Bridge roadbed pavement leveling device
By combining the synchronous operation of the flattening knife and scraping components in the bridge roadbed leveling device, the problem of low efficiency of debris cleaning on the bridge roadbed surface is solved, and efficient roadbed leveling and debris collection is achieved, ensuring the flatness and cleaning of the road surface efficiency.
Patent Information
- Application Number
- CN202422680494.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-11-05
AI Technical Summary
After construction, bridge roadbeds are easily affected by wind, causing debris to blow onto the surface of the roadbed. Existing mechanical leveling equipment is difficult to effectively remove attachments, which limits the comprehensiveness of road surface flatness and is inefficient in manual cleaning.
A bridge roadbed pavement leveling device is designed, including a leveling mechanism and a slag collection mechanism. The leveling mechanism is used to clean the roadbed surface through a leveling knife and a slag scraping component. The slag scraping component is used to collect the leveled slag, and the adjustment mechanism can be used to Adjust the scraping assembly to handle hard or large pieces of matter to ensure effective collection.
The efficient flatness of the roadbed surface and the concentration of debris are achieved, the road surface is ensured, and the cleaning efficiency is improved. Especially when encountering hard or large pieces of matter, the reset function of the adjustment mechanism further improves the collection effect.
Smart Images

Figure CN222182989U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning, in particular to a bridge roadbed and pavement leveling device. Background Art
[0002] The roadbed and pavement structure of a bridge refers to the surface of the base layer laid under the concrete or asphalt layer. This base layer is usually constructed with plain concrete or crushed stone concrete. After the construction is completed, the first step is to carefully level and clean its surface, and then roughen it to enhance the bonding force between the subsequent concrete or asphalt layer and the roadbed to ensure the stability of the structure. Given the special location of the bridge, it is often attacked by strong winds, which may blow surrounding debris to the surface of the newly poured roadbed. Therefore, it is particularly important to level and clean the bridge roadbed in a timely manner to ensure that the quality of the road surface is not affected. When leveling the roadbed, manual or mechanical operations can be selected according to actual conditions. In mechanical leveling, a vibrator is often used to achieve surface leveling through the principle of vibration. Although it can effectively improve the flatness of the roadbed surface, it is powerless when dealing with attachments such as plastic bottles, small iron blocks and other foreign objects. These foreign objects may not be effectively removed, thus limiting the comprehensiveness of mechanical leveling. In contrast, although manual cleaning can handle these attachments more carefully, it may not be as efficient as mechanical operations, and the operation is more cumbersome. Utility Model Content
[0003] The utility model aims to provide a bridge roadbed and pavement leveling device to solve the problems raised in the above-mentioned background technology.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A bridge roadbed and pavement leveling device comprises a truss, and a leveling mechanism and a slag collecting mechanism are arranged below the truss;
[0006] The leveling mechanism includes a leveling knife, which is used to level and clean the roadbed after pouring. The slag collection mechanism includes a slag scraping assembly, which includes a roller and a film, and the slag scraping assembly is used to collect the slag after the leveling knife is leveled.
[0007] The scraper assembly and the leveling knife cooperate with each other, and the scraper assembly and the leveling knife operate synchronously. After the leveling knife levels the roadbed and road surface, the scraper assembly cleans and collects the leveled debris.
[0008] The bridge roadbed and pavement leveling device as described above: a motor is fixedly arranged above the truss, and a first transmission mechanism is arranged at one end of the output shaft of the motor;
[0009] The first transmission mechanism includes a first pulley, a first belt strip and a second pulley. The first pulley is fixedly arranged at one end of the output shaft of the motor, and the first pulley and the second pulley are connected by the first belt strip.
