Transformer box lifting device
By designing a substation box lifting device that includes a gantry, lifting parts and clamping parts, the problem of clamping instability in the prior art is solved, and the stability and safety of the substation box during lifting and flipping is achieved. Improved production efficiency.
Patent Information
- Application Number
- CN202323581221.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-26
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2033-12-26
AI Technical Summary
The existing substation box lifting and flip device has insufficient clamping force, which leads to the risk of the box falling, and excessive clamping force may lead to the deformation of the box, resulting in low production efficiency and safety risks.
A substation box lifting device including a gantry, lifting component, flip component and clamping component is designed. By placing the substation box into the accommodating cavity, fixing it with a clamp, combining the drive motor, sprocket chain assembly and The flip cylinder achieves stable lifting and flipping, and the clamps can be moved to suit different sizes of the box.
The stability and safety of the substation box during the lifting and flipping process is achieved, avoiding the drop and deformation of the box, and improving production efficiency and safety.
Smart Images

Figure CN222181563U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of transformer box production and installation, in particular to a transformer box lifting device. Background Art
[0002] A transformer box is a box in a power system that transforms, concentrates and distributes the voltage and current of electrical energy. During the production process, the transformer box needs to be flipped over to adjust the assembly angle. In the actual production process, the flipping operation of the transformer box is mainly completed by manual adjustment after lifting, which is time-consuming and labor-intensive, and has low production efficiency.
[0003] The Chinese utility model patent with publication number CN208801266U discloses an electrical control cabinet assembly flipping device, including a main bracket, a lifting mechanism, a lifting frame, a clamping mechanism and a flipping mechanism. The upper end of the main bracket is connected to the lifting mechanism, the driving end of the lifting mechanism is connected to the lifting frame, the left and right ends of the lifting frame are slidably connected to the two sides of the main bracket through a sliding assembly, the left and right sides of the lower end of the lifting frame are slidably connected to the clamping frame, the side of the clamping frame is connected to the clamping mechanism, and the inner side of the lower end of the clamping frame is connected to the flipping mechanism.
[0004] The above-mentioned lifting and turning device mainly fixes the box body through a clamping mechanism. However, when the clamping force of the clamping mechanism is too large, the box body is easily deformed. When the clamping force is too small, there is a risk of the box body falling. Utility Model Content
[0005] Based on this, in order to solve the problem of unstable clamping and lifting of the above-mentioned lifting and flipping device, the utility model provides a transformer box lifting device, and its specific technical solution is as follows:
[0006] A transformer box lifting device comprises a gantry, a lifting component, a flip component, a flip shell and a clamping component; the flip shell is provided with a housing chamber for accommodating the transformer box; the clamping component is arranged on the outside of the housing chamber, and comprises a plurality of clamping members movable relative to the housing chamber, and the clamping members are used to restrict the transformer box within the housing chamber; the lifting component is arranged on the gantry, and the flip component is arranged on the lifting component; the flip component is used to flip the flip shell, and the lifting component is used to lift the flip component and the flip shell.
[0007] The above-mentioned transformer box lifting device places the transformer box into the accommodating cavity, clamps or clamps the transformer box with a clamp to fix the position of the transformer box in the accommodating cavity, and then lifts the flip shell with a lifting component. After the flip shell is lifted to a preset position, the flip shell is flipped with the flip component, thereby ensuring that the transformer box remains stable, safe and reliable during the entire lifting and flipping process.
[0008] Furthermore, the lifting component includes a driving motor, a rotating rod, a sprocket chain assembly arranged on both sides of the rotating rod, a gear rack unit and a lifting seat; the sprocket chain assembly includes a first sprocket, a transmission chain and a second sprocket that are driven in sequence, and the gear rack unit includes a transmission gear and a transmission rack that are meshed and driven, the second sprocket is connected to the transmission gear hub, and one end of the transmission rack is connected to the lifting seat; the driving motor drives the rotating rod to rotate, drives the second sprocket to rotate, drives the transmission gear to rotate, and thus causes the transmission rack to move up and down.
[0009] Furthermore, the lifting component also includes a first guide unit, which includes a guide seat fixedly arranged on the gantry and a guide column arranged on the lifting seat, and the guide seat is provided with a guide hole adapted to the guide column.
