Silk thread collecting device
By using a motor-driven sponge roller and liquid level gauge controlled antistatic agent system in the wire collection device, the waste and unevenness of spraying antistatic agents is solved, uniform application and efficient use of the wire surface is achieved, and the wire is improved collection quality.
Patent Information
- Application Number
- CN202420943227.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-05-06
AI Technical Summary
The existing wire collecting devices can easily lead to waste and uneven distribution when spraying antistatic agents, affecting the performance of the wire and subsequent processing.
A wire collection device was designed, using a motor frame to drive the sponge roller to evenly dip the antistatic agent, and apply it to the surface of the tension roller through the sponge roller. The antistatic agent level was controlled in combination with a liquid level meter and a PLC controller to ensure that Evenly distributed and conservative use.
The uniform application of antistatic agent is achieved, which saves the amount of use, and controls the application thickness by adjusting the scraper and electric push rod to ensure the best effect, while avoiding the problem of excessive or low liquid level.
Smart Images

Figure CN222182754U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of wire processing equipment, in particular to a wire collecting device. Background Art
[0002] Common silk threads are divided into two types: real silk threads and rayon threads. For example, real silk threads are made from silk and have good water absorption and breathability. Most rayon threads are made from viscose filaments through a wet spinning process and are smooth, soft and comfortable.
[0003] The wire collecting device is a device for collecting, cutting and sucking wires, and is mainly composed of components such as a frame, a winding device, a placement frame and a tensioning device. For example, the tensioning roller ensures that the wire maintains a stable tension state during the transmission or collection process by applying appropriate tension, so as to ensure smooth transmission and effective collection of the wire in the collecting device.
[0004] However, some silk threads are prone to generate static electricity during the process of friction, contact or separation, resulting in phenomena such as silk thread entanglement, knotting, and dust absorption. Currently, most silk threads are sprayed with antistatic agents through nozzles to improve the collection quality of the silk threads. However, the spraying process is prone to waste and excessive use of antistatic agents, and it is difficult to ensure the uniform distribution of antistatic agents on the surface of the silk threads, resulting in spot or strip-like unevenness, which affects the performance of the silk threads and subsequent processing. Utility Model Content
[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technology, the utility model proposes a wire collecting device.
[0006] The technical solution adopted by the utility model to solve its technical problems is: a silk thread collecting device described in the utility model comprises a base plate; a plurality of groups of support frames are sequentially installed on the base plate, and winding rollers, tensioning rollers and supporting rollers are sequentially installed on the upper ends of the plurality of support frames; a plurality of groups of electric push rods are installed on the base plate, and the output ends of the electric push rods are connected to a liquid tank; a motor frame is installed at the end of the liquid tank, and a sponge roller is connected to the output end of the motor frame; a support plate is installed at the edge of the end of the liquid tank, and a mounting frame is slidably connected inside the support plate; a scraper is provided on one side of the mounting frame; a screw is rotatably connected to one end of the mounting frame, and the other end of the screw threadably penetrates one end of the support plate.
[0007] Preferably, a liquid inlet pipe and a liquid discharge pipe are provided in sequence at one end of the liquid tank; a solenoid valve is installed at one end of the liquid inlet pipe; a liquid level meter is provided inside the liquid tank, and the liquid level meter and the solenoid valve are connected to the PLC controller signal.
[0008] Preferably, a support tube is fixedly connected to the inside of the sponge roller, and a slot is opened at the end of the support tube; the output end of the motor frame is connected to a support frame, and an insertion rod is connected to the inside of the support frame through a spring; the insertion rod and the slot are plug-in connected.
[0009] Preferably, a belt group is provided in the middle of the output end of the motor frame; a rotating rod is rotatably connected inside the liquid tank, and one end of the rotating rod passes through the inside of the liquid tank and is connected to the belt group; a plurality of stirring blades are equidistantly arranged around the surface of the rotating rod.
[0010] Preferably, a reinforcing rod is provided on one side of the support frame, and the reinforcing rod is made of stainless steel.
[0011] Preferably, an observation window is embedded in one side of the liquid placement box, and the observation window is transparent.
