Anti-deviation glass cutting machine

By using electric telescopic rods and limit seats to fix the glass in the glass cutting machine, and combining electric guide rails and laser cutting heads, the deviation problem caused by the contact between the cutting device and the glass is solved, and high-precision and high-efficiency glass cutting is achieved. The dust is cleaned up by absorbing the collection mechanism, improving the quality and safety of cutting.

CN222182113UActive Publication Date: 2024-12-17JIANGSU XIANHE LASER TECH CO LTD
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Patent Information

Application Number
CN202323330000.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-07
Publication Date
2024-12-17
Estimated Expiration
2033-12-07

AI Technical Summary

Technical Problem

In the existing glass cutting technology, the contact between the blade of the cutting device and the glass causes the glass to shift, affecting the cutting accuracy and quality, and may cause problems in subsequent process links.

Method used

An anti-offset glass cutting machine is designed, using an electric telescopic rod and a limit seat to fix the glass, combined with an electric guide rail and a laser cutting head to avoid mechanical contact, achieve high-precision cutting, and clean up dust through the absorption collection mechanism.

Benefits of technology

It improves the accuracy and stability of glass cutting, reduces damage and pollution caused by mechanical cutting, improves cutting quality and safety, and maintains the cleanliness of the working area, which is conducive to environmental protection and the health of operators.

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Abstract

The utility model is applicable to the technical field of glass processing, and provides an anti-deviation glass cutting machine which comprises a machine table, and a protective shell is assembled at the top of the machine table; the electric telescopic rods are symmetrically assembled on the protective shell, and output rods of the electric telescopic rods penetrate into the protective shell; the limiting seat is arranged in the protective shell and used for fixing glass, and one side of the limiting seat is fixedly connected with the top end of an output rod of the electric telescopic rod; the electric guide rails are symmetrically fixed to the inner wall of the protective shell, and adjusting frames are fixed to output blocks of the electric guide rails; the mounting rod is arranged on the adjusting frame, and a detachable laser cutting head used for cutting the glass is assembled at the bottom end of the mounting rod. The anti-deviation glass cutting machine provided by the scheme has the advantages that the glass can be prevented from deviating, high-precision and high-efficiency glass cutting can be realized, and the cutting quality can be improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of glass processing, and in particular relates to an anti-deviation glass cutting machine. Background Art

[0002] Cutting glass is the first step in the processing process, and it is also the most commonly used process and a very important process. Generally, a glass cutting machine is used to cut large pieces of glass, and then the post-cutting processing steps are carried out to process the glass.

[0003] In the existing glass cutting technology, since the blade of the cutting device needs to contact the glass during the cutting process, the glass is easily offset due to the force, resulting in uneven edges of the cut glass and even large errors. This cutting offset not only affects the quality and aesthetics of the glass products, but may also cause greater problems in subsequent process links. Utility Model Content

[0004] The utility model provides an anti-deviation glass cutting machine, aiming to solve the problems of low cutting precision and poor quality caused by glass deviation in the current glass cutting process.

[0005] The utility model is implemented as follows: an anti-deviated glass cutting machine comprises: a machine platform, a protective shell is installed on the top of the machine platform; an electric telescopic rod is symmetrically installed on the protective shell, and the output rod of the electric telescopic rod penetrates into the protective shell; a limit seat is arranged in the protective shell for fixing the glass, and one side of the limit seat is fixedly connected to the top of the output rod of the electric telescopic rod; an electric guide rail is symmetrically fixed on the inner wall of the protective shell, and an adjustment frame is fixed on the output block of the electric guide rail; a mounting rod is arranged on the adjustment frame, and a detachable laser cutting head for cutting the glass is installed on the bottom end of the mounting rod; a absorbing and collecting mechanism for collecting glass dust, and the absorbing and collecting mechanism is arranged on the mounting rod and the protective shell; a driving mechanism for regulating the lateral movement of the mounting rod, and the driving mechanism is arranged on the adjusting frame.