[0010] Furthermore, the flipping component includes a mounting seat arranged on the lifting seat, a flipping frame that can rotate relative to the mounting seat, a flipping cylinder arranged on the mounting seat, and a hinged seat arranged on the flipping frame, and the output rod end of the flipping cylinder is hinged to the hinged seat; the flipping shell is arranged on the flipping frame; the output rod of the flipping cylinder extends out and pushes the hinged seat, thereby driving the flipping frame to flip.
[0011] Furthermore, the flip cylinder is rotatably connected to the mounting seat via a rotating seat.
[0012] Furthermore, the flip component further includes a limiter disposed on the mounting seat, and the limiter is used to support the flip frame, thereby limiting the flip angle of the flip frame.
[0013] Furthermore, the clamping component includes two clamping assemblies symmetrically arranged on the left and right sides of the flip shell, the clamping assembly includes a fixed seat arranged on the mounting seat, a clamping cylinder arranged on the fixed seat, and a movable seat driven by the clamping cylinder, and the clamping member is arranged on the movable seat.
[0014] Furthermore, the clamping assembly includes a second guiding unit, the second guiding unit includes a sliding seat arranged on the fixed seat and a sliding rail arranged on the movable seat, and the sliding rail is adapted to the sliding seat.
[0015] Furthermore, the clamping component includes a limiting component arranged on the top side of the flip shell, and the limiting component is limited by the top of the overhead transformer box.
[0016] Furthermore, the flip component also includes a safety rod arranged on the flip frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present invention can be further understood from the following description in conjunction with the accompanying drawings. The components in the figures are not necessarily drawn to scale, but the emphasis is placed on illustrating the principles of the embodiments. In different views, the same reference numerals designate corresponding parts.
[0018] Figure 1 This is a schematic diagram of the structure of the transformer box lifting device according to an embodiment of the utility model. Figure 1 ;
[0019] Figure 2 This is a schematic diagram of the structure of the transformer box lifting device according to an embodiment of the utility model. Figure 2 ;
[0020] Figure 3 This is a schematic diagram of the structure of the transformer box lifting device according to an embodiment of the utility model. Figure 3 ;
[0021] Figure 4 yes Figure 2 A partial enlarged view of point E in the middle.
[0022] Description of reference numerals:
[0023] 1. Gantry; 2. Lifting parts; 3. Turning parts; 4. Turning shell; 5. Clamping parts;
[0024] 21. driving motor; 22. rotating rod; 23. sprocket chain assembly; 24. gear rack unit; 25. lifting seat; 26. first guide unit;
[0025] 231, first sprocket; 232, transmission chain; 233, second sprocket;
[0026] 261. guide seat; 262. guide column;
[0027] 31. Mounting seat; 32. Turning frame; 33. Turning cylinder; 34. Articulated seat; 35. Rotating seat; 36. Limiting piece; 37. Safety rod;
[0028] 51. Clamping assembly; 52. Second guide unit; 53. Limiting assembly;
[0029] 511, clamping member; 512, fixed seat; 513, clamping cylinder; 514, movable seat;
[0030] 521. Sliding seat; 522. Sliding rail. DETAILED DESCRIPTION
[0031] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with its embodiments. It should be understood that the specific implementation methods described here are only used to explain the utility model and do not limit the protection scope of the utility model.
[0032] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.
[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0034] In the present invention, “first” and “second” do not represent specific quantities and orders, but are merely used to distinguish names.
[0035] like Figure 1 and Figure 2 , Figure 3 , Figure 4 As shown, a transformer box lifting device in one embodiment of the utility model comprises a gantry 1, a lifting component 2, a flip component 3, a flip shell 4 and a clamping component 5; the flip shell 4 is provided with a receiving chamber for receiving the transformer box; the clamping component 5 is arranged on the outside of the receiving chamber, and comprises a plurality of clamping members 511 which can be moved relative to the receiving chamber, and the clamping members 511 are used to restrict the transformer box in the receiving chamber; the lifting component 2 is arranged on the gantry 1, and the flip component 3 is arranged on the lifting component 2; the flip component 3 is used to flip the flip shell 4, and the lifting component 2 is used to lift the flip component 3 and the flip shell 4.
