Automatic bottle feeding device of pigment filling machine
By designing an automatic bottle-mounting device in the pigment filling machine, using blow screen components and rolling components to automatically screen and convey packaging bottles, the problem of low manual screening efficiency is solved, and efficient automatic screening and filling process is realized, reducing manpower Costs and maintenance costs.
Patent Information
- Application Number
- CN202323632313.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2033-12-29
AI Technical Summary
The pigment filling machine requires manual screening of packaging bottles during the filling process, resulting in inefficiency and increasing the workload and labor costs of workers.
An automatic bottle-up device is designed, including a belt conveyor, a blow screen assembly and a push assembly. The packaging bottle is blown or pushed to the conveyor belt through a blow dryer and a cylinder, realizing automatic screening and conveying, and using multiple partitions for Limit and guide inclined plates are used for the transmission.
Improve screening efficiency, reduce manual operations, save labor costs, and simplify screening structure, reducing investment and maintenance costs.
Smart Images
Figure CN222181802U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of filling equipment, and in particular relates to an automatic bottle loading device for a pigment filling machine. Background Art
[0002] The pigment filling machine is an efficient and automated equipment mainly used for filling liquids in the food, beverage and other industries. It combines mechanical, electrical and control systems to achieve a highly automated production process. The main working principle of the pigment filling machine is to use a pump to extract the liquid from the storage tank and then inject the liquid into the container through the filling head. The position and height of the filling head can be adjusted to accommodate containers of different sizes. In addition, the filling machine is also equipped with an automatic detection system that can detect whether the container is full or overflowing, thereby ensuring that each container gets the right amount of liquid.
[0003] When using a pigment filling machine for filling processing, it is necessary to manually place the packaging bottles on the conveyor belt of the filling machine and transport the packaging bottles to the filling machine for filling. However, the packaging bottles are often mixed with bottles containing other substances such as liquids, which need to be manually screened before being placed on the conveyor belt. Manual screening is not only inefficient, but also increases the workload of workers and has high labor costs.
[0004] Therefore, a device for automatically loading bottles on a pigment filling machine is needed to solve the problem that manual screening of packaging bottles during pigment filling is not only inefficient, but also increases the workload of workers and has high labor costs. Utility Model Content
[0005] The purpose of the utility model is to provide a device for automatically loading bottles on a pigment filling machine to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for automatically loading bottles for a pigment filling machine, comprising a filling machine, a belt conveyor fixed inside the filling machine, a notch provided on the side surface of a frame of the belt conveyor, a second support plate located at the notch is fixed on the side surface of the frame of the belt conveyor, a plurality of equidistantly distributed partitions are fixed on the top side surface of the second support plate, through slots are penetrated through the sides of the plurality of partitions, a screen blowing assembly is provided on the top side surface of the second support plate, and a pushing assembly is provided at one end of the through slot.
[0007] It should be noted in the scheme that the blowing screen assembly includes a support rod fixed on the side surface of the top end of the second support plate, and the support rod is provided in plurality and the plurality of support rods are equidistantly distributed, a blowing plate is commonly fixed to the top ends of the plurality of support rods, a ventilation cavity is provided in the blowing plate, a blowing hole connected to the ventilation cavity is provided on the side of the blowing plate close to the belt conveyor, and an air inlet pipe connected to the ventilation cavity is fixed on the side of the blowing plate away from the belt conveyor.
[0008] It is further worth noting that there are a plurality of blowing holes, and the plurality of blowing holes are equidistantly distributed.
[0009] It should be further explained that the ejection assembly includes a first support plate fixed on the side of a second support plate, a cylinder is fixed on the top side of the first support plate, and a push plate located at one end of the through slot is fixed on the output end of the cylinder.
[0010] As a preferred embodiment, a rubber pad is fixedly attached to the side of the push plate away from the cylinder, and the rubber pad is located in the middle of the side of the push plate.
[0011] As a preferred embodiment, a material guide inclined plate is fixed on one end of the second support plate away from the first support plate, and a side plate is fixed on the top side surface of the material guide inclined plate.
[0012] Compared with the prior art, the automatic bottle loading device of the pigment filling machine provided by the utility model has at least the following beneficial effects:
[0013] The bottles to be filled are placed on the top side of the second support plate, and air is blown into the bottles through the blowing and screening assembly, and the empty bottles are blown out to the conveyor belt of the belt conveyor for transportation. The bottles with residual substances inside have a large weight and are difficult to be blown away, thereby completing the screening of the bottles with high screening efficiency, eliminating the need for manual selection of the bottles one by one, saving manpower, and effectively reducing the workload of workers. The screening structure is relatively simple, and the investment and maintenance costs are low. In the process of the blowing and screening assembly blowing the bottles, the empty bottles are blocked and limited by the set multiple partitions, thereby improving the blowing effect on the bottles. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 It is a schematic diagram of the partial structure of the material guide inclined plate of the utility model;
[0016] Figure 3 It is a schematic diagram of the partial structure of the push-out assembly of the utility model;
[0017] Figure 4This is a schematic diagram of the partial structure of the screen blowing assembly of the utility model;
[0018] Figure 5 It is a schematic diagram of the local structure of the rubber pad of the utility model.
