Overflow bin of asphalt mixing plant

By designing the asphalt mixing building overflow silo, the combination of feed sleeve, gear and discharge mechanism is used to solve the overflow problem caused by temporary blockage, the automatic discharge of the mixture is achieved, and the cost of overflow treatment is reduced. Improved production efficiency.

CN222182972UActive Publication Date: 2024-12-17NANJING CHENGYING INTENSIVE BUILDING MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202420759021.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2024-12-17
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

During the production process of the asphalt mixing building, due to unstable aggregate quality, unreasonable size of hot material screen holes and mismatch in the production mixing ratio, the hot material overflow phenomenon has caused the mixing production efficiency to decrease and raw material waste. The quality of the mixed material grading is poor, and the prior art is difficult to effectively solve the spill problem caused by temporary material plugging.

Method used

A asphalt mixing building overflow silo is designed, including a mixing feed pipe, feed sleeve, gear, discharge mechanism and locking mechanism. By extending the length of the mixing feed pipe and setting an inclined discharge silo, mixing is achieved. Automatic discharge of materials to avoid overflow and reduce labor costs.

Benefits of technology

It effectively reduces the overflow amount of the mixture, reduces the cost of overflow processing, and greatly reduces labor costs through the automatic discharge mechanism and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an asphalt mixing plant flash bin which comprises a mixed feeding pipe, the mixed feeding pipe is fixedly sleeved with a flash bin, the mixed feeding pipe is sleeved with a feeding sleeve in a sliding mode, the mixed feeding pipe is fixedly connected with a protection box, a gear is arranged in the protection box, and the gear is connected with the feeding sleeve in a sliding mode. A discharging mechanism is arranged in the overflow bin in a sliding mode, the bottom end of the feeding sleeve is fixedly connected with a first rack, the first rack penetrates through the protection box to be meshed with the gear, and the top end of the discharging mechanism penetrates through the protection box to be meshed with the gear. Through the arrangement of the feeding sleeve, the gear and the discharging mechanism, the purpose of prolonging the length of the mixed feeding pipe is achieved, then mixed materials are prevented from overflowing, enough feeding space is reserved, the problem of material overflowing caused by temporary material blocking due to gravel extrusion is solved, the overflowing amount of the mixed materials is greatly reduced, and therefore the treatment cost of the overflowing materials is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of asphalt overflow, in particular to an overflow bin of an asphalt mixing plant. Background Art

[0002] Asphalt pavement is widely used in the construction of medium and high-grade highways in my country due to its good driving comfort and excellent performance. The raw material for asphalt pavement is asphalt mixture, which is a composite material produced by putting various aggregates into the asphalt mixing plant according to a certain ratio and uniformly mixing with asphalt through a series of processing procedures. In the process of continuous production of the asphalt mixing plant, the hot material bin often overflows due to unstable aggregate quality, unreasonable hot material screen size, mismatch between target and production mix ratio, etc., resulting in reduced mixing production efficiency, waste of raw materials, poor quality of mixture gradation, etc. The management of the mixing station often improves the control of raw material quality and variability, controls the flow calibration of the cold material bin, and reasonably adjusts the screen size to reduce the overflow phenomenon. However, from the actual engineering experience, in the actual mixing process, there are multiple pieces of sand and gravel squeezed together to cause temporary blockage, which changes the feeding speed of the feed port, and then causes overflow problems at the feed port. In the face of such emergencies, there is no good solution in the existing technology. Utility Model Content

[0003] The utility model aims to provide an overflow bin for an asphalt mixing plant to solve the above-mentioned deficiencies in the prior art.

[0004] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: an asphalt mixing plant overflow bin, comprising: a mixed feed pipe, an overflow bin is fixedly sleeved on the outside of the mixed feed pipe, a feed sleeve is slidably sleeved on the outside of the mixed feed pipe, a protective box is fixedly connected to the mixed feed pipe, a gear is arranged in the protective box, a discharge mechanism is slidably arranged in the overflow bin, the bottom end of the feed sleeve is fixedly connected to a first rack, the first rack passes through the protective box and meshes with the gear, and the top end of the discharge mechanism passes through the protective box and meshes with the gear.