[0036] The above-mentioned transformer box lifting device places the transformer box into the accommodating cavity, uses the clamping member 511 to clamp or clamp the transformer box to fix the position of the transformer box in the accommodating cavity, and then lifts the flip shell 4 through the lifting component 2. After the flip shell 4 is lifted to the preset position, the flip shell 4 is flipped by the flipping component 3, thereby ensuring that the transformer box remains stable, safe and reliable during the entire lifting and flipping process.
[0037] In one embodiment, the lifting component 2 includes a driving motor 21, a rotating rod 22, a sprocket chain assembly 23 arranged on both sides of the rotating rod 22, a gear rack unit 24 and a lifting seat 25; the sprocket chain assembly 23 includes a first sprocket 231, a transmission chain 232 and a second sprocket 233 that are sequentially driven, and the gear rack unit 24 includes a transmission gear and a transmission rack that are meshed and driven, the second sprocket 233 is connected to the transmission gear hub, and one end of the transmission rack is connected to the lifting seat 25. In this way, the driving motor 21 drives the rotating rod 22 to rotate, drives the second sprocket 233 to rotate, drives the transmission gear to rotate, and uses the transmission gear to mesh with the transmission rack to drive, so that the transmission rack moves up and down, thereby driving the flip component 3 and the flip shell 4 to perform a lifting action.
[0038] In one embodiment, the lifting component 2 further includes a first guide unit 26, which includes a guide seat 261 fixedly mounted on the gantry 1 and a guide column 262 mounted on the lifting seat 25, wherein the guide seat 261 is provided with a guide hole adapted to fit the guide column 262. In this way, the guide column 262 is used to guide the lifting seat 25, thereby ensuring that the lifting component 2 is stable and reliable in the process of driving the flip component 3 and the flip shell 4 to perform the lifting action.
[0039] In one embodiment, the flip component 3 includes a mounting seat 31 disposed on the lifting seat 25, a flip frame 32 that can rotate relative to the mounting seat 31, a flip cylinder 33 disposed on the mounting seat 31, and a hinge seat 34 disposed on the flip frame 32, and the output rod end of the flip cylinder 33 is hinged to the hinge seat 34; the flip shell 4 is disposed on the flip frame 32. In this way, the output rod of the flip cylinder 33 extends and pushes the hinge seat 34, thereby driving the flip frame 32 to flip.
[0040] In one embodiment, the turning cylinder 33 is rotatably connected to the mounting base 31 via a rotating base 35. In this way, the turning cylinder 33 changes its angle during the turning process, and the rotating base 35 is used to overcome the rotation torque.
[0041] In one embodiment, the flip component 3 further includes a limiter 36 disposed on the mounting seat 31, and the limiter 36 is used to place the flip frame 32 on top, thereby limiting the flip angle of the flip frame 32. In this way, the limiter 36 is used to place the flip frame 32 on top, thereby limiting the flip angle of the flip frame 32, and ensuring that the flip angle of the flip component 3 meets the use requirements.
[0042] In one embodiment, the clamping component 5 includes two clamping assemblies 51 symmetrically arranged on the left and right sides of the flip shell 4, and the clamping assembly 51 includes a fixed seat 512 arranged on the mounting seat 31, a clamping cylinder 513 arranged on the fixed seat 512, and a movable seat 514 driven by the clamping cylinder 513, and the clamping member 511 is arranged on the movable seat 514. In this way, the movable seat 514 is driven to move by the clamping cylinder 513, so that the clamping member 511 moves relative to the flip shell 4, thereby fixing the transformer box in the flip shell 4.
[0043] In one embodiment, the clamping assembly 51 includes a second guide unit 52, which includes a sliding seat 521 disposed on a fixed seat 512 and a sliding rail 522 disposed on a movable seat 514, and the sliding rail 522 is adapted to the sliding seat 521. In this way, the second guide unit 52 can ensure the moving-out position of the clamping member 511, and at the same time, strengthen the structural strength of the clamping member 511.
[0044] In one embodiment, the clamping member 5 includes a limit assembly 53 disposed on the top side of the flip shell 4, and the limit assembly 53 is limited by the top of the transformer box. In this way, the limit assembly 53 is placed on the top of the transformer box to limit the position, which is convenient for adapting to transformer boxes of different heights and expanding the application range of the lifting device.
