Embossing device for cloth production

By using heat insulating parts and rotating column structures in fabric production embossing devices, the problems of low heating efficiency and high energy consumption in the prior art are solved, and more efficient heating and energy utilization are achieved.

CN222182808UActive Publication Date: 2024-12-17HENAN HUAFANG TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420239225.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-31
Publication Date
2024-12-17
Estimated Expiration
2034-01-31

AI Technical Summary

Technical Problem

The existing fabric production embossing devices have low heating efficiency and are easily transferred to the air, resulting in increased energy consumption.

Method used

An embossing device including a mounting frame, an embossing assembly and a heating assembly is designed. By providing heat insulation on the outside of the heating cylinder, the contact area between the fabric and the heating cylinder is increased, and the rotating column and hinge structure are used to reduce heat loss, thereby improving the Heating efficiency.

Benefits of technology

By increasing the contact area between the fabric and the heating cylinder and reducing friction, heating efficiency is improved and energy consumption is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an embossing device for cloth production, which relates to the field of cloth processing equipment and comprises a mounting frame, an embossing component and a heating component, the bottom of the embossing component is fixedly connected with the top of the mounting frame, and two ends of the heating component are movably connected with two sides of the inner wall of the mounting frame respectively. Cloth penetrates through the space between the heat insulation part and the heating barrel, the contact area of the cloth and the heating barrel is increased, rotating columns are arranged in grooves in the two sides of the heat insulation part and can rotate in the grooves, friction between the cloth and the heat insulation part can be reduced, heat loss of the heating barrel can be reduced through the heat insulation part, and most heat is gathered in the heat insulation part. Through the structure, the heating efficiency can be improved to a certain extent, heat loss is reduced, and energy consumption is reduced to a certain extent.
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Description

Technical Field

[0001] The utility model relates to the field of cloth processing equipment, in particular to an embossing device for cloth production. Background Art

[0002] Non-woven fabric is a kind of fabric that does not require spinning and weaving. It is just that textile staple fibers or filaments are oriented or randomly arranged to form a fiber mesh structure, and then reinforced by mechanical, thermal bonding or chemical methods. Simply put, it is not interwoven and knitted together by yarns one by one, but the fibers are directly bonded together by physical methods. In the production process of non-woven fabrics, beautiful patterns are usually pressed on the surface of the non-woven fabric to increase the aesthetic effect of the non-woven fabric. Therefore, an embossing device is needed to process the non-woven fabric.

[0003] There is an embossing device for fabric production, which includes an embossing assembly and a heating cylinder. The embossing assembly is used to emboss the fabric. Before embossing, the fabric needs to be heated by passing through the surface of the heating cylinder, so that the fabric is softened before heating and is easier to shape during embossing. However, if the fabric is heated only by the heating cylinder, the contact area between the fabric and the heating cylinder is small, the heating efficiency is low, and the heat of the heating cylinder is easily transferred to the air, causing heat loss and increasing energy consumption.

[0004] Therefore, it is necessary to provide a new embossing device for cloth production to solve the above technical problems. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides an embossing device for cloth production.

[0006] The utility model provides an embossing device for fabric production, comprising a mounting frame, an embossing assembly and a heating assembly, wherein the bottom of the embossing assembly is fixedly connected to the top of the mounting frame, and the two ends of the heating assembly are movably connected to the two sides of the inner wall of the mounting frame respectively;

[0007] The heating assembly includes a heating cylinder, two rotating columns and a heat insulating member, two ends of the heating cylinder are movably connected to the two sides of the inner wall of the mounting frame, the heat insulating member is movably sleeved on the outside of the heating cylinder, two ends of the heat insulating member are movably connected to the two sides of the inner wall of the mounting frame 1, grooves are respectively provided on both sides of the heat insulating member, the two rotating columns are respectively located in the two grooves, limiting rods are respectively provided at both ends of the two rotating columns, limiting holes are respectively provided on both sides of the inner walls of the two grooves, the limiting rods at both ends of the two rotating columns are respectively located in the limiting holes on both sides of the inner walls of the two grooves, and the limiting rods can rotate in the limiting holes.

[0008] Preferably, the thermal insulation component includes a hinge, two arc-shaped plates and four fixing components, the two ends of the hinge are respectively fixedly connected to the two sides of the inner wall of the mounting frame, the two sides of the hinge are respectively fixedly connected to one side of the two arc-shaped plates, the two arc-shaped plates are respectively provided with grooves on the side away from the hinge, the two ends of the two arc-shaped plates are respectively fixedly connected to one end of the four fixing components, two sliding grooves are respectively provided on the two sides of the inner wall of the mounting frame, and the ends of the four fixing components away from the arc-shaped plates respectively pass through the four sliding grooves.