[0005] Furthermore, the lower end of the overflow bin is fixedly connected to a discharge bin, and the discharge mechanism includes a trapezoidal block, which is slidably arranged in the discharge bin, and the top of the trapezoidal block is fixedly connected to a second rack, which is meshed with a gear, and the bottom end of the trapezoidal block is connected to the inner wall of the discharge bin via a first spring.

[0006] Furthermore, the inner cavity bottom surface of the overflow bin is inclined toward the discharge bin, and the top of the trapezoidal block is an inclined surface.

[0007] Furthermore, a bin door is rotatably provided on the overflow bin, and a locking mechanism is provided in the discharge bin, and the rotation of the bin door is limited by the locking mechanism.

[0008] Furthermore, the locking mechanism includes a slider, a slide groove is provided in the discharge bin, the slider is slidably arranged in the slide groove, the slider is connected to the inner wall of the slide groove through a second spring, and a wedge is fixedly connected to the top of the slider.

[0009] Furthermore, a vertical plate is fixedly connected to the lower end of the trapezoidal block, and the vertical plate is located above the sliding block.

[0010] Furthermore, a counterweight block is fixedly connected to the outside of the feed sleeve, and the counterweight block is located directly above the protective box.

[0011] In the above technical solution, the utility model provides an asphalt mixing plant overflow bin with the following beneficial effects:

[0012] The utility model achieves the purpose of extending the length of the mixed feed pipe by arranging a feed sleeve, gears and a discharge mechanism, thereby avoiding overflow of the mixed material, reserving sufficient feeding space, and then solving the overflow problem caused by temporary blockage caused by sand and gravel extrusion, greatly reducing the overflow amount of the mixed material, thereby reducing the cost of overflow material treatment.

[0013] It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.

[0014] This application document provides an overview of various implementations or examples of the technology described in the present disclosure, and is not a comprehensive disclosure of the entire scope or all features of the disclosed technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0016] Figure 1 A schematic diagram of the structure provided for an embodiment of the utility model;

[0017] Figure 2 A cross-sectional view provided for an embodiment of the utility model;

[0018] Figure 3 The embodiment of the utility model provides Figure 2 Enlarged view of point A.

[0019] Description of reference numerals:

[0020] 1. Mixing feed pipe; 2. Overflow bin; 3. Feed sleeve; 31. Counterweight; 32. First rack; 4. Protective box; 5. Discharge bin; 51. Slide; 6. Discharge mechanism; 61. Trapezoidal block; 62. Second rack; 63. First spring; 64. Vertical plate; 7. Bin door; 8. Locking mechanism; 81. Slider; 82. Wedge; 83. Second spring; 9. Gear. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the embodiments of the present disclosure clearer, the technical solution of the embodiments of the present disclosure will be clearly and completely described below in conjunction with the drawings of the embodiments of the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, not all of the embodiments. Based on the described embodiments of the present disclosure, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present disclosure.

[0022] Please refer to 1-3, an overflow bin of an asphalt mixing plant, comprising: a mixing feed pipe 1, an overflow bin 2 is fixedly sleeved outside the mixing feed pipe 1, a feeding sleeve 3 is slidably sleeved outside the mixing feed pipe 1, a protection box 4 is fixedly connected to the mixing feed pipe 1, a gear 9 is arranged in the protection box 4, a discharge mechanism 6 is slidably arranged in the overflow bin 2, the bottom end of the feeding sleeve 3 is fixedly connected to the first rack 32, the first rack 32 passes through the protection box 4 and meshes with the gear 9, and the top end of the discharge mechanism 6 passes through the protection box 4 and meshes with the gear 9.

[0023] Specifically, the utility model achieves the purpose of extending the length of the mixed feed pipe 1 by providing a feed sleeve 3, a gear 9, and a discharge mechanism 6, thereby avoiding overflow of the mixed material, reserving sufficient feed space, and then solving the overflow problem caused by temporary blockage caused by sand and gravel extrusion, greatly reducing the overflow of the mixed material, thereby reducing the cost of overflow material processing.