[0010] The bridge roadbed and pavement leveling device as described above: a main shaft is fixedly arranged on the second pulley, a bearing is arranged on the truss to be rotatably connected with the main shaft, the main shaft movably penetrates and extends to the outside of the truss, and a second transmission mechanism is arranged at both ends of the main shaft;
[0011] The second transmission mechanism comprises a third pulley, a second belt strip and a fourth pulley. The third pulley is fixedly arranged at both ends of the main shaft. The third pulley and the fourth pulley are connected by the second belt strip.
[0012] The bridge roadbed and pavement leveling device as described above: a first bevel gear is fixedly arranged on the fourth pulley, the first bevel gear is meshed with a second bevel gear, the first bevel gear and the second bevel gear are both rotatably connected to the truss, and the second bevel gear cooperates with the leveling mechanism;
[0013] The leveling mechanism also includes a crank and a drive ring, wherein the crank is fixedly arranged at the bottom of the second bevel gear, and one end of the crank is slidably matched with the drive ring through a circular shaft, and the drive ring is fixedly connected to the leveling knife;
[0014] A sliding rod is fixedly arranged on the side surface of the driving ring.
[0015] The bridge roadbed and pavement leveling device as described above: a slag collecting box is arranged on the truss, the slag collecting box is located on one side of the slag scraping assembly, and the front end of the slag collecting box close to the slag scraping assembly is an inclined surface, a slide rail is fixedly arranged at the bottom of the slag collecting box, and the leveling knife is slidably matched with the slide rail;
[0016] A slide seat is fixedly arranged on the slag collecting box, and the slide rod is slidably matched with the slide seat.
[0017] The bridge roadbed and pavement leveling device as described above: driving wheels are fixedly arranged on both sides of the main shaft, and the driving wheels cooperate with the slag collecting mechanism;
[0018] The slag collecting mechanism also includes a driven wheel, a first swing arm, a second swing arm and a secondary shaft. The driving wheel is meshed with the driven wheel. The first swing arm is rotatably arranged on the main shaft. The two driven wheels are fixedly connected to the secondary shaft. The second swing arm is rotatably connected to the secondary shaft, and the secondary shaft is fixedly connected to the slag scraping assembly.
[0019] The bridge roadbed and pavement leveling device as described above: an adjustment mechanism is also provided at one end of the second swing arm;
[0020] The adjustment mechanism includes a longitudinal rod, a movable block, a fixed block, a compression spring and a telescopic rod. The longitudinal rod is rotatably connected to the second swing arm. The truss is provided with a sliding groove for the longitudinal rod to slide. The longitudinal rod is slidably matched with the truss.
[0021] The bridge roadbed and pavement leveling device as described above: the end of the longitudinal rod away from the second swing arm is rotatably connected to a movable block, a telescopic rod is fixedly arranged on the surface of the movable block, and a fixed block is also arranged on the truss, a through groove for sliding of the telescopic rod is opened inside the fixed block, the telescopic rod and the fixed block are slidably matched, and a compression spring is sleeved on the outer side of the telescopic rod, one end of the compression spring abuts against the movable block, and the other end of the compression spring abuts against the fixed block.
[0022] Compared with the prior art, the utility model has the following beneficial effects: the utility model provides a leveling mechanism and a slag collecting mechanism, and the slag collecting mechanism sweeps the slag into the slag collecting box while leveling the roadbed and road surface, thereby completing the leveling of the roadbed and road surface and ensuring the levelness of the roadbed and road surface. The utility model also provides an adjustment mechanism on one side of the leveling mechanism, and when encountering hard or large slag, the slag scraping assembly is made to give way by providing the adjustment mechanism, and a compression spring is also provided to continuously reset the slag scraping assembly, thereby further ensuring the slag collecting effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the bridge roadbed and pavement leveling device.
[0024] Figure 2 It is a structural schematic diagram of another orientation of the bridge roadbed and pavement leveling device.
[0025] Figure 3 It is a structural schematic diagram of the slag collecting mechanism in the bridge roadbed and pavement leveling device.