[0012] Preferably, a rubber pad is laid on the bottom of the base plate, and the rubber pad has the same shape as the bottom of the base plate.
[0013] Beneficial effects of the utility model:
[0014] 1. The utility model provides a silk thread collecting device, which drives the sponge roller to rotate through a motor frame, so that the surface of the sponge roller can be evenly dipped into the antistatic agent inside the liquid tank, and then the antistatic agent is applied to the surface of the tensioning roller through the sponge roller. When the silk thread passes through the tensioning roller, the antistatic agent can be evenly transferred to the surface of the silk thread to achieve a uniform coating effect, and the sponge brush can be used repeatedly to save the amount of antistatic agent used, and by adjusting the distance between the scraper sponge roller, the sponge roller can be squeezed to remove excess antistatic agent to ensure that the sponge brush has appropriate humidity, and the distance between the sponge roller and the tensioning roller can be controlled by the electric push rod, and the thickness of the antistatic agent applied to the surface of the tensioning roller can be controlled to achieve the best coating effect.
[0015] 2. The utility model provides a silk thread collecting device, which detects the liquid level of the antistatic agent through a liquid level meter and cooperates with a PLC controller to control the switch of the solenoid valve to achieve control of the antistatic agent liquid level, ensuring that the sponge roller can always be in contact with the liquid, reducing the occurrence of the liquid level being too high or too low, causing the sponge roller to be too wet or too dry. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0017] Figure 1 It is a three-dimensional diagram of the utility model;
[0018] Figure 2 It is a three-dimensional diagram of the tensioning roller in the utility model;
[0019] Figure 3 It is a schematic diagram of the connection between the support plate and the mounting frame in the utility model;
[0020] Figure 4 It is a three-dimensional diagram of the central liquid tank of the utility model;
[0021] Figure 5 It is a schematic diagram of the connection between the support cylinder and the motor frame in the utility model;
[0022] Figure 6 It is a system diagram of the utility model.
[0023] Legend:
[0024] 1. Bottom plate; 2. Support frame; 3. Tensioning roller; 4. Liquid tank; 5. Motor frame; 6. Sponge roller; 7. Support plate; 8. Mounting frame; 9. Scraper; 10. Screw; 11. Liquid level gauge; 12. Liquid inlet pipe; 13. Solenoid valve; 14. Support cylinder; 15. Slot; 16. Support frame; 17. Insert rod; 18. Belt group; 19. Rotating rod; 20. Reinforcing rod; 21. Electric push rod; 22. Winding roller; 23. Support roller. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Specific examples are given below.
[0027] See also Figure 1-Figure 5 The utility model provides a silk thread collecting device, comprising a bottom plate 1; a plurality of support frames 2 are sequentially mounted on the bottom plate 1, and a winding roller 22, a tensioning roller 3 and a supporting roller 23 are sequentially mounted on the upper ends of the plurality of support frames 2; a plurality of electric push rods 21 are mounted on the bottom plate 1, and a liquid tank 4 is connected to the output end of the electric push rod 21; a motor frame 5 is mounted on the end of the liquid tank 4, and a sponge roller 6 is connected to the output end of the motor frame 5; a support plate 7 is mounted at the edge of the end of the liquid tank 4, and a mounting frame 8 is slidably connected inside the support plate 7; a scraper 9 is provided on one side of the mounting frame 8; a screw rod 10 is rotatably connected to one end of the mounting frame 8, and the other end of the screw rod 10 is threadedly penetrated through one end of the support plate 7.
[0028] During operation, the motor frame 5 drives the sponge roller 6 to rotate, so that the surface of the sponge roller 6 can be evenly dipped into the antistatic agent inside the liquid tank 4, and then the antistatic agent is applied to the surface of the tensioning roller 3 through the sponge roller 6. When the silk thread passes through the tensioning roller 3, the antistatic agent can be evenly transferred to the surface of the silk thread to achieve a uniform coating effect, and the sponge brush can be used repeatedly, saving the amount of antistatic agent used, and the scraper 9 can be used to squeeze the sponge roller 6 to remove excess antistatic agent. By rotating the screw 10 forward and backward, the position of the mounting frame 8 inside the support plate 7 can be adjusted, thereby adjusting the distance between the scraper 9 and the sponge roller 6 to ensure that the sponge brush has appropriate humidity. At the same time, the distance between the sponge roller 6 and the tensioning roller 3 can be controlled by the electric push rod 21, and the thickness of the antistatic agent applied to the surface of the tensioning roller 3 can be controlled to achieve the best coating effect.