[0024] In another embodiment of the present invention, reference Figures 1 to 3, an overflow bin of an asphalt mixing plant, comprising: a mixed feed pipe 1, an overflow bin 2 is fixedly sleeved outside the mixed feed pipe 1, a feed sleeve 3 is slidably sleeved outside the mixed feed pipe 1, a protective box 4 is fixedly connected to the mixed feed pipe 1, a gear 9 is arranged in the protective box 4, a discharge mechanism 6 is slidably arranged in the overflow bin 2, a first rack 32 is fixedly connected to the bottom end of the feed sleeve 3, the first rack 32 passes through the protective box 4 and meshes with the gear 9, the top of the discharge mechanism 6 passes through the protective box 4 and meshes with the gear 9, the lower end of the overflow bin 2 is fixedly connected to the discharge bin 5, the discharge mechanism 6 includes a trapezoidal block 61, the trapezoidal block 61 is slidably arranged in the discharge bin 5, and the top of the trapezoidal block 61 is fixedly connected to the second rack 6 2, the second rack 62 is meshed with the gear 9, the bottom end of the trapezoidal block 61 is connected to the inner wall of the discharge bin 5 through the first spring 63, the inner cavity bottom surface of the overflow bin 2 is inclined to the discharge bin 5, and the top of the trapezoidal block 61 is an inclined surface, a bin door 7 is rotatably provided on the overflow bin 2, a locking mechanism 8 is provided in the discharge bin 5, and the rotation of the bin door 7 is limited by the locking mechanism 8, the locking mechanism 8 includes a slider 81, a slide groove 51 is provided in the discharge bin 5, the slider 81 is slidably provided in the slide groove 51, the slider 81 is connected to the inner wall of the slide groove 51 through the second spring 83, the top of the slider 81 is fixedly connected with a wedge block 82, the lower end of the trapezoidal block 61 is fixedly connected with a vertical plate 64, and the vertical plate 64 is located above the slider 81.

[0025] Specifically, a gear 9 is rotatably arranged in the protective box 4, one end of the first spring 63 is fixedly connected to the bottom end of the trapezoidal block 61, and the other end of the first spring 63 is fixedly connected to the inner wall of the discharge bin 5. The bottom of the inner cavity of the overflow bin 2 is an inclined surface, and the discharge bin 5 is at the lowest point. The mixed materials dropped into the overflow bin 2 will slide toward the discharge bin 5 and squeeze the trapezoidal block 61, so that the trapezoidal block 61 overcomes the elastic force of the first spring 63 and slides downward. When the vertical plate 64 squeezes the sliding block 81, the sliding block 81 overcomes the elastic force of the second spring 83 and slides downward. Here, one end of the second spring 83 is fixedly connected to the inner wall of the slide groove 51, and the other end is fixedly connected to the bottom end of the sliding block 81, and then the wedge block 82 slides downward and no longer abuts the bin door 7. Since the top end of the trapezoidal block 61 is an inclined surface, the bin door 7 rotates under the gravity of a large amount of mixed materials, and the mixed materials are discharged through the gap opened by the bin door 7, thereby realizing the automatic discharge of the mixed materials in the overflow bin 2, which greatly reduces the labor cost.

[0026] Furthermore, a counterweight block 31 is fixedly connected to the outside of the feed sleeve 3 , and the counterweight block 31 is located directly above the protection box 4 .

[0027] Specifically, refer to Figure 1 and Figure 2By setting the counterweight block 31, on the one hand, the counterweight block can facilitate the rotation of the gear 9 to drive the feed sleeve 3 to slide vertically upward. On the other hand, it can block the mixture overflowing from the feed sleeve 3 to prevent the mixture from damaging the first rack 32.