[0009] Preferably, the fixing member includes a fixed column, a movable column, a baffle and a rotating block, one end of the fixed column is fixedly connected to one end of the arc plate, the end of the fixed column away from the arc plate passes through the sliding groove, the movable column and the baffle are both movably sleeved on the surface of the fixed column, the surface of the movable column fits against the inner wall of the sliding groove, one end of the movable column is fixedly connected to one side of the baffle, the rotating block is sleeved on the surface of the movable column, and the rotating block is threadedly connected to the surface of the movable column.

[0010] Preferably, the embossing assembly includes two fixed frames, a main pressing roller and an auxiliary pressing roller, both ends of the two fixed frames are fixedly connected to the top of the mounting frame, both ends of the main pressing roller and the auxiliary pressing roller respectively pass through the opposite sides of the two fixed frames, and both ends of the main pressing roller and the auxiliary pressing roller can rotate in the two fixed frames respectively.

[0011] Preferably, a winding roller is provided on one side of the main pressure roller, and movable rings are provided at both ends of the winding roller. The bottoms of the two movable rings 17 are fixedly connected to the top of the mounting frame, and the two ends of the winding roller can rotate in the two movable rings 17 respectively.

[0012] Preferably, two fixing plates are provided on the top of the mounting frame, two leveling rollers are provided between the two fixing plates, and two ends of the two leveling rollers are movably connected to opposite sides of the two fixing plates respectively.

[0013] Compared with the related art, the embossing device for cloth production provided by the utility model has the following advantages:

[0014] Beneficial effects:

[0015] By setting up a thermal insulation piece, the cloth is passed through between the thermal insulation piece and the heating cylinder, thereby increasing the contact area between the cloth and the heating cylinder. Rotating columns are provided in the grooves on both sides of the thermal insulation piece. The rotating columns can rotate in the grooves, thereby reducing the friction between the cloth and the thermal insulation piece. The thermal insulation piece can reduce the heat loss of the heating cylinder, so that most of the heat is accumulated in the thermal insulation piece. The above structure can improve the heating efficiency to a certain extent, reduce heat loss, and reduce energy consumption to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of an embossing device for cloth production provided by the utility model;

[0017] Figure 2 for Figure 1 A schematic diagram of the enlarged structure of shown;

[0018] Figure 3 for Figure 1 A schematic diagram of the enlarged structure of B shown;

[0019] Figure 4 for Figure 1 The overall structural schematic diagram of the heating assembly shown;

[0020] Figure 5 for Figure 4 The exploded structural diagram of the heating assembly shown;

[0021] Figure 6 for Figure 4 The cross-sectional structural schematic diagram of the heating component is shown.

[0022] Numbers in the figure: 1. Mounting frame; 2. Heating cylinder; 3. Rotating column; 4. Groove; 5. Limit rod; 6. Hinge; 7. Arc plate; 8. Sliding groove; 9. Fixed column; 10. Movable column; 11. Baffle; 12. Rotating block; 13. Fixed frame; 14. Main pressure roller; 15. Auxiliary pressure roller; 16. Winding roller; 17. Movable ring; 18. Fixed plate; 19. Leveling roller. DETAILED DESCRIPTION

[0023] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0024] Please refer to Figure 1-Figure 6 ,in, Figure 1 This is a schematic diagram of the overall structure of an embossing device for cloth production provided by the utility model; Figure 2 for Figure 1 A schematic diagram of the enlarged structure of shown; Figure 3 for Figure 1 A schematic diagram of the enlarged structure of B shown; Figure 4 for Figure 1 The overall structural schematic diagram of the heating assembly shown; Figure 5 for Figure 4 The exploded structural diagram of the heating assembly shown; Figure 6 for Figure 4 The cross-sectional structural schematic diagram of the heating component is shown.

[0025] In the specific implementation process, Figure 1-Figure 6As shown, an embossing device for fabric production includes a mounting frame 1, an embossing assembly and a heating assembly. The bottom of the embossing assembly is fixedly connected to the top of the mounting frame 1, and the two ends of the heating assembly are movably connected to the two sides of the inner wall of the mounting frame 1;

[0026] The heating assembly includes a heating cylinder 2, two rotating columns 3 and a heat insulating member, the two ends of the heating cylinder 2 are movably connected to the two sides of the inner wall of the mounting frame 1, the heat insulating member is movably sleeved on the outside of the heating cylinder 2, the two ends of the heat insulating member are movably connected to the two sides of the inner wall of the mounting frame 1, grooves 4 are respectively opened on both sides of the heat insulating member, the two rotating columns 3 are respectively located in the two grooves 4, limiting rods 5 are respectively provided at both ends of the two rotating columns 3, limiting holes are respectively provided on both sides of the inner walls of the two grooves 4, the limiting rods 5 at both ends of the two rotating columns 3 are respectively located in the limiting holes on both sides of the inner walls of the two grooves 4, the limiting rods 5 can rotate in the limiting holes, and the heat insulating member is provided so that the cloth passes through between the heat insulating member and the heating cylinder 2 to increase the contact area between the cloth and the heating cylinder 2, rotating columns 3 are provided in the grooves 4 on both sides of the heat insulating member, the rotating columns 3 can rotate in the grooves 4, the friction between the cloth and the heat insulating member can be reduced, and the heat insulating member can reduce the heat loss of the heating cylinder 2, so that most of the heat is concentrated in the heat insulating member;

