Refractory material conveying device for coke oven combustion chamber uncovering and rebuilding
By designing a movable refractory material transportation device, the problems of small transportation volume and limited location during the renovation of the coke oven combustion chamber are solved, and more efficient transportation is achieved, transportation capacity and efficiency are improved, labor intensity is reduced, and labor intensity is shortened. Construction period.
Patent Information
- Application Number
- CN202421076293.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-05-16
AI Technical Summary
In the prior art, in the unwinding and renovation of the coke oven combustion chamber, the transportation volume of refractory materials is small and the transportation location is limited, resulting in low transportation efficiency and high labor intensity, which affects the construction period.
Design a refractory material transportation device including a mobile body and an electric hoist crane. The mobile body can be arranged on the coal truck track in the longitudinal direction, and the electric hoist crane can move along the transverse track, realizing flexible longitudinal and transverse transportation, improving transportation capacity and efficiency.
It greatly enhances the transportation flexibility and efficiency of refractory materials, improves lifting volume and transportation capacity, reduces labor intensity, and shortens maintenance period.
Smart Images

Figure CN222181572U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coke ovens, in particular to a refractory material transportation device used for roof removal and renovation of a coke oven combustion chamber. Background Art
[0002] Coke ovens are mainly composed of refractory silica bricks. During the coke oven production process, the furnace walls will be damaged by erosion, perforation, etc. In severe cases, the heating vertical fire channel will be blocked, making it difficult to push coke and unable to load coal and discharge coke normally. The roof-lifting and renovation technology must be used to rebuild the damaged furnace walls.
[0003] refer to Figure 1 In general, a fixed hoist on the end of a coal loading car is used to transport refractory materials such as silica bricks. The coal loading car moves longitudinally along the coal loading car track, and the fixed hoist is set on the coal loading car through a boom and moves with the coal loading car. There are two main problems with this transportation method: one is that the one-time transportation volume is too small, and the maximum lifting capacity of the coal loading car hoist is only 2 tons; the other is that the coal loading car can only transport the refractory materials to the furnace roof at the maintenance site, and then the refractory materials are manually transported in batches to the lower part of the combustion chamber, the machine side, and the coke side. The operation efficiency is low, the labor intensity is high, and the construction period is affected.
[0004] Based on this, the existing technology still needs to be improved. Utility Model Content
[0005] The main purpose of the utility model is to provide a refractory material transportation device for the roof removal and renovation of the coke oven combustion chamber, so as to solve the problems of small transportation volume and limited transportation space in the prior art solution of arranging a hoist crane on a coal loading car to transport refractory materials.
[0006] According to one aspect of the utility model, a refractory material transport device for roof removal and renovation of a coke oven combustion chamber is provided, comprising:
[0007] A mobile body, the mobile body can be movably arranged on a coal car track arranged along the longitudinal direction of the coke oven, and the mobile body has a running track arranged along the transverse direction;
[0008] The electric hoist crane is used for lifting refractory materials. The electric hoist crane can be movably set on the running track.
[0009] According to an embodiment of the utility model, the mobile body includes two brackets arranged opposite to each other in the transverse direction and at least one transverse member connecting the two brackets, each bracket is movably arranged on each coal car track, and the running track is arranged on the top of the two brackets.
[0010] According to an embodiment of the utility model, at least two running wheels capable of moving along the coal car track are provided at the bottom of each bracket.
[0011] According to an embodiment of the utility model, the bracket is a door-type frame, the shape of the door-type frame is a trapezoid, the running track is arranged on the upper bottom of the trapezoid, and at least two running wheels are arranged at opposite ends of the lower bottom of the trapezoid.
[0012] According to an embodiment of the utility model, the size of the upper base of the trapezoid is 0.8-1.2 m, the size of the lower base is 2-3 m, and the height is 3-4 m.
[0013] According to an embodiment of the utility model, each bracket is provided with a running motor for driving at least two running wheels thereon to move, and the device also includes a same controller for controlling the two running motors of the two brackets.
[0014] According to an embodiment of the utility model, each traveling motor is arranged at the bottom of each bracket.
[0015] According to one embodiment of the utility model, the maximum hoisting weight of the electric hoist is 5t.