[0019] In the figure: 1. screen blowing assembly; 101. air blowing plate; 102. air blowing hole; 103. ventilation chamber; 104. support rod; 105. air inlet pipe; 2. ejection assembly; 201. push plate; 202. rubber pad; 203. cylinder; 204. first support plate; 3. second support plate; 4. belt conveyor; 5. partition; 6. guide inclined plate; 7. side plate; 8. filling machine; 9. notch; 10. through groove. DETAILED DESCRIPTION
[0020] The present invention will be further described below in conjunction with the embodiments.
[0021] See also Figure 1-5 The utility model provides an automatic bottle loading device for a pigment filling machine, comprising a filling machine 8, a belt conveyor 4 is fixed in the filling machine 8, a slot 9 is provided on the side of the frame of the belt conveyor 4, a second support plate 3 located at the slot 9 is fixed on the side of the frame of the belt conveyor 4, a plurality of equally distributed partitions 5 are fixed on the top side of the second support plate 3, through slots 10 are penetrated through the sides of the plurality of partitions 5, a blowing screen component 1 is provided on the top side of the second support plate 3, and a pushing component 2 is provided at one end of the through slot 10; when in use, the packaging bottle to be filled is placed on the top side of the second support plate 3, and air is blown into the packaging bottle through the blowing screen component 1, and the empty packaging bottle is blown out to the conveyor belt of the belt conveyor 4 for transportation, and the packaging with residual substances inside is The bottles have a large weight and are difficult to be blown away, thus completing the screening of the packaging bottles with a high screening efficiency, eliminating the need for manual selection of the packaging bottles one by one, saving manpower, and effectively reducing the workload of workers. The screening structure is relatively simple, and the investment and maintenance costs are low. The empty packaging bottles are conveyed to the filling machine 8 through the conveyor belt on the belt conveyor 4, and the packaging bottles are filled with pigment liquid through the filling machine 8. In the process of the blowing and screening component 1 blowing the packaging bottles, the empty packaging bottles are blocked and limited by the multiple partitions 5 set, so as to improve the blowing effect of the packaging bottles. After the empty bottles are blown onto the belt conveyor 4, the pushing component 2 is started to work, and the packaging bottles with substances remaining on the second support plate 3 are pushed out by the pushing component 2 to be discharged from the top side of the second support plate 3.
[0022] Further as Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, it is worth specifically explaining that the blowing screen assembly 1 includes a support rod 104 fixed on the side surface of the top end of the second support plate 3, and the support rod 104 is provided with a plurality of support rods 104 and the plurality of support rods 104 are evenly distributed, and a blowing plate 101 is fixed to the top ends of the plurality of support rods 104, and a ventilation cavity 103 is opened in the blowing plate 101, and a blowing hole 102 connected to the ventilation cavity 103 is opened on the side of the blowing plate 101 close to the belt conveyor 4, and the blowing hole 102 is provided with a plurality of blowing holes 102, and the plurality of blowing holes 102 are evenly distributed, and an air inlet pipe 105 connected to the ventilation cavity 103 is fixed on the side of the blowing plate 101 away from the belt conveyor 4; the filling to be filled The packaging bottles are placed on the top side of the second support plate 3, and the air flow with a certain air pressure is transported to the inside of the blowing plate 101 through the air inlet pipe 105, and is blown onto the packaging bottles through the ventilation cavity 103 and a plurality of equidistantly distributed blowing holes 102, and air is blown into the packaging bottles, and the empty packaging bottles are blown onto the conveyor belt of the belt conveyor 4 for transportation. The packaging bottles with residual substances inside have a large weight and are difficult to be blown away, thereby completing the screening of the packaging bottles, and the screening efficiency is high, eliminating the operation of manually selecting the packaging bottles one by one, saving manpower, and effectively reducing the workload of workers. The screening structure is relatively simple, and the investment and maintenance costs are low.
[0023] Further as Figure 2 , Figure 3 and Figure 5 As shown, it is worth explaining in detail that the ejection assembly 2 includes a first support plate 204 fixed on the side of the second support plate 3, a cylinder 203 is fixed on the top side of the first support plate 204, and a push plate 201 located at one end of the through groove 10 is fixed on the output end of the cylinder 203; when the empty bottle is blown onto the belt conveyor 4, the cylinder 203 is started to work, and the push plate 201 is driven by the output end of the cylinder 203 to push out the packaging bottle with the substance remaining on the second support plate 3, so as to be discharged from the top side of the second support plate 3.
[0024] This scheme has the following working process: when in use, the packaging bottle to be filled is placed on the top side of the second support plate 3, and the air flow with a certain air pressure is transported to the inside of the blowing plate 101 through the air inlet pipe 105, and is blown onto the packaging bottle through the ventilation cavity 103 and a plurality of equidistantly distributed blowing holes 102, and air is blown to the packaging bottle, and the empty packaging bottle is blown out to the conveyor belt of the belt conveyor 4 for transportation. The packaging bottle with residual material inside has a large weight and is difficult to be blown away, thereby completing the screening of the packaging bottles. When the empty bottle is blown to the belt conveyor 4, the cylinder 203 is started to work, and the push plate 201 is driven by the output end of the cylinder 203 to push out the packaging bottle with material remaining on the second support plate 3, so as to discharge it from the top side of the second support plate 3, and the empty packaging bottle is transported to the filling machine 8 through the conveyor belt on the belt conveyor 4, and the packaging bottle is filled with pigment liquid by the filling machine 8.