[0006] Preferably, the suction and collection mechanism includes: a dust hood fixedly mounted on the mounting rod; a collection box mounted on one side of the protective shell, wherein a filter plate for filtering dust is arranged in the collection box; a fan fixed on one side of the protective shell, wherein an exhaust pipe connected to the bottom of the collection box is fixedly mounted on the air inlet end of the fan; and a telescopic tube fixedly connected to the top of the collection box, wherein the air inlet end of the telescopic tube passes through the protective shell and extends into the dust hood.

[0007] Preferably, the driving mechanism includes: a screw rod rotatably mounted on the adjusting frame, both ends of the screw rod extending out of the adjusting frame; a sleeve block threadedly mounted on the screw rod, the bottom end of the sleeve block being fixedly connected to the mounting rod; a guide rod slidably mounted on the sleeve block, both ends of the guide rod being fixedly connected to the adjusting frame; and a motor fixed to the adjusting frame, the output shaft of the motor being fixedly connected to one end of the screw rod.

[0008] Preferably, a slide plate is symmetrically fixedly installed on the bottom of the machine platform, and a pull-out and detachable dustproof screen plate is provided on the slide plate.

[0009] Preferably, an operating port is opened on one side of the protective shell, a hinge is fixedly installed on the outer side of the operating port, a shielding door that can cover the operating port is arranged on the hinge, and a transparent observation window and a screw handle lock are arranged on the shielding door.

[0010] Preferably, a mounting through slot is provided on the machine platform, and a sliding rod penetrating the limit seat is fixedly installed in the mounting through slot.

[0011] Preferably, an L-shaped limiting groove is provided on the limiting seat, and a rubber pad is fixedly installed in the L-shaped limiting groove.

[0012] Preferably, support legs are symmetrically fixedly installed on the bottom of the platform, and foot pads are fixedly installed on the bottom ends of the support legs.

[0013] Compared with the related art, the anti-deviation glass cutting machine provided by the utility model has the following beneficial effects:

[0014] The protective shell installed on the top of the machine can protect the machine and the operator from glass fragments and dust, improving the safety of operation. The design of the electric telescopic rod can adapt to glass of different sizes by adjusting the distance between the two limit seats, improving the adaptability of the equipment. The design of the limit seat can fix the glass to prevent the deviation and vibration of the glass during the cutting process, improving the cutting accuracy and stability. The coordinated use of the electric guide rail and the laser cutting head can achieve high-precision and high-efficiency glass cutting, reduce the damage and pollution that may be caused by mechanical cutting, and improve the cutting quality. The absorption and collection mechanism can effectively collect the glass dust generated during the cutting process, keep the working area clean, which is beneficial to environmental protection and the health of operators. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A schematic diagram of the main structure of an anti-deviating glass cutting machine provided by the utility model;

[0016] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0017] Figure 3 for Figure 2 An enlarged structural diagram of part A shown in FIG.

[0018] Figure 4 It is an assembly diagram of the dust hood and the mounting rod in the utility model.

[0019] Figure numerals: 1. machine; 2. protective shell; 3. electric telescopic rod; 4. limit seat; 5. electric guide rail; 6. adjustment frame; 7. mounting rod; 8. laser cutting head; 9. dust hood; 10. collection box; 11. filter plate; 12. fan; 13. telescopic tube; 14. screw; 15. sleeve block; 16. guide rod; 17. motor; 18. slide plate; 19. dustproof mesh plate; 20. glass. DETAILED DESCRIPTION

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0021] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0022] The utility model embodiment provides an anti-deviating glass cutting machine, such as Figure 1-4As shown, the anti-deviated glass cutting machine includes: a machine table 1, the top of which is equipped with a protective shell 2; an electric telescopic rod 3 symmetrically mounted on the protective shell 2, the output rod of the electric telescopic rod 3 penetrates into the protective shell 2; a limit seat 4 arranged in the protective shell 2 for fixing the glass 20, one side of the limit seat 4 is fixedly connected to the top of the output rod of the electric telescopic rod 3; an electric guide rail 5 symmetrically fixed on the inner wall of the protective shell 2, and an adjusting frame 6 is fixed on the output block of the electric guide rail 5; a mounting rod 7 arranged on the adjusting frame 6, and a detachable laser cutting head 8 for cutting the glass 20 is mounted on the bottom end of the mounting rod 7; a absorbing and collecting mechanism for collecting glass dust, the absorbing and collecting mechanism is arranged on the mounting rod 7 and the protective shell 2; a driving mechanism for regulating the lateral movement of the mounting rod 7, the driving mechanism is arranged on the adjusting frame 6.