[0016] According to one embodiment of the utility model, the length of the running track is the same as the length of the coke carbonization chamber.
[0017] According to an embodiment of the utility model, stoppers are provided at both ends of the running track to prevent the electric hoist from derailing.
[0018] In the technical solution of the utility model, the mobile body can be movably arranged on the coal car track along the longitudinal direction, and the electric hoist can be movably arranged on the running track arranged along the transverse direction of the mobile body, so that the electric hoist can be moved in the longitudinal and transverse directions to transport the refractory materials to multiple different locations, greatly enhancing flexibility and improving transportation efficiency. Compared with the fixed hoist arranged on the coal loading car in the prior art, the electric hoist arranged on the mobile body in the present application can have a larger lifting capacity and improve the transportation capacity. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings required for use in the embodiment will be briefly introduced below. Obviously, the drawings described below are only some implementation cases of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 A schematic diagram showing a prior art solution for handling refractory materials;
[0021] Figure 2 A schematic diagram showing the cooperation between the mobile body and the coal car track according to an embodiment of the utility model;
[0022] Figure 3A schematic diagram showing a refractory material transport device according to an embodiment of the utility model;
[0023] Figure 4 A schematic diagram of a bracket according to an embodiment of the utility model is shown.
[0024] Description of reference numerals:
[0025] 1. Coal car track; 10. Mobile body; 11. Bracket; 12. Traveling track; 13. Transverse member; 15. Traveling wheel; 17. Traveling motor; 20. Electric hoist; 100. Refractory material transportation device; a. Dimensions of the upper bottom; b. Dimensions of the lower bottom; h. Dimensions of the height. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the embodiments of the present invention are further described in detail below in combination with specific embodiments and with reference to the accompanying drawings.
[0027] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0028] Figure 2 A schematic diagram showing the cooperation between the mobile body 10 and the coal car track 1 according to an embodiment of the utility model is shown. Figure 3 FIG. 1 is a schematic diagram of a refractory material transport device 100 according to an embodiment of the present invention. Figure 2 and Figure 3 The utility model proposes a refractory material transportation device 100 for the roof removal and renovation of the coke oven combustion chamber, which includes: a mobile body 10, the mobile body 10 can be movably arranged on a coal car track 1 arranged along the longitudinal direction of the coke oven, and the mobile body 10 has a running track 12 arranged along the transverse direction; an electric hoist 20 for lifting refractory materials, and the electric hoist 20 can be movably arranged on the running track 12.
[0029] In the embodiment of the utility model, the mobile body 10 can be movably arranged on the coal car track 1 along the longitudinal direction, and the electric hoist 20 can be movably arranged on the running track 12 arranged along the transverse direction of the mobile body 10, so that the electric hoist 20 can be moved in the longitudinal and transverse directions to transport the refractory materials to multiple different locations, greatly enhancing flexibility and improving transportation efficiency. Compared with the fixed hoist arranged on the coal loading car in the prior art, the electric hoist 20 arranged on the mobile body 10 of the present application can have a larger lifting capacity and improve the transportation capacity.
[0030] refer to Figure 2 and Figure 3 In some embodiments, the mobile body 10 includes two brackets 11 arranged opposite to each other in the transverse direction and at least one transverse member 13 connecting the two brackets 11, each bracket 11 is movably arranged on each coal car track 1, and the running track 12 is arranged on the top of the two brackets 11. Through such an arrangement, the mobile body 10 can be lightweight, its weight can be reduced and materials can be saved, and it can be ensured that the mobile body 10 can be moved on the coal car track 1 more easily. The brackets 11 and the transverse member 13 can be welded together, or they can also be detachably connected together by means such as threaded connection, snap connection, clamping, etc. Similarly, the brackets 11 and the running track 12 can be welded together, or they can also be detachably connected together by means such as threaded connection, snap connection, clamping, etc. The transverse member 13 can be made of I-beam, for example, and its length can be 150 mm.
[0031] The number of transverse members 13 can be, for example, two, and the two transverse members 13 are respectively connected to the two side areas of the two brackets 11 in the longitudinal direction, so that the middle area of the two brackets 11 in the longitudinal direction can be reserved for setting the running track 12 and the electric hoist 20 thereon. In this way, the electric hoist 20 is generally arranged in the middle position of the mobile body 10 in the longitudinal direction, which can ensure the stability of the refractory material transportation process.
