Aluminum liquid processing environment-friendly device

By introducing a filter mesh and a stirring mechanism into the aluminum liquid processing device, the problem of inconvenient filtration in the prior art is solved, the purity of aluminum liquid and product quality of aluminum liquid are improved, and resource conservation and environmental protection are achieved.

CN222182393UActive Publication Date: 2024-12-17ANHUI JIALAIDUN PISTON AUTO PARTS CO LTD
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Patent Information

Application Number
CN202420828764.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2024-12-17
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

The existing aluminum liquid processing equipment is inconvenient to filter the aluminum liquid when melting the aluminum block, resulting in lower precision purity and product quality of the aluminum liquid.

Method used

A kind of aluminum liquid processing environmental protection device is designed, including a main mechanism and a stirring mechanism. The main mechanism includes an insulation shell, a liquid aluminum barrel, a support ring, an installation box, a filter mesh, a support plate and a collection barrel. The stirring mechanism includes a stirring motor, a stirring The shaft, scraper, heating rod, drainage block, discharge pipe, solenoid valve, connecting pipe and insulation cover can reduce the residue of aluminum liquid through scraper and drainage block, and the filter mesh improves the filtration efficiency of aluminum liquid.

Benefits of technology

The device filters the aluminum liquid through a filter mesh, which improves the purity of the aluminum liquid and product quality, reduces the residual aluminum liquid, saves resources, and improves environmental protection and practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of molten aluminum processing, and discloses a molten aluminum processing environment-friendly device which comprises a main body mechanism and a stirring mechanism, the stirring mechanism is located at the inner end of the main body mechanism, the main body mechanism comprises a heat preservation shell, a molten aluminum barrel and a supporting ring, and the molten aluminum barrel is fixedly installed at the inner end of the heat preservation shell; the supporting ring is fixedly installed at the lower end of the heat preservation shell. The main body mechanism further comprises a mounting box, a mounting groove, a filter screen, a supporting plate and a collecting barrel, the mounting box is fixedly mounted at the lower end of the supporting ring, the mounting groove is fixedly formed in the front end of the mounting box, the filter screen is movably mounted at the inner end of the mounting groove, and the supporting plate is fixedly mounted at the lower end of the mounting box; the collecting barrel is located below the supporting plate. According to the environment-friendly processing device for the molten aluminum, the main body mechanism is mounted, so that the molten aluminum is conveniently filtered when an aluminum block is molten, the purity of the molten aluminum is improved, the product quality is improved, and the functionality and the practicability are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum liquid processing, in particular to an aluminum liquid processing environmental protection device. Background Art

[0002] Aluminum is a metal element that is tough, light, ductile, and easy to conduct electricity. It can be used as a structural material for aircraft, vehicles, ships, boats, and rockets. Pure aluminum can be used to make ultra-high voltage cables. When processing aluminum, it is usually necessary to melt the solid aluminum into liquid to facilitate subsequent processing steps.

[0003] The prior art patent document with publication number CN216282721U discloses a heat preservation furnace for aluminum liquid processing, comprising a furnace body, a heat preservation furnace chamber is arranged in the furnace body, a material taking cavity is arranged on one side of the heat preservation furnace chamber, the material taking cavity and the heat preservation furnace chamber are connected through a liquid guide tube, the liquid guide tube port located in the heat preservation furnace chamber is connected to a liquid extraction pipeline, the upper end of the liquid extraction pipeline is connected to a liquid extraction pump, an opening is arranged above the material taking cavity, a circle of sealing strip is arranged around the opening, a first baffle plate and a second baffle plate are arranged at the opening, the first baffle plate and the second baffle plate are respectively fixed at two sides of the opening by torsion springs, and a sealing strip is arranged at the opening of the material taking cavity, so that the gap between the first baffle plate and the second baffle plate and the opening can be sealed, so as to prevent heat dissipation and air from entering at the same time; and the first baffle plate and the second baffle plate can be automatically opened and closed under the drive of the torsion spring, and such a structure can effectively prevent heat dissipation and reduce the entry of air and impurities in the air, thereby greatly improving product quality.

