tension adjustment roller, 110- main drive roller, 111- chain, 112- drive motor, 113- shock-absorbing foot pad, 114- second plug hole, 115- second latch, 116- first latch, 2- material collection box, 201- discharge port, 202- second support frame, 203- rotating shaft. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] In the description of the present invention, it should be understood that terms such as "front", "lateral", "both sides", "front end", "front end", "one side", "the other side" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0027] See also Figure 1-5 As shown, a flow dividing and conveying device of the utility model comprises a collecting box 2 with a discharge port 201, and a conveyor 1 disposed transversely in front of the discharge port 201;

[0028] Baffles 101 are provided on both sides of the upper part of the frame of the conveyor 1. A V-shaped rear limit plate 105 is fixedly installed at the end of the frame of the conveyor 1 through a bracket 103. A material separation baffle 104 is movably installed in front of the V-shaped rear limit plate 105. The material separation baffle 104 is plugged into the first plug hole at the front end of the V-shaped rear limit plate 105 through a first latch 116 at the rear end. A second latch 115 corresponding to the second plug hole 114 set on the top of the baffles 101 on both sides is provided at the front end of the material separation baffle 104.

[0029] After the material dividing baffle 104 rotates, it forms a suspended material receiving space with the baffle 101 and one side plate of the V-shaped rear limit plate 105, while the material dividing baffle 104 and the other side plate of the baffle 101 and the V-shaped rear limit plate 105 form an open material receiving space; the areas located on both sides of the V-shaped rear limit plate 105 are manual material receiving areas.

[0030] The inner side surfaces of the two side baffles 101 facing the side plates of the V-shaped rear limit plate 105 are respectively installed with photoelectric sensors 106 connected to the controller of the conveyor 1.

[0031] Among them, the conveyor 1 includes a transmission roller rotatably installed on the upper part of the first support frame 102 and located at both ends of the frame, a tension adjustment roller 109 located at the bottom of the frame, a main drive roller 110, and a drive motor 112; a tensioning belt 107 is installed between the transmission roller, the tension adjustment roller 109, and the main drive roller 110, and the drive motor 112 and the main drive roller 110 are driven by gears and chains 111; the tension adjustment roller 109 is installed on both sides of the adjustment plate 108 with positioning holes.

[0032] A shock-absorbing foot pad 113 is disposed at the bottom of the first support frame 102 .

[0033] The material collecting box 2 is installed on the second support frame 202, and a rotating shaft 203 is provided between the front side of the bottom of the material collecting box 2 and the second support frame 202; a lifting mechanism is hinged at the bottom of the material collecting box 2 to adjust the inclination angle of the discharge port 201.

[0034] The utility model receives packages transmitted from the material discharging port of the collecting box by arranging baffles on both sides of the conveyor, a V-shaped rear limit plate is installed at the end of the conveyor through a bracket, and a material dividing baffle is movably installed at the front end of the V-shaped rear limit plate, and the two sides of the V-shaped rear limit plate are artificial material receiving areas, and the inner side surfaces of the baffles on both sides are directly opposite to the side plates of the V-shaped rear limit plate, respectively, and photoelectric sensors connected to the controller of the conveyor are installed; when the packages continuously transported from the material discharging port move to the front of the photoelectric sensor, it indicates that piles of materials are generated, the conveyor slows down, and the corresponding station manually distributes the material dividing baffle from the other side, so that the packages transmitted in front enter the other side under the blocking of the material dividing baffle. At the workstation, the transmission speed is normal after the pile of materials in front of the sensor is cleared; when the photoelectric sensor on another workstation senses the package in front, the conveyor speed is also slowed down, and the corresponding workstation manually shifts the material dividing baffle over, so that the package transmitted in front enters another workstation under the blocking of the material dividing baffle; the diversion conveying device has a simple structure and adopts a double-station design. It can divide and collect the transmitted packages at a high speed and efficiently, which greatly improves the efficiency compared with single-station manual labor, and saves costs and space compared with automated robotic arms; the bottom of the collecting box is equipped with a rotating shaft and a lifting mechanism, which can adjust the outlet inclination angle, so that the discharge volume and speed of the discharge port can be adjusted.

[0035] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A split flow conveying device, comprising a collecting box (2) with a discharge port (201), and a conveyor (1) disposed transversely in front of the discharge port (201), characterized in that: Baffles (101) are provided on both sides of the upper part of the frame of the conveyor (1); a V-shaped rear limit plate (105) is fixedly installed at the end of the frame of the conveyor (1) through a bracket (103); a material distribution baffle (104) is movably installed in front of the V-shaped rear limit plate (105); the material distribution baffle (104) is plugged into the first plug hole at the front end of the V-shaped rear limit plate (105) through a first latch (116) at the rear end; and a second latch (115) corresponding to the second plug hole (114) provided on the top of the baffles (101) on both sides is provided at the front end of the material distribution baffle (104); After the material distribution baffle (104) rotates, it forms a temporary material collection space with the baffle (101) and one side plate of the V-shaped rear limit plate (105), while the material distribution baffle (104) and the other side plate of the baffle (101) and the V-shaped rear limit plate (105) form an open material collection space; and the areas located on both sides of the V-shaped rear limit plate (105) are manual material collection areas.

2. A flow diversion and conveying device according to claim 1, characterized in that: The inner side surfaces of the baffle plates (101) on both sides facing the side plates of the V-shaped rear limit plate (105) are respectively equipped with photoelectric sensors (106) connected to the controller of the conveyor (1).

3. A flow diversion and conveying device according to claim 1, characterized in that: The conveyor (1) comprises a transmission roller rotatably mounted on the upper part of a first support frame (102) and located at both ends of the frame, a tension adjustment roller (109) located at the bottom of the frame, a main transmission roller (110), and a driving motor (112); a tension belt (107) is installed between the transmission roller, the tension adjustment roller (109), and the main transmission roller (110), and the driving motor (112) and the main transmission roller (110) are driven by gears and chains (111); the tension adjustment roller (109) is installed on both sides of an adjustment plate (108) with positioning holes.

4. A flow diversion and conveying device according to claim 3, characterized in that: A shock-absorbing foot pad (113) is provided at the bottom of the first support frame (102).

5. A flow splitting and conveying device according to claim 1, characterized in that: The material collection box (2) is installed on the second support frame (202), and a rotating shaft (203) is provided between the front side of the bottom of the material collection box (2) and the second support frame (202); a lifting mechanism is hinged at the bottom of the material collection box (2) to adjust the inclination angle of the discharge port (201).