[0032] The frame-shaped mobile body 10 of the present application can provide sufficient installation area for the electric hoist crane 20 and can provide sufficient structural strength, so that the electric hoist crane 20 can adopt a larger lifting capacity. For example, the maximum lifting weight of the electric hoist crane 20 is 5t, which is significantly larger than the 2t lifting capacity in the prior art, which is beneficial to improving the transportation capacity and transportation efficiency.
[0033] The bracket 11 can be movably arranged relative to the coal car track 1 through a sliding member or a rolling member thereon. In some embodiments, the bracket 11 can be slidably connected to the coal car track 1 through a sliding block. In other embodiments, at least two running wheels 15 that can move along the coal car track 1 are provided at the bottom of each bracket 11, and the running wheels 15 guide the bracket 11 to move along the coal car track 1. At least two running wheels 15 can be arranged at opposite ends of the bottom of the bracket 11, so as to effectively and stably guide the movement of the bracket 11.
[0034] Similarly, the electric hoist 20 can be movably arranged on the running track 12 through a movable bracket. The movable bracket can move along the running track 12 through a sliding member or a rolling member thereon, and the electric hoist 20 is fixedly connected to the movable bracket, so as to move along the running track 12 with the movable bracket. For example, the movable bracket is slidably connected to the running track 12 through a slider, or a running wheel that can move along the running track 12 is provided at the bottom of the movable bracket, and the movable bracket is guided to move along the running track 12 through the running wheel.
[0035] Figure 4 A schematic diagram showing a bracket according to an embodiment of the utility model is shown, referring to Figure 4 In some embodiments, the support 11 is a door-shaped frame, the shape of the door-shaped frame is a trapezoid, the running track 12 is arranged at the upper bottom of the trapezoid, and at least two running wheels 15 are arranged at opposite ends of the lower bottom of the trapezoid. The trapezoidal structure can improve the stability of the support 11. The shape of the door-shaped frame can be roughly an isosceles trapezoid to ensure the symmetry of the structure.
[0036] refer to Figure 4 In some embodiments, the size a of the upper base of the trapezoid is 0.8-1.2 m, the size b of the lower base is 2-3 m, and the size h of the height is 3-4 m. For example, the size a of the upper base of the trapezoid is 1 m, the size b of the lower base is 2.5 m, and the size h of the height is 3.5 m. Ensure that the bracket 11 has sufficient strength and stability.
[0037] In some embodiments, each bracket 11 is provided with a running motor 17 for driving at least two running wheels 15 thereon, and the refractory material transport device 100 further comprises the same controller for controlling the two running motors 17 of the two brackets 11. The two running motors 17 can be controlled to run synchronously by the same controller, thereby controlling the synchronous movement of the multiple running wheels 15 of the two brackets 11. The controller is in communication connection with the running motor 17 and can control the rotation direction, rotation speed, start, pause, etc. of the running motor 17 to move the bracket 11 to a predetermined position along a predetermined direction at a predetermined speed.
[0038] In some embodiments, each running motor 17 is disposed at the bottom of each bracket 11 to lower the center of gravity and ensure the stability of the bracket 11. Figure 4 The traveling motor 17 can be arranged on the upper side of the lower bottom of the trapezoid to avoid interference with the traveling wheel 15 and the coal car track 1.
[0039] In some embodiments, the length of the running track 12 is the same as the length of the coke carbonization chamber, ensuring that the electric hoist 20 can move in a wider range in the horizontal direction to transport the refractory material to the required location.
[0040] In some embodiments, both ends of the running track 12 are provided with stoppers to prevent the electric hoist 20 from derailing. The stoppers limit the moving stroke of the electric hoist 20 to prevent it from falling off due to excessive running. The stoppers can be convexly arranged on the surface of the running track 12 to achieve a limiting effect. The stoppers can be integrally formed with the running track 12, or fixed to the running track 12 by welding, bonding, etc., and can also be detachably arranged on the running track 12 by threaded connection, clamping, etc.