[0027] The heat insulating member includes a hinge 6, two arc-shaped plates 7 and four fixing members. The two ends of the hinge 6 are fixedly connected to the two sides of the inner wall of the mounting frame 1, and the two sides of the hinge 6 are fixedly connected to one side of the two arc-shaped plates 7. The two arc-shaped plates 7 are provided with grooves 4 on the side away from the hinge 6. The two ends of the two arc-shaped plates 7 are fixedly connected to one end of the four fixing members. Two sliding grooves 8 are provided on the two sides of the inner wall of the mounting frame 1. The ends of the four fixing members away from the arc-shaped plates 7 pass through the four sliding grooves 8 respectively. The arc-shaped plates 7 can rotate around the hinge 6 to open the two arc-shaped plates 7, so as to facilitate the cloth to pass between the arc-shaped plates 7 and the heating cylinder 2. After passing through, the two arc-shaped plates 7 are reset to cover the heating cylinder 2. The fixing members are used to limit the two arc-shaped plates 7.

[0028] The fixing member includes a fixed column 9, a movable column 10, a baffle plate 11 and a rotating block 12. One end of the fixed column 9 is fixedly connected to one end of the curved plate 7, and the end of the fixed column 9 away from the curved plate 7 passes through the sliding groove 8. The movable column 10 and the baffle plate 11 are both movably sleeved on the surface of the fixed column 9, and the surface of the movable column 10 fits the inner wall of the sliding groove 8. One end of the movable column 10 is fixedly connected to one side of the baffle plate 11. The rotating block 12 is sleeved on the surface of the movable column 10, and the rotating block 12 is threadedly connected to the surface of the movable column 10. By rotating the rotating block 12, the rotating block 12 is rotated on the surface of the movable column 10, thereby reducing the extrusion of the baffle plate 11 and the rotating block 12 on the surface of the mounting frame 1, reducing friction, so that the movable column 10 can slide in the sliding groove 8. When the movable column 10 slides in the sliding groove 8, it will drive the curved plate 7 to rotate around the hinge 6 through the fixed column 9. When the curved plate 7 is reset, the rotating block 12 is tightened to fix the curved plate 7.

[0029] The embossing assembly includes two fixed frames 13, a main pressing roller 14 and an auxiliary pressing roller 15. Both ends of the two fixed frames 13 are fixedly connected to the top of the mounting frame 1. Both ends of the main pressing roller 14 and the auxiliary pressing roller 15 pass through the opposite sides of the two fixed frames 13 respectively. Both ends of the main pressing roller 14 and the auxiliary pressing roller 15 can rotate in the two fixed frames 13 respectively. The main pressing roller 14 and the auxiliary pressing roller 15 are driven by the first driving motor through the first transmission belt and the gear set, so that the main pressing roller 14 and the auxiliary pressing roller 15 rotate;

[0030] A winding roller 16 is provided on one side of the main pressure roller 14, and movable rings 17 are respectively provided at both ends of the winding roller 16. The bottoms of the two movable rings 17 are fixedly connected to the top of the mounting frame 1, and the two ends of the winding roller 16 can rotate in the two movable rings 17 respectively. The winding roller 16 is driven by the second driving motor through the second transmission belt, so that the winding roller 16 rotates;

[0031] Two fixed plates 18 are provided on the top of the mounting frame 1, and two smoothing rollers 19 are provided between the two fixed plates 18. The two ends of the two smoothing rollers 19 are movably connected to the opposite sides of the two fixed plates 18, so that the cloth passes between the two smoothing rollers 19. The surfaces of the two smoothing rollers 19 fit with the two sides of the cloth, so as to flatten the cloth.

