Manual punching compactor for quantitative canned original juice sweet wine

Abstract

The utility model belongs to the field of sweet wine manufacturing, and discloses a quantitative canned normal juice sweet wine manual punching and compacting device which is composed of a handle, a compacting plate and a rod core. The outer diameter of the compaction plate is matched with the inner diameter of the container tank, and the compaction plate is used for compacting rice blanks in the container tank; the rod core is arranged in the center of the bottom of the compaction plate and is used for forming a through round hole in the rice blank in the container tank; the handle is arranged in the center of the top of the compaction plate and serves as a handheld end. The punching and compacting device has the advantages of being simple in structure, low in manufacturing cost and convenient to use, punching and compacting processes can be combined into a whole, and therefore labor of one station is saved, and production cost is saved.

Description

Technical Field

[0001] The utility model belongs to the technical field of sweet wine production, in particular to a manual punching and compacting device for quantitative canned original sweet wine. Background Art

[0002] Original sweet wine refers to sweet wine that is fermented directly in the packaging container. After fermentation, it is sterilized and packaged directly without adding other ingredients or repackaging. Since each bottle of original sweet wine is fermented separately in its packaging container, it needs to go through two necessary processes in its production process. The first is the compaction process, that is, the rice dough needs to be moderately compacted during the sweet wine fermentation, mainly to provide conditions for the moderate anaerobic production of wine and other enzymes by the fermentation bacteria; the second is the punching process, that is, a through round hole is punched in the middle of the rice dough, on the one hand to provide the necessary oxygen for the cultivation and saccharification of the sweet wine fermentation and saccharification stage, and on the other hand to drain the sweet wine juice produced in the fermentation process into the hole to prevent the waste and pollution caused by the overflow of juice due to the floating of the fermented glutinous rice due to saccharification and fermentation.

[0003] At present, in the batch production of quantitative canned original sweet wine, two workstations are required for the compaction process and the punching process, and the compaction process and the punching process are completed independently by the two workstations. Each process needs to be equipped with staff, and the labor cost is relatively high.

[0004] In the prior art, a Chinese patent application with an application date of 2019-08-26 and an application number of CN201921388155.1 provides a device for pressing and packing jar-packed glutinous rice materials. The device controls compressed gas in a pulsed manner through an electrically controlled pulse valve to enter a flexible airbag at high speed to fill, flatten, and press down the airbag, thereby achieving compaction of the material. At the same time, the bottom of the straight pipe that guides the compressed air is used to make pits in the material, achieving compaction and pit making at the same time, which is not only conducive to improving production efficiency, but also makes the material pits firm and not easy to collapse. Although this device for pressing and packing jar-packed glutinous rice materials achieves compaction and pit making at the same time, it has the following defects:

[0005] 1. The device has a complex structure and high production cost. It requires power and gas distribution to work, which makes operation difficult and increases the operator's workload.

[0006] 2. This device is developed for jar containers, which have the characteristics of small mouth and large belly. It is a bit like using a butcher knife to kill a chicken for can containers, and the cost of use is also high, so it is not suitable;

[0007] 3. It is impossible to form through holes. When the container is full, it is impossible to solve the problem of waste and pollution caused by the overflow of juice due to the lightening and floating of the fermented glutinous rice due to saccharification and fermentation.

[0008] Based on the above problems, the present application provides a manual perforating compactor for quantitative canned original sweet wine which has a simple structure, low manufacturing cost and is easy to use. Utility Model Content

[0009] The utility model aims to solve the problems existing in the prior art. To this end, the utility model provides a manual punching and compacting device for quantitative canned original juice sweet wine which has a simple structure, low manufacturing cost and is easy to use.

[0010] The technical solution adopted by the utility model to solve its technical problems is:

[0011] Provided is a manual perforating compactor for quantitative canned original juice sweet wine, the perforating compactor comprising a handle, a compacting plate and a rod core; the outer diameter of the compacting plate matches the inner diameter of a container can and is used to compact rice dough in the container can; the rod core is arranged at the bottom center of the compacting plate and is used to form a through circular hole in the rice dough in the container can; the handle is arranged at the top center of the compacting plate and serves as a handheld end.