[0029] See also Figure 1-Figure 6 , a liquid inlet pipe 12 and a liquid discharge pipe are provided at one end of the liquid tank 4 in sequence; a solenoid valve 13 is installed at one end of the liquid inlet pipe 12; a liquid level meter 11 is provided inside the liquid tank 4, and the liquid level meter 11 and the solenoid valve 13 are connected to the PLC controller signal; when working, the liquid level height of the antistatic agent is detected by the liquid level meter 11, and the corresponding signal is sent to the PLC controller. The PLC controller can judge the liquid level according to the received signal to control the switch of the solenoid valve 13 to realize the control of the antistatic agent liquid level, ensure that the sponge roller 6 can always contact the liquid, reduce the occurrence of the liquid level being too high or too low, causing the sponge roller 6 to be too wet or too dry.
[0030] See also Figure 1-Figure 5 A support tube 14 is fixedly connected to the inside of the sponge roller 6, and a slot 15 is opened at the end of the support tube 14; a support frame 16 is connected to the output end of the motor frame 5, and a plug rod 17 is connected to the inside of the support frame 16 through a spring; the plug rod 17 and the slot 15 are plugged together; when working, the support tube 14 can be disassembled by pushing the plug rod 17 to disengage the plug rod 17 from the slot 15, and then the disassembly of the sponge roller 6 can be completed, so as to facilitate the subsequent replacement of the sponge roller 6 and replace the sponge roller 6 of different thicknesses according to needs to adjust the humidity retention capacity of the sponge roller 6.
[0031] See also Figure 1 , Figure 2 , Figure 4A belt group 18 is provided in the middle of the output end of the motor frame 5; a rotating rod 19 is rotatably connected inside the liquid tank 4, and one end of the rotating rod 19 passes through the inside of the liquid tank 4 and is connected to the belt group 18; a plurality of stirring blades are equidistantly arranged around the surface of the rotating rod 19; when working, the rotating rod 19 can be driven by the belt group 18 to rotate synchronously with the output end of the motor frame 5, and combined with the stirring blades, the antistatic agent inside the liquid tank 4 can be stirred, thereby reducing the phenomenon of the static agent sinking to the bottom, making the antistatic agent more uniform, and improving the conductive performance of the solution.
[0032] See also Figure 1 , Figure 2 A reinforcing rod 20 is provided on one side of the support frame 2, and the reinforcing rod 20 is made of stainless steel; when working, the strength of the middle part of the support frame 2 can be improved by the reinforcing rod 20 to improve the overall stability of the device.
[0033] See also Figure 1 , Figure 2 An observation window is embedded on one side of the liquid tank 4, and the observation window is transparent; when working, the personnel can more intuitively check the liquid height inside the liquid tank 4 through the observation window.
[0034] See also Figure 1 , Figure 2 The bottom of the base plate 1 is paved with a rubber pad, and the rubber pad is consistent with the shape of the bottom of the base plate 1; when working, the rubber pad can increase the friction between the bottom of the base plate 1 and the ground, further improving the stability of the device during operation.