[0041] In some implementations, the length of the transverse member 13 is adjustable in the transverse direction, so that the distance between the two brackets 11 is adjustable, so that the mobile body 10 can move on the coal car track 1 with different spacings, thereby improving the flexibility and adaptability of the transportation device 100. Accordingly, the length of the running track 12 is adjustable in the transverse direction to adapt to coke ovens with different transverse sizes and meet the transportation needs in the transverse direction. The transverse member 13 may include a first transverse portion and a second transverse portion, and the second transverse portion is slidably connected to the first transverse portion, so as to achieve the adjustable length of the transverse member 13 in the transverse direction. Alternatively, the transverse member 13 may include a plurality of detachably connected transverse portions, and the transverse length of the transverse member 13 can be changed by assembling different numbers of transverse portions. The running track 12 can also achieve the adjustable length in the transverse direction in a similar manner.
[0042] In summary, the utility model designs a movable refractory material transportation device on the coal car track on the top of the coke oven. The device is provided with a movable electric hoist. The electric hoist can move along the coal car track in the longitudinal direction of the coke oven following the gantry frame, and can also move in the transverse direction along the running track on the gantry frame. The electric hoist of the refractory material transportation device of the utility model has a large lifting capacity and a stronger transportation capacity than the fixed hoist provided on the coal car in the prior art. It also has the function of moving longitudinally along the coal car track to any carbonization chamber of the coke oven and the function of transverse movement, which can greatly enhance flexibility and improve transportation efficiency. The device has the characteristics of strong transportation capacity, flexible lifting and hanging, etc., has little impact on production, can shorten the maintenance period, and has a good on-site application effect.
[0043] Those skilled in the art should understand that the discussion of any of the above embodiments is only exemplary and is not intended to imply that the scope of the disclosure of the embodiments of the present invention (including the claims) is limited to these examples; under the concept of the embodiments of the present invention, the technical features in the above embodiments or different embodiments can also be combined, and there are many other changes in different aspects of the above embodiments of the present invention, which are not provided in detail for the sake of simplicity. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the embodiments of the present invention should be included in the protection scope of the embodiments of the present invention.
Claims
1. A refractory material transport device (100) for roof removal and renovation of a coke oven combustion chamber, characterized in that: include: A mobile body (10), the mobile body (10) being movably arranged on a coal car track (1) arranged along the longitudinal direction of the coke oven, and the mobile body (10) having a running track (12) arranged along the transverse direction; An electric hoist crane (20) for hoisting refractory materials, wherein the electric hoist crane (20) is movably arranged on the running track (12).
2. The device (100) according to claim 1, characterized in that The mobile body (10) comprises two brackets (11) arranged opposite to each other in the transverse direction and at least one transverse member (13) connecting the two brackets (11); each bracket (11) is movably arranged on each coal car track (1); and the running track (12) is arranged on the top of the two brackets (11).
3. The device (100) according to claim 2, characterized in that The bottom of each bracket (11) is provided with at least two running wheels (15) which can move along the coal car track (1).
4. The device (100) according to claim 3, characterized in that The support (11) is a portal frame, the portal frame is in the shape of a trapezoid, the running track (12) is arranged on the upper bottom of the trapezoid, and the at least two running wheels (15) are arranged on opposite ends of the lower bottom of the trapezoid.
5. The device (100) according to claim 4, characterized in that The size of the upper base of the trapezoid is 0.8-1.2 m, the size of the lower base is 2-3 m, and the height is 3-4 m.
6. The device (100) according to claim 2, characterized in that Each of the brackets (11) is provided with a running motor (17) for driving at least two running wheels (15) thereon to move, and the device (100) further comprises a same controller for controlling the two running motors (17) of the two brackets (11).
7. The device (100) according to claim 6, characterized in that Each of the traveling motors (17) is arranged at the bottom of each of the brackets (11).
8. The device (100) according to claim 1, characterized in that The maximum hoisting weight of the electric hoist (20) is 5t.
9. The device (100) according to claim 1, characterized in that The length of the running track (12) is the same as the length of the coke carbonization chamber.
10. The device (100) according to claim 1, characterized in that Stoppers are provided at both ends of the running track (12) to prevent the electric hoist (20) from derailing.