[0026] Figure 4 This is a schematic diagram of the structure of the bottom of the bridge roadbed and pavement leveling device.
[0027] Figure 5 This is a schematic diagram of the positions of the scraper assembly, slag collection box and leveling knife in the bridge roadbed and pavement leveling device.
[0028] Figure 6 This is a schematic diagram of the connection between the drive ring and the leveling knife in the bridge roadbed and pavement leveling device.
[0029] In the figure: 1. truss; 2. motor; 3. first pulley; 4. first belt strip; 5. second pulley; 6. main shaft; 7. third pulley; 8. second belt strip; 9. fourth pulley; 10. driving wheel; 11. driven wheel; 12. scraper assembly; 13. first swing arm; 14. second swing arm; 15. secondary shaft; 16. longitudinal rod; 17. movable block; 18. fixed block; 19. compression spring; 20. telescopic rod; 21. first bevel gear; 22. second bevel gear; 23. crank; 24. driving ring; 25. sliding rod; 26. sliding seat; 27. sliding rail; 28. leveling knife; 29. slag collecting box. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0031] See also Figure 1-Figure 6 As an embodiment of the utility model, a bridge roadbed and pavement leveling device comprises a truss 1, and a leveling mechanism and a slag collecting mechanism are arranged below the truss 1;
[0032] The leveling mechanism includes a leveling knife 28, which is used to level and clean the roadbed after pouring. The slag collection mechanism includes a slag scraping assembly 12, which includes a roller and a film, and the slag scraping assembly 12 is used to collect the slag after the leveling knife 28 has leveled the roadbed.
[0033] The scraper assembly 12 and the leveling knife 28 cooperate with each other, and the scraper assembly 12 and the leveling knife 28 operate synchronously. After the leveling knife 28 levels the roadbed and road surface, the scraper assembly 12 cleans and collects the leveled debris.
[0034] In this embodiment, the leveling mechanism and the slag collecting mechanism cooperate with each other and operate simultaneously. When the leveling knife 28 continuously cleans the protruding attachments on the surface of the roadbed, the scraper assembly 12 will also start to rotate continuously. The leveling knife 28 will cut the attachments from the surface of the roadbed and leave them on the surface of the roadbed. At this time, the scraper assembly 12 will clean the debris through its own soft film.
[0035] As a further solution of the utility model, a motor 2 is fixedly arranged above the truss 1, and a first transmission mechanism is arranged at one end of the output shaft of the motor 2;
[0036] The first transmission mechanism includes a first pulley 3 , a first belt strip 4 and a second pulley 5 . The first pulley 3 is fixedly arranged at one end of the output shaft of the motor 2 . The first pulley 3 and the second pulley 5 are connected by the first belt strip 4 .
[0037] In this embodiment, the motor 2 drives the first pulley 3 to rotate, and the first pulley 3 drives the second pulley 5 to rotate through the first belt strip 4 .
[0038] As a further solution of the utility model, a main shaft 6 is fixedly arranged on the second pulley 5, a bearing is arranged on the truss 1 and is rotatably connected to the main shaft 6, the main shaft 6 movably penetrates and extends to the outside of the truss 1, and a second transmission mechanism is arranged at both ends of the main shaft 6;
[0039] The second transmission mechanism includes a third pulley 7 , a second belt strip 8 and a fourth pulley 9 . The third pulley 7 is fixedly arranged at both ends of the main shaft 6 . The third pulley 7 and the fourth pulley 9 are connected by the second belt strip 8 .
[0040] In this embodiment, the second pulley 5 drives the main shaft 6 to rotate, the main shaft 6 drives the third pulley 7 on the outside of the truss 1 to rotate, and the third pulley 7 drives the fourth pulley 9 to rotate through the second belt strip 8.