[0035] Working principle: The motor frame 5 drives the sponge roller 6 to rotate, so that the surface of the sponge roller 6 can be evenly dipped into the antistatic agent inside the liquid tank 4, and then the antistatic agent is applied to the surface of the tensioning roller 3 through the sponge roller 6. When the silk thread passes through the tensioning roller 3, the antistatic agent can be evenly transferred to the surface of the silk thread to achieve a uniform coating effect, and the sponge brush can be used repeatedly to save the amount of antistatic agent used, and the scraper 9 can be used to squeeze the sponge roller 6 to remove excess antistatic agent. By rotating the screw 10 forward and backward, the position of the mounting frame 8 inside the support plate 7 can be adjusted, and then the distance between the scraper 9 and the sponge roller 6 can be adjusted to ensure that the sponge brush has appropriate humidity. At the same time, the distance between the sponge roller 6 and the tensioning roller 3 can be controlled by the electric push rod 21, and the thickness of the antistatic agent applied to the surface of the tensioning roller 3 can be controlled to achieve the best coating effect; the liquid level of the antistatic agent is detected by the liquid level meter 11, and the corresponding signal is sent to the PLC controller. The PLC controller can judge the height of the liquid level according to the received signal to control the solenoid valve 13 The switch is used to control the liquid level of the antistatic agent, so as to ensure that the sponge roller 6 can always contact the liquid, reduce the liquid level being too high or too low, and cause the sponge roller 6 to be too wet or too dry; by pushing the plug rod 17 to disengage the plug rod 17 from the slot 15, the disassembly of the support tube 14 can be completed, and then the disassembly of the sponge roller 6 can be completed, so as to facilitate the subsequent replacement of the sponge roller 6, and replace the sponge roller 6 of different thicknesses according to the needs to adjust the humidity retention capacity of the sponge roller 6; the belt group 18 can drive the rotating rod 19 to rotate synchronously with the output end of the motor frame 5, and then cooperate with the stirring blade to stir the antistatic agent inside the liquid tank 4, reduce the phenomenon of the static agent sinking to the bottom, make the antistatic agent more uniform, and improve the conductive performance of the solution; the reinforcing rod 20 can improve the strength of the middle part of the support frame 2 to improve the overall stability of the device; the observation window can facilitate personnel to more intuitively view the liquid height inside the liquid tank 4; the rubber pad can increase the friction between the bottom of the bottom plate 1 and the ground, and further improve the stability of the device during operation.
[0036] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A wire collecting device, comprising a bottom plate (1); a plurality of support frames (2) are sequentially mounted on the bottom plate (1), and a winding roller (22), a tensioning roller (3) and a supporting roller (23) are sequentially mounted on the upper ends of the plurality of support frames (2); characterized in that: A plurality of electric push rods (21) are installed on the bottom plate (1), and the output ends of the electric push rods (21) are connected to a liquid tank (4); a motor frame (5) is installed at the end of the liquid tank (4), and the output end of the motor frame (5) is connected to a sponge roller (6); a support plate (7) is installed at the edge of the end of the liquid tank (4), and a mounting frame (8) is slidably connected inside the support plate (7); a scraper (9) is provided on one side of the mounting frame (8); a screw rod (10) is rotatably connected to one end of the mounting frame (8), and the other end of the screw rod (10) is threadedly penetrated through one end of the support plate (7).
2. A thread collecting device according to claim 1, characterized in that: One end of the liquid tank (4) is provided with a liquid inlet pipe (12) and a liquid outlet pipe in sequence; one end of the liquid inlet pipe (12) is installed with a solenoid valve (13); a liquid level meter (11) is provided inside the liquid tank (4), and the liquid level meter (11) and the solenoid valve (13) are connected to a PLC controller signal.
3. A thread collecting device according to claim 1, characterized in that: A support tube (14) is fixedly connected to the inside of the sponge roller (6), and a slot (15) is provided at the end of the support tube (14); a support frame (16) is connected to the output end of the motor frame (5), and an insertion rod (17) is connected to the inside of the support frame (16) via a spring; the insertion rod (17) and the slot (15) are plug-in-connected.
4. A thread collecting device according to claim 1, characterized in that: A belt group (18) is provided in the middle of the output end of the motor frame (5); a rotating rod (19) is rotatably connected inside the liquid placing box (4), and one end of the rotating rod (19) passes through the inside of the liquid placing box (4) and is connected to the belt group (18); a plurality of stirring blades are equidistantly arranged around the surface of the rotating rod (19).
5. A thread collecting device according to claim 1, characterized in that: A reinforcing rod (20) is provided on one side of the support frame (2), and the reinforcing rod (20) is made of stainless steel.
6. A thread collecting device according to claim 1, characterized in that: An observation window is embedded on one side of the liquid placement box (4), and the observation window is transparent.
7. A thread collecting device according to claim 1, characterized in that: A rubber pad is laid on the bottom of the base plate (1), and the rubber pad has the same shape as the bottom of the base plate (1).