[0025] Further as Figure 5 As shown, it is worth explaining in detail that a rubber pad 202 is fixed on the side of the push plate 201 away from the cylinder 203, and the rubber pad 202 is located in the middle of the side of the push plate 201; during specific operation, the contact friction between the push plate 201 and the packaging bottle is effectively increased by the provision of the rubber pad 202, thereby improving the pushing effect on the packaging bottle.
[0026] Further as Figure 1 and Figure 2 As shown, it is worth explaining in detail that a material guide inclined plate 6 is fixed on the end of the second support plate 3 away from the first support plate 204, and a side plate 7 is fixed on the top side of the material guide inclined plate 6; during specific operation, the push plate 201 pushes the packaging bottle onto the material guide inclined plate 6, and guides it out through the material guide inclined plate 6.
[0027] In summary, the blowing and screening component 1 is used to blow air to the packaging bottles, and the empty packaging bottles are blown out to the conveyor belt of the belt conveyor 4 for transportation. The packaging bottles with residual substances inside have a large weight and are difficult to be blown away, thereby completing the screening of the packaging bottles, the screening efficiency is high, and the operation of manually selecting the packaging bottles one by one is omitted, which saves manpower and effectively reduces the workload of workers. The screening structure is relatively simple, and the investment and maintenance costs are low. The empty packaging bottles are transported to the filling machine 8 through the conveyor belt on the belt conveyor 4, and the packaging bottles are filled with pigment liquid by the filling machine 8. During the bottle blowing process, multiple partitions 5 are set to block and limit the empty packaging bottles to improve the blowing effect on the packaging bottles. When the empty bottles are blown onto the belt conveyor 4, the pushing component 2 is started to work, and the packaging bottles with substances remaining on the second support plate 3 are pushed out by the pushing component 2 to be discharged from the top side of the second support plate 3. The rubber pad 202 is set to effectively increase the contact friction between the push plate 201 and the packaging bottles, thereby improving the pushing effect on the packaging bottles. The push plate 201 pushes the packaging bottles onto the guide inclined plate 6 and guides them out through the guide inclined plate 6.
[0028] The belt conveyor 4 and the air cylinder 203 can be purchased on the market. The belt conveyor 4 and the air cylinder 203 are equipped with a power supply, which is a mature technology in this field and has been fully disclosed, so they are not repeated in the specification.
Claims
1. A device for automatically loading bottles on a pigment filling machine, comprising a filling machine (8), characterized in that: A belt conveyor (4) is fixed in the filling machine (8), a notch (9) is provided on the side of the frame of the belt conveyor (4), a second support plate (3) located at the notch (9) is fixed on the side of the frame of the belt conveyor (4), a plurality of partitions (5) distributed at equal intervals are fixed on the top side of the second support plate (3), through slots (10) are provided through the sides of the plurality of partitions (5), a screen blowing assembly (1) is provided on the top side of the second support plate (3), and a push-out assembly (2) is provided at one end of the through slot (10).
2. The automatic bottle loading device for a pigment filling machine according to claim 1, characterized in that: The screen blowing assembly (1) comprises a support rod (104) fixed on the side surface of the top end of the second support plate (3); a plurality of the support rods (104) are provided and the plurality of support rods (104) are equidistantly distributed; a blowing plate (101) is commonly fixed to the top ends of the plurality of support rods (104); a ventilation cavity (103) is provided in the blowing plate (101); a blowing hole (102) in communication with the ventilation cavity (103) is provided on the side of the blowing plate (101) close to the belt conveyor (4); and an air inlet pipe (105) in communication with the ventilation cavity (103) is fixed on the side of the blowing plate (101) away from the belt conveyor (4).
3. The automatic bottle loading device for a pigment filling machine according to claim 2, characterized in that: A plurality of the blowing holes (102) are provided, and the plurality of blowing holes (102) are distributed at equal intervals.
4. The automatic bottle loading device for a pigment filling machine according to claim 1, characterized in that: The ejection assembly (2) comprises a first support plate (204) fixed on the side of the second support plate (3), a cylinder (203) being fixed on the top side of the first support plate (204), and a push plate (201) located at one end of the through slot (10) being fixed on the output end of the cylinder (203).
5. The automatic bottle loading device for a pigment filling machine according to claim 4, characterized in that: A rubber pad (202) is fixedly attached to the side of the push plate (201) away from the cylinder (203), and the rubber pad (202) is located in the middle of the side of the push plate (201).
6. The automatic bottle loading device for a pigment filling machine according to claim 5, characterized in that: A material guide inclined plate (6) is fixed to one end of the second support plate (3) away from the first support plate (204), and a side plate (7) is fixed to the top side surface of the material guide inclined plate (6).