[0041] As a further solution of the utility model, a first bevel gear 21 is fixedly provided on the fourth pulley 9, the first bevel gear 21 is meshed with a second bevel gear 22, the first bevel gear 21 and the second bevel gear 22 are both rotatably connected to the truss 1, and the second bevel gear 22 cooperates with the leveling mechanism;
[0042] The leveling mechanism also includes a crank 23 and a drive ring 24. The crank 23 is fixedly arranged at the bottom of the second bevel gear 22, and one end of the crank 23 is slidably matched with the drive ring 24 through a circular shaft. The drive ring 24 is fixedly connected to the leveling knife 28.
[0043] A slide bar 25 is fixedly disposed on the side surface of the driving ring 24 .
[0044] In this embodiment, the fourth pulley 9 will drive the first bevel gear 21 to rotate, and the first bevel gear 21 and the second bevel gear 22 will mesh with each other, thereby driving the second bevel gear 22 to rotate. The bottom of the second bevel gear 22 is fixedly connected to the crank 23 through a round rod, which will drive the crank 23 to rotate. A rotating shaft is provided at one end of the crank 23. The rotating shaft makes a circular motion around the central axis of the second bevel gear 22, and the rotating shaft is arranged inside the driving ring 24. Combined with the next embodiment, the circular motion of the rotating shaft is converted into the reciprocating linear motion of the driving ring 24. The bottom of the driving ring 24 is fixedly connected to the leveling knife 28 through a round rod, so that the leveling knife 28 can reciprocate linearly, and the attachments on the surface of the roadbed are cleaned and cut off through the reciprocating linear motion.
[0045] As a further solution of the utility model, a slag collecting box 29 is provided on the truss 1, and the slag collecting box 29 is located on one side of the scraping assembly 12, and the front end of the slag collecting box 29 close to the scraping assembly 12 is set to be inclined, and a slide rail 27 is fixedly provided at the bottom of the slag collecting box 29, and the leveling knife 28 is slidably matched with the slide rail 27;
[0046] A slide seat 26 is fixedly provided on the slag collecting box 29 , and the slide rod 25 is slidably matched with the slide seat 26 .
[0047] In this embodiment, after the scraper assembly 12 cleans the debris, it transports the debris to the inside of the debris collection box 29. The front end of the debris collection box 29 is set to be an inclined surface, so that the soft film of the scraper assembly 12 can roll the debris into the inside of the debris collection box 29.
[0048] A slide bar 25 is fixedly installed on the side of the driving ring 24, and a slide seat 26 is installed on the side of the slag collecting box 29. The slide bar 25 slides inside the slide seat 26, so that the rotating shaft of the crank 23 drives the driving ring 24 to perform reciprocating linear motion. A slide rail 27 is installed at the bottom of the slag collecting box 29 to ensure better movement of the leveling knife 28.
[0049] As a further solution of the utility model, driving wheels 10 are fixedly arranged on both sides of the main shaft 6, and the driving wheels 10 cooperate with the slag collecting mechanism;
[0050] The slag collecting mechanism also includes a driven wheel 11, a first swing arm 13, a second swing arm 14 and a secondary shaft 15. The driving wheel 10 is meshed with the driven wheel 11. The first swing arm 13 is rotatably set on the main shaft 6. The two driven wheels 11 are fixedly connected to the secondary shaft 15. The second swing arm 14 is rotatably connected to the secondary shaft 15, and the secondary shaft 15 is fixedly connected to the slag scraping assembly 12.
[0051] In this embodiment, the main shaft 6 drives the driving wheel 10 to rotate, the driving wheel 10 drives the driven wheel 11 to rotate, and the driven wheel 11 drives the scraper assembly 12 to rotate through the secondary shaft 15, so that the scraper assembly 12 can roll the broken slag into the inside of the slag collecting box 29;
[0052] A first swing arm 13 and a second swing arm 14 are also provided so that the secondary shaft 15 can move while rotating.