[0028] In this utility model, reference is made to Figures 1 to 3 First, the mixture overflows from the mixing feed pipe 1 and falls into the overflow bin 2, and then the mixture slides to the top of the trapezoidal block 61. Under the gravity of the mixture, the trapezoidal block 61 overcomes the elastic force of the first spring 63 and slides downward, and then the second rack 62 drives the gear 9 to rotate counterclockwise, so that the first rack 32 slides upward, and the feeding sleeve 3 slides upward over the top of the mixing feed pipe 1, so that the feeding space of the mixing feed pipe 1 is expanded, and then the overflow problem caused by temporary blockage caused by sand and gravel extrusion is solved, and the overflow amount of the mixture is greatly reduced, thereby reducing the cost of overflow material processing. When the mixture in the discharge bin 5 accumulates to a certain extent, the vertical plate 64 squeezes the slider 81, and the slider 81 overcomes the elastic force of the second spring 83 and slides downward, and then the wedge block 82 slides downward and no longer resists Connect to the bin door 7. Since the top of the trapezoidal block 61 is an inclined surface, the bin door 7 rotates under the gravity of a large amount of mixed material, and the mixed material is discharged through the gap opened by the bin door 7, thereby realizing the automatic discharge of the mixed material in the overflow bin 2, greatly reducing the labor cost. At the same time, as the mixed material on the top of the trapezoidal block 61 gradually decreases, the elastic force of the first spring 63 slowly lifts the trapezoidal block 61, and the trapezoidal block 61 drives the gear 9 to rotate clockwise, and the gear 9 drives the feeding sleeve 3 to slide downward. Finally, when the mixed material on the trapezoidal block 61 is discharged, the bin door 7 rotates counterclockwise under the action of gravity, and squeezes the inclined surface of the slider 81, and blocks the discharge port after overcoming the elastic force of the second spring 83. Then the slider 81 returns to its original position under the elastic force of the second spring 83, and then enters the next cycle.

[0029] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. An asphalt mixing plant overflow silo, comprising: A mixed feed pipe (1), characterized in that: an overflow bin (2) is fixedly sleeved on the outside of the mixed feed pipe (1), a feed sleeve (3) is slidably sleeved on the outside of the mixed feed pipe (1), a protective box (4) is fixedly connected to the mixed feed pipe (1), a gear (9) is arranged in the protective box (4), a discharge mechanism (6) is slidably arranged in the overflow bin (2), a first rack (32) is fixedly connected to the bottom end of the feed sleeve (3), the first rack (32) passes through the protective box (4) and meshes with the gear (9), and the top end of the discharge mechanism (6) passes through the protective box (4) and meshes with the gear (9).

2. The asphalt mixing plant overflow bin according to claim 1, characterized in that: The lower end of the overflow bin (2) is fixedly connected to a discharge bin (5), and the discharge mechanism (6) comprises a trapezoidal block (61), the trapezoidal block (61) is slidably arranged in the discharge bin (5), the top end of the trapezoidal block (61) is fixedly connected to a second rack (62), the second rack (62) is meshed with a gear (9), and the bottom end of the trapezoidal block (61) is connected to the inner wall of the discharge bin (5) via a first spring (63).

3. The asphalt mixing plant overflow bin according to claim 2, characterized in that: The inner cavity bottom surface of the overflow bin (2) is inclined toward the discharge bin (5), and the top of the trapezoidal block (61) is an inclined surface.

4. The asphalt mixing plant overflow bin according to claim 3, characterized in that: The overflow bin (2) is rotatably provided with a bin door (7), and the discharge bin (5) is provided with a locking mechanism (8), and the rotation of the bin door (7) is restricted by the locking mechanism (8).

5. The asphalt mixing plant overflow bin according to claim 4, characterized in that: The locking mechanism (8) comprises a slider (81), a slide groove (51) is provided in the discharge bin (5), the slider (81) is slidably arranged in the slide groove (51), the slider (81) is connected to the inner wall of the slide groove (51) via a second spring (83), and a wedge block (82) is fixedly connected to the top end of the slider (81).

6. The overflow bin of an asphalt mixing plant according to claim 5, characterized in that: The lower end of the trapezoidal block (61) is fixedly connected to a vertical plate (64), and the vertical plate (64) is located above the sliding block (81).

7. The asphalt mixing plant overflow bin according to claim 1, characterized in that: A counterweight block (31) is fixedly connected to the outside of the feed sleeve (3), and the counterweight block (31) is located directly above the protection box (4).