[0032] The working principle of the utility model is as follows: when embossing the cloth, firstly, the rotating block 12 is rotated to rotate on the surface of the movable column 10, thereby reducing the extrusion of the baffle 11 and the rotating block 12 on the surface of the mounting frame 1, reducing friction, and enabling the movable column 10 to slide in the sliding groove 8. When the movable column 10 slides in the sliding groove 8, the curved plate 7 is driven by the fixed column 9 to rotate around the hinge 6, so that the two curved plates 7 are opened, so that it is convenient to pass the cloth between the curved plate 7 and the heating cylinder 2, and then the movable column 10 is reset by pulling the movable column 10, so that the two curved plates 7 are covered on the outside of the heating cylinder 2, and the two curved plates 7 are together. The rotating column 3 in the side groove 4 is used to reduce the friction between the arc plate 7 and the cloth, and then the cloth is passed between the two smoothing rollers 19. The surfaces of the two smoothing rollers 19 fit the two sides of the cloth, so as to flatten the cloth. Then the cloth is passed between the main pressure roller 14 and the negative pressure roller. By starting the first drive motor, the first drive motor drives the main pressure roller 14 and the auxiliary pressure roller 15 to rotate through the first transmission belt and the gear set. The main pressure roller 14 and the auxiliary pressure roller 15 squeeze the cloth, so as to press a pattern on the surface of the cloth. Finally, the second drive motor drives the winding roller 16 to rotate through the second transmission belt to wind up the embossed cloth.

[0033] The circuits and controls involved in the present invention are all prior art and will not be described in detail here.

[0034] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. An embossing device for cloth production, characterized in that: It comprises a mounting frame (1), an embossing assembly and a heating assembly, wherein the bottom of the embossing assembly is fixedly connected to the top of the mounting frame (1), and the two ends of the heating assembly are movably connected to the two sides of the inner wall of the mounting frame (1); The heating assembly comprises a heating cylinder (2), two rotating columns (3) and a heat insulating member, the two ends of the heating cylinder (2) are movably connected to the two sides of the inner wall of the mounting frame (1), the heat insulating member is movably sleeved on the outside of the heating cylinder (2), the two ends of the heat insulating member are movably connected to the two sides of the inner wall of the mounting frame (1), the two sides of the heat insulating member are respectively provided with grooves (4), the two rotating columns (3) are respectively located in the two grooves (4), the two ends of the two rotating columns (3) are respectively provided with limit rods (5), the two sides of the inner walls of the two grooves (4) are respectively provided with limit holes, the limit rods (5) at the two ends of the two rotating columns (3) are respectively located in the limit holes on the two sides of the inner walls of the two grooves (4), and the limit rods (5) can rotate in the limit holes.

2. The embossing device for cloth production according to claim 1, characterized in that: The heat insulating member comprises a hinge (6), two arc-shaped plates (7) and four fixing members, the two ends of the hinge (6) are respectively fixedly connected to the two sides of the inner wall of the mounting frame (1), the two sides of the hinge (6) are respectively fixedly connected to one side of the two arc-shaped plates (7), the two arc-shaped plates (7) are respectively provided with grooves (4) on one side away from the hinge (6), the two ends of the two arc-shaped plates (7) are respectively fixedly connected to one end of the four fixing members, the two sides of the inner wall of the mounting frame (1) are respectively provided with two sliding grooves (8), and the ends of the four fixing members away from the arc-shaped plates (7) respectively penetrate the four sliding grooves (8).

3. The embossing device for cloth production according to claim 2, characterized in that: The fixing member comprises a fixed column (9), a movable column (10), a baffle (11) and a rotating block (12); one end of the fixed column (9) is fixedly connected to one end of the arc plate (7); the end of the fixed column (9) away from the arc plate (7) passes through the sliding groove (8); the movable column (10) and the baffle (11) are both movably sleeved on the surface of the fixed column (9); the surface of the movable column (10) is in contact with the inner wall of the sliding groove (8); one end of the movable column (10) is fixedly connected to one side of the baffle (11); the rotating block (12) is sleeved on the surface of the movable column (10); and the rotating block (12) is threadedly connected to the surface of the movable column (10).

4. The embossing device for cloth production according to claim 3, characterized in that: The embossing assembly comprises two fixed frames (13), a main pressing roller (14) and an auxiliary pressing roller (15); both ends of the two fixed frames (13) are fixedly connected to the top of the mounting frame (1); both ends of the main pressing roller (14) and the auxiliary pressing roller (15) respectively pass through opposite sides of the two fixed frames (13); and both ends of the main pressing roller (14) and the auxiliary pressing roller (15) can rotate in the two fixed frames (13).

5. The embossing device for cloth production according to claim 4, characterized in that: A winding roller (16) is provided on one side of the main pressure roller (14), and movable rings (17) are respectively provided at both ends of the winding roller (16). The bottoms of the two movable rings (17) are fixedly connected to the top of the mounting frame (1), and the two ends of the winding roller (16) can respectively rotate within the two movable rings (17).

6. The embossing device for cloth production according to claim 5, characterized in that: Two fixing plates (18) are provided on the top of the mounting frame (1), two leveling rollers (19) are provided between the two fixing plates (18), and two ends of the two leveling rollers (19) are movably connected to opposite sides of the two fixing plates (18).