[0004] However, the aluminum block in the prior art CN216282721U patent may contain a small amount of solid impurities. The prior art is not convenient for filtering the aluminum liquid when melting the aluminum block, which reduces the purity of the aluminum liquid, reduces the quality of the product, has poor functionality, and reduces practicality. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] The utility model aims to provide an environmentally friendly device for processing aluminum liquid, so as to solve the problem in the above-mentioned background technology that it is inconvenient to filter the aluminum liquid when melting the aluminum block.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an environmental protection device for processing aluminum liquid, comprising a main body mechanism and a stirring mechanism, wherein the stirring mechanism is located at the inner end of the main body mechanism, the main body mechanism comprises a heat preservation shell, an aluminum liquid barrel and a support ring, the aluminum liquid barrel is fixedly installed at the inner end of the heat preservation shell, and the support ring is fixedly installed at the lower end of the heat preservation shell;

[0009] The main body structure also includes an installation box, an installation groove, a filter screen, a support plate and a collection bucket. The installation box is fixedly installed at the lower end of the support ring, the installation groove is fixedly arranged at the front end of the installation box, the filter screen is movably installed at the inner end of the installation groove, the support plate is fixedly installed at the lower end of the installation box, and the collection bucket is located below the support plate.

[0010] Preferably, the stirring mechanism includes a stirring motor, a stirring shaft, a stirring rod, a scraper, a heating rod, a drainage block, a discharge pipe, a solenoid valve, a connecting pipe, a support leg, a feeding port and an insulation cover. The stirring motor is fixedly installed in the middle of the upper end of the insulation shell to facilitate the rotation of the stirring shaft, the stirring rod and the scraper.

[0011] Preferably, the driving end of the stirring motor extends to the interior of the aluminum liquid barrel, the stirring shaft is fixedly installed at the lower end of the driving end of the stirring motor, the stirring rod is fixedly installed at the outer end of the stirring shaft, and the scraper is fixedly installed at the outer end of the stirring rod, so as to facilitate stirring and mixing of the aluminum liquid and improve the uniformity of heating.

[0012] Preferably, the scraper is located at the inner end of the aluminum liquid barrel, the scraper is movably connected to the aluminum liquid barrel, the heating rod is fixedly installed at the outer end of the aluminum liquid barrel, and the drainage block is fixedly installed at the lower end of the inner end of the aluminum liquid barrel. The scraper is convenient for scraping off the aluminum liquid attached to the inner wall of the aluminum liquid barrel, and the drainage block is convenient for draining out the aluminum liquid at the bottom of the aluminum liquid barrel, thereby reducing the amount of aluminum liquid remaining in the aluminum liquid barrel, saving resources, and being beneficial to environmental protection.

[0013] Preferably, the discharge pipe is fixedly installed in the middle of the lower end of the aluminum liquid barrel, the solenoid valve is fixedly installed at the outer end of the discharge pipe, the connecting pipe is fixedly installed in the middle of the lower end of the installation box, the connecting pipe is located at the upper end of the collecting barrel, and the connecting pipe extends to the interior of the collecting barrel, which is convenient and quick to use and improves work efficiency.

[0014] Preferably, the connecting pipe is movably connected to the collecting barrel, the supporting legs are fixedly mounted on the lower end of the supporting plate, the feeding port is fixedly arranged at the front end of the upper end of the insulation shell, the feeding port extends to the interior of the aluminum liquid barrel, and the insulation cover is movably mounted on the upper end of the feeding port, thereby improving practicality.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The aluminum liquid processing environmental protection device, by installing the main body mechanism, is convenient for filtering the aluminum liquid when melting the aluminum block, thereby improving the purity of the aluminum liquid, improving the quality of the product, improving the functionality and improving the practicality;

[0017] 2. The environmental protection device for processing aluminum liquid is equipped with a stirring mechanism. The scraper is convenient for scraping off the aluminum liquid attached to the inner wall of the aluminum liquid barrel, and the drainage block is convenient for draining the aluminum liquid at the bottom of the aluminum liquid barrel, thereby reducing the amount of aluminum liquid remaining in the aluminum liquid barrel, saving resources, and being beneficial to environmental protection. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the partial structure of the main mechanism of the utility model Figure 1 ;

[0021] Figure 4 This is a schematic diagram of the partial structure of the main mechanism of the utility model Figure 2 .