[0053] As a further solution of the utility model, an adjustment mechanism is further provided at one end of the second swing arm 14;
[0054] The adjusting mechanism includes a longitudinal rod 16, a movable block 17, a fixed block 18, a compression spring 19 and a telescopic rod 20. The longitudinal rod 16 is rotatably connected to the second swing arm 14. A sliding groove for the longitudinal rod 16 to slide is provided on the truss 1, and the longitudinal rod 16 and the truss 1 are slidably matched.
[0055] In this embodiment, when the longitudinal rod 16 moves in the slide groove of the truss 1, the cooperation of the second swing arm 14 and the first swing arm 13 can drive the secondary shaft 15 to move, thereby driving the scraper assembly 12 to adjust its position. When encountering relatively hard debris, the scraper assembly 12 can adjust and give way so that the debris can be better rolled into the interior of the slag collection box 29.
[0056] As a further solution of the utility model, one end of the longitudinal rod 16 away from the second swing arm 14 is rotatably connected to a movable block 17, a telescopic rod 20 is fixedly provided on the surface of the movable block 17, and a fixed block 18 is also provided on the truss 1. The interior of the fixed block 18 is provided with a through groove for sliding of the telescopic rod 20, the telescopic rod 20 and the fixed block 18 are slidably matched, and a compression spring 19 is sleeved on the outer side of the telescopic rod 20, one end of the compression spring 19 is in contact with the movable block 17, and the other end of the compression spring 19 is in contact with the fixed block 18.
[0057] In this embodiment, when the scraper assembly 12 encounters a relatively large and hard material, the hard debris will squeeze the scraper assembly 12, and the scraper assembly 12 will move upward. When the scraper assembly 12 moves upward, the driven wheel 11 is still engaged with the driving wheel 10, that is, the driven wheel 11 will move upward around the driving wheel 10 while rotating. Similarly, the secondary shaft 15 will also move upward, thereby driving the second swing arm 14 to squeeze the longitudinal rod 16, and the longitudinal rod 16 will drive the movable block 17 to squeeze the compression spring 19, so that the compression spring 19 stores a certain amount of reset elastic potential energy. Under the elastic potential energy of the compression spring 19 reset, the movable block 17 brings the longitudinal rod 16 to squeeze the second swing arm 14, so that the secondary shaft 15 and the scraper assembly 12 are constantly reset according to actual conditions;
[0058] That is, when encountering relatively large and hard debris, the scraper assembly 12 will give way upward, thereby increasing the distance between the soft film of the scraper assembly 12 and the debris collection box 29, so that the soft film can roll the large debris into the interior of the debris collection box 29. After the large debris is rolled in, under the resetting action of the compression spring 19, the scraper assembly 12 returns to the initial position and continues to roll in the debris, and so on, making the scraping effect better.
[0059] The above embodiments are exemplary rather than restrictive, so without departing from the spirit or basic features of the present invention, the technical solutions of the present invention that can be implemented in other specific forms are all included in the present invention.
Claims
1. A bridge roadbed and pavement leveling device, characterized in that: It comprises a truss (1), wherein a leveling mechanism and a slag collecting mechanism are arranged below the truss (1); The leveling mechanism comprises a leveling knife (28), the leveling knife (28) is used to level and clean the roadbed after pouring, the slag collection mechanism comprises a slag scraping assembly (12), the slag scraping assembly (12) comprises a roller and a film, the slag scraping assembly (12) is used to collect the slag after the leveling knife (28) has leveled it; The scraper assembly (12) and the leveling knife (28) cooperate with each other, and the scraper assembly (12) and the leveling knife (28) operate synchronously. After the leveling knife (28) levels the roadbed and road surface, the scraper assembly (12) cleans and collects the leveled debris.