[0045] In one embodiment, the flip component 3 further includes a safety bar 37 disposed on the flip frame 32. Since the length and width of the flip shell 4 are different, when the flip shell 4 is placed vertically, it may be difficult for the operator to notice the avoidance space required for flipping. Therefore, by arranging the safety bar 37 on the flip frame 32, the operator can be aware of the size of the avoidance space, which plays a certain warning role.
[0046] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0047] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. A transformer box lifting device, characterized in that: It comprises a gantry (1), a lifting component (2), a turning component (3), a turning shell (4) and a clamping component (5); The flip shell (4) is provided with a receiving cavity for receiving the transformer box; The clamping component (5) is arranged outside the accommodating cavity and comprises a plurality of clamping members (511) movable relative to the accommodating cavity, wherein the clamping members (511) are used to restrict the transformer box within the accommodating cavity; The lifting component (2) is arranged on the gantry (1), and the turning component (3) is arranged on the lifting component (2); The flipping component (3) is used to flip the flip shell (4), and the lifting component (2) is used to lift the flipping component (3) and the flip shell (4).
2. A transformer box lifting device according to claim 1, characterized in that: The lifting component (2) comprises a driving motor (21), a rotating rod (22), a sprocket chain assembly (23) arranged on both sides of the rotating rod (22), a gear rack unit (24) and a lifting seat (25); The sprocket chain assembly (23) comprises a first sprocket (231), a transmission chain (232) and a second sprocket (233) which are sequentially driven, the gear rack unit (24) comprises a transmission gear and a transmission rack which are meshed and driven, the second sprocket (233) is connected to the transmission gear hub, and one end of the transmission rack is connected to the lifting seat (25); The driving motor (21) drives the rotating rod (22) to rotate, thereby driving the second sprocket (233) to rotate, and driving the transmission gear to rotate, thereby causing the transmission rack to move up and down.
3. A transformer box lifting device according to claim 2, characterized in that: The lifting component (2) further comprises a first guide unit (26), the first guide unit (26) comprising a guide seat (261) fixedly arranged on the gantry (1), and a guide column (262) arranged on the lifting seat (25), the guide seat (261) being provided with a guide hole adapted to fit the guide column (262).
4. A transformer box lifting device according to claim 2, characterized in that: The flip component (3) comprises a mounting seat (31) arranged on the lifting seat (25), a flip frame (32) rotatable relative to the mounting seat (31), a flip cylinder (33) arranged on the mounting seat (31), and a hinge seat (34) arranged on the flip frame (32), wherein an output rod end of the flip cylinder (33) is hingedly connected to the hinge seat (34); The turning shell (4) is arranged on the turning frame (32); The output rod of the turning cylinder (33) extends out and pushes the hinge seat (34), thereby driving the turning frame (32) to turn over.
5. A transformer box lifting device according to claim 4, characterized in that: The tilting cylinder (33) is rotationally connected to the mounting seat (31) via a rotating seat (35).
6. A transformer box lifting device according to claim 4, characterized in that: The flip component (3) further comprises a limiter (36) arranged on the mounting seat (31), wherein the limiter (36) is used to support the flip frame (32) so as to limit the flip angle of the flip frame (32).
7. A transformer box lifting device according to claim 4, characterized in that: The clamping component (5) comprises two clamping assemblies (51) symmetrically arranged on the left and right sides of the flip shell (4), the clamping assembly (51) comprising a fixed seat (512) arranged on the mounting seat (31), a clamping cylinder (513) arranged on the fixed seat (512), and a movable seat (514) driven by the clamping cylinder (513), and the clamping member (511) is arranged on the movable seat (514).
8. A transformer box lifting device according to claim 7, characterized in that: The clamping assembly (51) includes a second guide unit (52), the second guide unit (52) includes a sliding seat (521) arranged on the fixed seat (512) and a sliding rail (522) arranged on the movable seat (514), and the sliding rail (522) is adapted to the sliding seat (521).
9. A transformer box lifting device according to claim 7, characterized in that: The clamping component (5) comprises a limiting component (53) arranged on the top side of the flip shell (4), and the limiting component (53) is limited by the top of the overhead transformer box.
10. A transformer box lifting device according to claim 4, characterized in that: The turning component (3) further comprises a safety rod (37) arranged on the turning frame (32).
Citation Information
Cited By
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CN224313116U