[0012] Preferably, a limiting cover plate is further provided between the compacting plate and the handle, and the outer diameter of the limiting cover plate is larger than the caliber of the container tank.

[0013] Preferably, the distance between the lower surface of the limiting cover plate and the lower surface of the rod core is equal to the inner cavity height of the container tank.

[0014] Preferably, a weighted ball is provided at the end of the handle away from the compacting plate.

[0015] Preferably, the rod core is a conical rod core, the diameter of which decreases from top to bottom.

[0016] Preferably, the perforating compactor is made of aluminum, stainless steel or polytetrafluoroethylene plastic.

[0017] In a preferred embodiment, the punching and compacting device is an integrally formed structure.

[0018] In another preferred embodiment, the handle and the limit cover plate are an integrally formed structure, forming component one; the rod core and the compaction plate are an integrally formed structure, forming component two; a screw hole is provided at the bottom of component one, and a stud threadedly connected to the screw hole is provided at the top of component two, and component one is threadedly connected to component two.

[0019] Preferably, a positioning boss is further provided on the stud of the component 2, and a positioning groove matching the positioning boss is provided on the screw hole of the component 1.

[0020] Compared with the prior art, the beneficial effects of the utility model are:

[0021] 1. The utility model has the advantages of simple structure, low production cost and convenient use. It can combine the two processes of punching and compacting into one, thereby saving the labor of one workstation and saving production costs;

[0022] Second, by adjusting the size of the compacting plate and the rod core, manual operation can stably achieve the optimal compaction strength and opening size, so that the quality of the original sweet wine is stable and the shape of the fermented glutinous rice is uniform and beautiful. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative work, among which:

[0024] Figure 1 1 is a schematic diagram of the structure of a manual punching and compacting device for quantitative canned raw sweet wine provided in Example 1;

[0025] Figure 2 This is a diagram showing the use status of the manual punching compactor for quantitative canned raw juice sweet wine provided in Example 1;

[0026] Figure 3 It is a schematic diagram of the structure of the manual perforating compactor for quantitative canned raw sweet wine provided in Example 2.

[0027] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0028] 1—handle, 1.1—weighted ball, 2—limiting cover plate, 3—compacting plate, 4—rod core, 10—container can, 20—rice base, A—component one, A.1—positioning groove, B—component two, B.1—positioning boss. DETAILED DESCRIPTION

[0029] It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] In the description of the present utility model, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model; the terms "install", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal connection of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0032] In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0033] Embodiment 1

[0034] This embodiment provides a manual punching and compacting device for quantitative canned raw juice sweet wine, as shown in the attached Figure 1 and attached Figure 2 As shown, it is composed of a handle 1, a compacting plate 3 and a rod core 4. The outer diameter of the compacting plate 3 matches the inner diameter of the container 10, and is used to compact the rice dough 20 in the container; the rod core 4 is arranged at the bottom center of the compacting plate 3, and is used to form a through circular hole in the rice dough in the container; the handle 1 is arranged at the top center of the compacting plate 3, and serves as a hand-held end.

[0035] Preferably, a weight ball 1.1 is provided at the end of the handle 1 away from the compacting plate 3, which can balance the weight of the punching compactor so that the user will not feel too tired even if using it for a long time.

[0036] Preferably, the rod core 4 is a conical rod core, the diameter of which decreases from top to bottom, so that an inverted cone-shaped circular hole is formed in the center of the rice dough, which is convenient for the punching compactor to be removed without affecting the hole-forming quality of the rice dough.

[0037] Furthermore, a limiting cover plate 2 is provided between the compacting plate 3 and the handle 1, the outer diameter of the limiting cover plate 2 is larger than the caliber of the container can 10, and the spacing between the lower surface of the limiting cover plate 2 and the lower surface of the rod core 4 is equal to the inner cavity height of the container can 10, so as to ensure that a circular hole is formed through the rice dough, and the degree of compaction depends on the thickness of the compacting plate, the diameter of the rod core and the cross-sectional size of the container. The thicker the compacting plate, the thicker the rod core and the smaller the cross-sectional size of the container, the greater the degree of compaction of the quantitative rice dough, and vice versa.