[0023] It should be noted that glass cutting is a key step in the glass manufacturing and processing process. In the existing glass cutting technology, the cutting line is usually drawn by the blade of the cutting device contacting the glass surface. However, due to the physical properties of glass, this contact cutting method often leads to some problems.

[0024] First of all, glass is a brittle material with limited ability to withstand external forces. When the blade of the cutting device contacts the glass surface, the glass will be subjected to a lateral force, which can easily cause the glass to deform or deflect, especially when cutting at high speed, this deviation will be more obvious; secondly, due to the contact between the blade and the glass, vibration or jitter may also occur, which may also cause the deviation of the cutting line. Even under the best operating conditions, this vibration is difficult to completely avoid. These deviations not only affect the quality and aesthetics of the glass products, but may also cause problems in subsequent process links. For example, in the process of deep processing of glass, if the edge of the glass is uneven or there is a large error, it may cause assembly difficulties, reduced sealing performance and other problems. In addition, the contact cutting method also increases the wear and replacement frequency of the blade, which not only increases the production cost, but may also affect the production efficiency due to the replacement of the blade. Therefore, the existing glass cutting technology needs to be improved to solve the problems caused by the need for the blade of the cutting device to contact the glass during the cutting process, including reducing the deviation caused by the force on the glass, eliminating vibration or jitter, improving cutting accuracy, and reducing production costs.

[0025] In this embodiment, when cutting the glass 20, the glass 20 to be cut is first placed on the limit seat 4, and the distance between the two limit seats 4 is adjusted by starting the electric telescopic rod 3 to clamp and fix the glass 20. After the glass fiber reinforced plastic 20 is fixed, the electric guide rail 5 and the laser cutting head 8 are started. The output block of the electric guide rail 5 moves to drive the adjustment frame 6, the mounting rod 7 and the laser cutting head 8 to move. The CO2 laser or ultraviolet laser generated by the laser cutting head 8 is irradiated on the surface of the glass 20. The higher energy density of the laser will cause the glass to melt and produce grooves, thereby realizing the melting cutting of the glass. Laser cutting can avoid the damage and pollution that may be caused by mechanical cutting. The heat affected area of ​​laser cutting is small, which reduces the cutting error caused by thermal deformation; laser cutting can also achieve a very small cutting line width to meet the needs of high-precision processing.

[0026] In a further preferred embodiment of the utility model, the absorption and collection mechanism includes: a dust hood 9 fixedly mounted on the mounting rod 7; a collection box 10 mounted on one side of the protective shell 2, a filter plate 11 for filtering dust is arranged in the collection box 10; a fan 12 fixed on one side of the protective shell 2, an exhaust pipe connected to the bottom of the collection box 10 is fixedly mounted on the air inlet end of the fan 12; a telescopic tube 13 fixedly connected to the top of the collection box 10, the air inlet end of the telescopic tube 13 passes through the protective shell 2 and extends into the dust hood 9.

[0027] In this embodiment, when glass cutting is performed, the fan 12 is started, and the air in the collection box 10 is extracted through the exhaust pipe, so that a negative pressure environment is formed in the dust hood 9. The glass dust generated during the cutting process will be sucked into the dust hood 9 by the negative pressure, and enter the collection box 10 along the dust hood 9 and the telescopic tube 13. A filter plate 11 is provided in the collection box 10 for filtering dust, which can separate the glass dust from the air. The filtered clean air is discharged through the exhaust pipe on the fan 12, while the glass dust remains in the collection box 10, thereby absorbing the glass dust and reducing the dispersion of dust, which is beneficial to environmental protection and the health of the operator.

[0028] In a further preferred embodiment of the utility model, the driving mechanism includes: a screw rod 14 rotatably mounted on the adjusting frame 6, both ends of the screw rod 14 extending out of the adjusting frame 6; a sleeve block 15 threadedly sleeved on the screw rod 14, the bottom end of the sleeve block 15 is fixedly connected to the mounting rod 7; a guide rod 16 slidably mounted on the sleeve block 15, both ends of the guide rod 16 are fixedly connected to the adjusting frame 6; a motor 17 fixed to the adjusting frame 6, the output shaft of the motor 17 being fixedly connected to one end of the screw rod 14.