[0022] In the figure: 1. Main body; 101. Insulation shell; 102. Aluminum liquid barrel; 103. Support ring; 104. Installation box; 105. Installation groove; 106. Filter screen; 107. Support plate; 108. Collection barrel; 2. Stirring mechanism; 201. Stirring motor; 202. Stirring shaft; 203. Stirring rod; 204. Scraper; 205. Heating rod; 206. Drainage block; 207. Discharge pipe; 208. Solenoid valve; 209. Connecting pipe; 210. Support leg; 211. Feeding port; 212. Insulation cover. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-Figure 4 The utility model provides a technical solution: an environmental protection device for processing aluminum liquid, comprising a main body mechanism 1 and a stirring mechanism 2, the stirring mechanism 2 is located at the inner end of the main body mechanism 1, the main body mechanism 1 comprises a heat preservation shell 101, an aluminum liquid barrel 102 and a support ring 103, the aluminum liquid barrel 102 is fixedly installed at the inner end of the heat preservation shell 101, and the support ring 103 is fixedly installed at the lower end of the heat preservation shell 101;

[0025] The main body mechanism 1 also includes an installation box 104, an installation groove 105, a filter screen 106, a support plate 107 and a collection bucket 108. The installation box 104 is fixedly installed at the lower end of the support ring 103, the installation groove 105 is fixedly arranged at the front end of the installation box 104, the filter screen 106 is movably installed at the inner end of the installation groove 105, the support plate 107 is fixedly installed at the lower end of the installation box 104, and the collection bucket 108 is located below the support plate 107.

[0026] The stirring mechanism 2 includes a stirring motor 201, a stirring shaft 202, a stirring rod 203, a scraper 204, a heating rod 205, a drainage block 206, a discharge pipe 207, a solenoid valve 208, a connecting pipe 209, a support leg 210, a feeding port 211 and a heat preservation cover 212. The stirring motor 201 is fixedly mounted in the middle of the upper end of the heat preservation shell 101, and the driving end of the stirring motor 201 extends to the inside of the aluminum liquid barrel 102. The stirring shaft 202 is fixedly mounted at the lower end of the driving end of the stirring motor 201, the stirring rod 203 is fixedly mounted on the outer end of the stirring shaft 202, and the scraper 204 is fixedly mounted on the outer end of the stirring rod 203. The scraper 204 is located at the aluminum liquid barrel 102. The inner end of the barrel 102, the scraper 204 is movably connected to the aluminum liquid barrel 102, the heating rod 205 is fixedly installed at the outer end of the aluminum liquid barrel 102, the drainage block 206 is fixedly installed at the lower end of the inner end of the aluminum liquid barrel 102, the discharge pipe 207 is fixedly installed in the middle of the lower end of the aluminum liquid barrel 102, the solenoid valve 208 is fixedly installed at the outer end of the discharge pipe 207, the connecting pipe 209 is fixedly installed in the middle of the lower end of the installation box 104, the connecting pipe 209 is located at the upper end of the collecting barrel 108, the connecting pipe 209 extends to the inside of the collecting barrel 108, the connecting pipe 209 is movably connected to the collecting barrel 108, the supporting leg 210 is fixedly installed at the lower end of the supporting plate 107, and the feeding port 210 is fixedly installed at the lower end of the supporting plate 107. 1 is fixedly arranged at the front end of the upper end of the heat preservation shell 101, the feeding port 211 extends to the inside of the aluminum liquid barrel 102, and the heat preservation cover 212 is movably installed at the upper end of the feeding port 211. First, when processing the aluminum liquid, the staff puts the aluminum block into the aluminum liquid barrel 102 through the feeding port 211, and the heating rod 205 heats the aluminum liquid barrel 102 to melt the aluminum block into liquid, and the stirring motor 201 drives the stirring shaft 202 and the stirring rod 203 to rotate to stir and mix the aluminum liquid, thereby improving the uniformity of heating the aluminum liquid. The heat preservation shell 101 and the heat preservation cover 212 improve the heat preservation effect of the device and reduce the loss of heat. When discharging, the solenoid valve 208 is opened to improve the aluminum liquid. The discharge pipe 207 discharges and flows into the installation box 104, the scraper 204 can scrape off the aluminum liquid attached to the inner wall of the aluminum liquid barrel 102, and the drainage block 206 guides the aluminum liquid at the bottom of the aluminum liquid barrel 102, thereby reducing the amount of aluminum liquid remaining in the aluminum liquid barrel 102, saving resources, and being beneficial to environmental protection. The filter net 106 in the installation box 104 filters the aluminum liquid, filters out solid impurities in the aluminum liquid, and improves the overall quality of the aluminum liquid. The filtered aluminum liquid flows into the collection barrel 108 through the connecting pipe 209. After long-term use, there are too many solid impurities on the surface of the filter net 106. Pull the filter net 106 to take it out, clean the surface of the filter net 106, and then put it back in place.