[0038] Since different sweet wine flavors and fermentation strains require different rice dough compaction degrees and opening sizes, and different container openings require corresponding sizes of compacting plates to match them, a series of different specifications of punching compactors are equipped at the punching and compacting station to meet the production of different specifications of original sweet wine. The commonly used compacting plate has a thickness of 5 to 10 mm, and the maximum diameter of the stick core is 25 to 35 mm.

[0039] The perforated compactor of this embodiment is an integrally formed structure, and can be made of non-corrosive, lightweight or durable materials such as aluminum, stainless steel or polytetrafluoroethylene plastic. This embodiment is designed as an integrally formed structure, which is convenient for thorough cleaning and sterilization, and there is no dead corner for bacteria to be trapped and affect the quality of the sweet wine. At the same time, the structure is durable and not easy to be damaged.

[0040] Embodiment 2

[0041] The difference between this embodiment and the first embodiment is that: Figure 3 As shown, the handle 1 and the limit cover plate 2 of this embodiment are an integrally formed structure, forming a component 1 A; the rod core 4 and the compacting plate 3 are an integrally formed structure, forming a component 2 B; a screw hole is provided at the bottom of the component 1 A, and a stud threadedly connected to the screw hole is provided at the top of the component 2 B, and the component 1 A is threadedly connected to the component 2 B. In this embodiment, the perforated compactor is designed as two parts, so that the component 2 is replaceable, and only the component 2 needs to be replaced to adapt to containers of different specifications. When cleaning and sterilizing, only the two components need to be disassembled for thorough cleaning.

[0042] Preferably, the stud of the second component B is further provided with a positioning boss B.1, and the screw hole of the first component A is provided with a positioning groove A.1 matching the positioning boss B.1.

[0043] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A manual punching compactor for quantitative canned raw juice sweet wine, characterized in that: The punching and compacting device is composed of a handle, a compacting plate and a rod core, wherein: The outer diameter of the compacting plate matches the inner diameter of the container can and is used to compact the rice dough in the container can; The rod core is arranged at the bottom center of the compacting plate and is used to form a through circular hole in the rice dough in the container; The handle is arranged at the top center of the compacting plate and serves as a hand-held end.

2. The manual punching and compacting device for quantitative canned raw sweet wine according to claim 1, characterized in that: A limiting cover plate is also provided between the compacting plate and the handle, and the outer diameter of the limiting cover plate is larger than the diameter of the container tank.

3. The manual punching and compacting device for quantitative canned raw sweet wine according to claim 2, characterized in that: The distance between the lower surface of the limiting cover plate and the lower surface of the rod core is equal to the inner cavity height of the container tank.

4. The manual punching and compacting device for quantitative canned raw sweet wine according to claim 1, characterized in that: A weight ball is arranged at the end of the handle away from the compacting plate.

5. The manual punching and compacting device for quantitative canned original sweet wine according to claim 1, characterized in that: The rod core is a conical rod core, and its diameter decreases from top to bottom.

6. The manual punching and compacting device for quantitative canned raw sweet wine according to claim 1, characterized in that: The perforating compactor is made of aluminum or stainless steel or polytetrafluoroethylene plastic.

7. The manual punching and compacting device for quantitative canned raw sweet wine according to any one of claims 1 to 6, characterized in that: The punching and compacting device is an integrally formed structure.

8. The manual punching and compacting device for quantitative canned raw sweet wine according to any one of claims 1 to 6, characterized in that: The handle and the limit cover plate are an integrally formed structure, forming component one; the rod core and the compaction plate are an integrally formed structure, forming component two; a screw hole is provided at the bottom of component one, and a stud threadedly connected to the screw hole is provided at the top of component two, and component one is threadedly connected to component two.

9. The manual punching and compacting device for quantitative canned original sweet wine according to claim 8, characterized in that: The stud of the second component is also provided with a positioning boss, and the screw hole of the first component is provided with a positioning groove matching the positioning boss.

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