[0029] In this embodiment, before cutting, according to the use requirements, the personnel can adjust the position of the laser cutting head 8. The motor 17 can be started during adjustment. The rotating output shaft of the running motor 17 will drive the screw 14 to rotate. The rotating screw 14 drives the sleeve 15 to move, and the position of the mounting rod 7 and the optical cutting head 8 will also change accordingly. After the laser cutting head 8 is adjusted to the cutting position, the motor 17 can be turned off. According to the above operation, the laser cutting head 8 can be adjusted to the optimal cutting position in a short time, which is conducive to improving production efficiency.

[0030] In a further preferred embodiment of the present invention, a slide plate 18 is symmetrically fixedly installed on the bottom of the machine platform 1, and a pull-out and detachable dustproof screen plate 19 is provided on the slide plate 18.

[0031] In this embodiment, the design of the slide plate 18 allows the dustproof mesh plate 19 to be easily installed and removed, which is convenient for maintenance and cleaning; the dustproof mesh plate 19 can effectively prevent dust and debris from entering the machine 1 and the protective shell 2, which is conducive to cleaning.

[0032] In a further preferred embodiment of the utility model, an operating port is opened on one side of the protective shell 2, a hinge is fixedly installed on the outer side of the operating port, a shielding door that can cover the operating port is provided on the hinge, and a transparent observation window and a screw handle lock are provided on the shielding door.

[0033] In this embodiment, the design of the operating port allows the operator to easily operate and perform maintenance. The hinge and the shielding door are designed to cover the operating port in a closed state to prevent dust from being dispersed when cutting glass. The transparent observation window is designed to allow the operator to observe the progress of glass cutting.

[0034] In a further preferred embodiment of the utility model, a mounting through slot is provided on the machine platform 1, and a sliding rod penetrating the position limiting seat 4 is fixedly installed in the mounting through slot.

[0035] In this embodiment, the installation through groove and the installation slide rod are designed, and the setting of the slide rod can limit and guide the limit seat 4 during movement.

[0036] In a further preferred embodiment of the present invention, an L-shaped limiting groove is provided on the limiting seat 4, and a rubber pad is fixedly installed in the L-shaped limiting groove.

[0037] In this embodiment, the L-shaped limiting groove is designed to stably place the glass 20, and the rubber pad can play a role in cushioning and preventing slipping.

[0038] In a further preferred embodiment of the present invention, support legs are symmetrically fixedly installed on the bottom of the platform 1, and foot pads are fixedly installed on the bottom ends of the support legs.

[0039] In this embodiment, the design of the supporting legs increases the stability and load-bearing capacity of the machine 1, making it difficult for the machine 1 to shake or tip over during operation. The installation of the foot pads increases the friction between the machine 1 and the ground, preventing the machine 1 from sliding or tipping over, thereby improving the safety of operation.

[0040] To sum up, the anti-deviation glass cutting machine provided by the present technical solution can fix the glass 20 through the design of the limit seat 4, prevent the glass from deviating and vibrating during the cutting process, and improve the cutting accuracy and stability. The design of the electric telescopic rod 3 can adapt to glass of different sizes by adjusting the distance between the two limit seats 4. The coordinated use of the electric guide rail 5 and the laser cutting head 8 can achieve high-precision and high-efficiency glass cutting, reducing the damage and pollution that may be caused by mechanical cutting.

[0041] Compared with the related art, the protective shell 2 assembled on the top of the machine 1 can protect the machine 1 and the operator from damage by glass fragments and dust, thereby improving the safety of operation. The design of the electric telescopic rod 3 can adapt to glass of different sizes by adjusting the distance between the two limit seats 4, thereby improving the adaptability of the equipment. The design of the limit seat 4 can fix the glass 20 to prevent the deviation and vibration of the glass during the cutting process, thereby improving the cutting accuracy and stability. The coordinated use of the electric guide rail 5 and the laser cutting head 8 can achieve high-precision and high-efficiency glass cutting, reduce the damage and pollution that may be caused by mechanical cutting, and improve the cutting quality. The absorption and collection mechanism can effectively collect the glass dust generated during the cutting process, keep the working area clean, and is beneficial to environmental protection and the health of the operator.