[0027] Working principle: First, when processing aluminum liquid, the staff puts the aluminum block into the aluminum liquid barrel 102 through the feeding port 211, and the heating rod 205 heats the aluminum liquid barrel 102 to melt the aluminum block into liquid. The stirring motor 201 drives the stirring shaft 202 and the stirring rod 203 to rotate to stir and mix the aluminum liquid, thereby improving the uniformity of heating the aluminum liquid. The insulation shell 101 and the insulation cover 212 improve the insulation effect of the device and reduce the loss of heat. When discharging, the solenoid valve 208 is opened to discharge the aluminum liquid from the discharge pipe 207 and flow into the installation box 104. The scraper 204 can The aluminum liquid attached to the inner wall of the aluminum liquid barrel 102 is scraped off, and the drainage block 206 guides the aluminum liquid at the bottom of the aluminum liquid barrel 102 to reduce the amount of aluminum liquid remaining in the aluminum liquid barrel 102, saving resources and being beneficial to environmental protection. The filter screen 106 in the installation box 104 filters the aluminum liquid, filters out solid impurities in the aluminum liquid, and improves the overall quality of the aluminum liquid. The filtered aluminum liquid flows into the collection barrel 108 through the connecting pipe 209. After long-term use, there are too many solid impurities on the surface of the filter screen 106. Pull the filter screen 106 to take it out, clean the surface of the filter screen 106 and put it back in place.

[0028] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.

Claims

1. An environmentally friendly device for processing aluminum liquid, comprising a main body mechanism (1) and a stirring mechanism (2), Features: The stirring mechanism (2) is located at the inner end of the main mechanism (1); the main mechanism (1) comprises a heat-insulating shell (101), an aluminum liquid barrel (102) and a support ring (103); the aluminum liquid barrel (102) is fixedly mounted on the inner end of the heat-insulating shell (101); and the support ring (103) is fixedly mounted on the lower end of the heat-insulating shell (101); The main body mechanism (1) further comprises a mounting box (104), a mounting groove (105), a filter screen (106), a support plate (107) and a collection bucket (108); the mounting box (104) is fixedly mounted on the lower end of the support ring (103); the mounting groove (105) is fixedly arranged at the front end of the mounting box (104); the filter screen (106) is movably mounted on the inner end of the mounting groove (105); the support plate (107) is fixedly mounted on the lower end of the mounting box (104); and the collection bucket (108) is located below the support plate (107).

2. The environmental protection device for processing aluminum liquid according to claim 1, Features: The stirring mechanism (2) comprises a stirring motor (201), a stirring shaft (202), a stirring rod (203), a scraper (204), a heating rod (205), a drainage block (206), a discharge pipe (207), a solenoid valve (208), a connecting pipe (209), a supporting leg (210), a feeding port (211) and a heat-insulating cover (212); the stirring motor (201) is fixedly mounted at the middle of the upper end of the heat-insulating shell (101).

3. The environmental protection device for processing aluminum liquid according to claim 2, Features: The driving end of the stirring motor (201) extends into the interior of the aluminum liquid barrel (102), the stirring shaft (202) is fixedly mounted on the lower end of the driving end of the stirring motor (201), the stirring rod (203) is fixedly mounted on the outer end of the stirring shaft (202), and the scraper (204) is fixedly mounted on the outer end of the stirring rod (203).

4. The environmental protection device for processing aluminum liquid according to claim 3, Features: The scraper (204) is located at the inner end of the aluminum liquid barrel (102), the scraper (204) is movably connected to the aluminum liquid barrel (102), the heating rod (205) is fixedly installed at the outer end of the aluminum liquid barrel (102), and the drainage block (206) is fixedly installed at the lower end of the inner end of the aluminum liquid barrel (102).

5. The environmental protection device for processing aluminum liquid according to claim 4, Features: The discharge pipe (207) is fixedly mounted at the middle of the lower end of the aluminum liquid barrel (102), the solenoid valve (208) is fixedly mounted at the outer end of the discharge pipe (207), the connecting pipe (209) is fixedly mounted at the middle of the lower end of the installation box (104), the connecting pipe (209) is located at the upper end of the collecting barrel (108), and the connecting pipe (209) extends to the interior of the collecting barrel (108).

6. The environmental protection device for processing aluminum liquid according to claim 5, Features: The connecting pipe (209) is movably connected to the collecting bucket (108), the supporting leg (210) is fixedly mounted on the lower end of the supporting plate (107), the feeding port (211) is fixedly arranged at the front end of the upper end of the heat-insulating shell (101), the feeding port (211) extends to the interior of the aluminum liquid bucket (102), and the heat-insulating cover (212) is movably mounted on the upper end of the feeding port (211).