[0042] It is worth noting that the circuits, electronic components and modules involved in the present utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present utility model does not involve improvements to software and methods.

[0043] In the several embodiments provided in the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are only schematic, such as the division of the above-mentioned units, which is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.

[0044] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. An anti-deviating glass cutting machine, characterized in that: include: A machine platform (1), wherein a protective shell (2) is mounted on the top of the machine platform (1); An electric telescopic rod (3) symmetrically mounted on the protective shell (2), wherein an output rod of the electric telescopic rod (3) penetrates into the protective shell (2); A limit seat (4) is arranged in the protective shell (2) and is used to fix the glass (20), and one side of the limit seat (4) is fixedly connected to the top end of the output rod of the electric telescopic rod (3); An electric guide rail (5) is symmetrically fixed on the inner wall of the protective shell (2), and an adjustment frame (6) is fixed on the output block of the electric guide rail (5); A mounting rod (7) disposed on the adjustment frame (6), wherein a detachable laser cutting head (8) for cutting the glass (20) is mounted on the bottom end of the mounting rod (7); A suction collection mechanism for collecting glass dust, the suction collection mechanism being arranged on the mounting rod (7) and the protective shell (2); A driving mechanism for regulating the lateral movement of the mounting rod (7), wherein the driving mechanism is arranged on the adjustment frame (6).

2. The anti-deviating glass cutting machine according to claim 1, characterized in that: The absorption and collection mechanism comprises: A dust collecting cover (9) fixedly sleeved on the mounting rod (7); A collection box (10) mounted on one side of the protective shell (2), wherein a filter plate (11) for filtering dust is arranged in the collection box (10); A fan (12) is fixed to one side of the protective shell (2), and an exhaust pipe connected to the bottom of the collection box (10) is fixedly installed on the air inlet end of the fan (12); A telescopic tube (13) is fixedly connected to the top of the collection box (10), and an air inlet end of the telescopic tube (13) penetrates the protective shell (2) and extends into the dust collecting cover (9).

3. The anti-deviation glass cutting machine according to claim 1, characterized in that: The driving mechanism comprises: Rotating a screw rod (14) mounted on the adjusting frame (6), wherein both ends of the screw rod (14) extend out of the adjusting frame (6); a sleeve block (15) threadably sleeved on the screw rod (14), the bottom end of the sleeve block (15) being fixedly connected to the mounting rod (7); A guide rod (16) slidably mounted on the sleeve block (15), wherein both ends of the guide rod (16) are fixedly connected to the adjustment frame (6); A motor (17) is fixed on the adjustment frame (6), and an output shaft of the motor (17) is fixedly connected to one end of the screw rod (14).

4. The anti-deviated glass cutting machine according to claim 1, characterized in that: A slide plate (18) is symmetrically fixedly mounted on the bottom of the machine platform (1), and a pull-out and detachable dustproof screen plate (19) is arranged on the slide plate (18).

5. The anti-deviation glass cutting machine according to claim 1, characterized in that: An operating port is provided on one side of the protective shell (2), a hinge is fixedly installed on the outer side of the operating port, a shielding door capable of covering the operating port is provided on the hinge, and a transparent observation window and a screw handle lock are provided on the shielding door.

6. The anti-deviation glass cutting machine according to claim 1, characterized in that: The machine platform (1) is provided with a mounting through slot, in which a sliding rod penetrating the position limiting seat (4) is fixedly installed.

7. The anti-deviation glass cutting machine according to claim 1, characterized in that: The limiting seat (4) is provided with an L-shaped limiting groove, and a rubber pad is fixedly installed in the L-shaped limiting groove.

8. The anti-deviation glass cutting machine according to claim 1, characterized in that: Support legs are symmetrically fixedly mounted on the bottom of the machine platform (1), and foot pads are fixedly mounted on the bottom ends of the support legs.