2. A bridge roadbed and pavement leveling device according to claim 1, characterized in that: A motor (2) is fixedly arranged above the truss (1), and a first transmission mechanism is arranged at one end of an output shaft of the motor (2); The first transmission mechanism comprises a first belt pulley (3), a first belt strip (4) and a second belt pulley (5); the first belt pulley (3) is fixedly arranged at one end of the output shaft of the motor (2); the first belt pulley (3) and the second belt pulley (5) are connected via the first belt strip (4).
3. A bridge roadbed and pavement leveling device according to claim 2, characterized in that: A main shaft (6) is fixedly arranged on the second pulley (5), a bearing is arranged on the truss (1) and is rotatably connected to the main shaft (6), the main shaft (6) movably penetrates and extends to the outside of the truss (1), and second transmission mechanisms are arranged at both ends of the main shaft (6); The second transmission mechanism comprises a third belt pulley (7), a second belt strip (8) and a fourth belt pulley (9); the third belt pulley (7) is fixedly arranged at both ends of the main shaft (6); and the third belt pulley (7) and the fourth belt pulley (9) are connected via the second belt strip (8).
4. A bridge roadbed and pavement leveling device according to claim 3, characterized in that: A first bevel gear (21) is fixedly arranged on the fourth pulley (9), the first bevel gear (21) is meshed with a second bevel gear (22), the first bevel gear (21) and the second bevel gear (22) are both rotatably connected to the truss (1), and the second bevel gear (22) cooperates with the leveling mechanism; The leveling mechanism further comprises a crank (23) and a drive ring (24); the crank (23) is fixedly arranged at the bottom of the second bevel gear (22), and one end of the crank (23) is slidably matched with the drive ring (24) via a circular shaft; the drive ring (24) is fixedly connected to the leveling knife (28); A sliding rod (25) is fixedly arranged on the side surface of the driving ring (24).
5. A bridge roadbed and pavement leveling device according to claim 4, characterized in that: A slag collecting box (29) is provided on the truss (1), the slag collecting box (29) is located on one side of the slag scraping assembly (12), and the front end of the slag collecting box (29) close to the slag scraping assembly (12) is an inclined surface, a slide rail (27) is fixedly provided at the bottom of the slag collecting box (29), and a leveling knife (28) is slidably matched with the slide rail (27); A slide seat (26) is fixedly provided on the slag collecting box (29), and the slide rod (25) is slidably matched with the slide seat (26).
6. A bridge roadbed and pavement leveling device according to claim 3, characterized in that: Driving wheels (10) are fixedly arranged on both sides of the main shaft (6), and the driving wheels (10) cooperate with the slag collecting mechanism; The slag collecting mechanism further comprises a driven wheel (11), a first swing arm (13), a second swing arm (14) and a secondary shaft (15); the driving wheel (10) is meshed with the driven wheel (11); the first swing arm (13) is rotatably arranged on the main shaft (6); the two driven wheels (11) are fixedly connected to the secondary shaft (15); the second swing arm (14) is rotatably connected to the secondary shaft (15); and the secondary shaft (15) is fixedly connected to the slag scraping assembly (12).
7. A bridge roadbed and pavement leveling device according to claim 6, characterized in that: An adjustment mechanism is also provided at one end of the second swing arm (14); The adjustment mechanism comprises a longitudinal rod (16), a movable block (17), a fixed block (18), a compression spring (19) and a telescopic rod (20); the longitudinal rod (16) is rotatably connected to the second swing arm (14); a sliding groove for the longitudinal rod (16) to slide is provided on the truss (1); and the longitudinal rod (16) and the truss (1) are slidably matched.
8. A bridge roadbed and pavement leveling device according to claim 7, characterized in that: One end of the longitudinal rod (16) away from the second swing arm (14) is rotatably connected to a movable block (17); a telescopic rod (20) is fixedly arranged on the surface of the movable block (17); a fixed block (18) is further arranged on the truss (1); a through groove for sliding the telescopic rod (20) is provided inside the fixed block (18); the telescopic rod (20) and the fixed block (18) are slidably matched; a compression spring (19) is sleeved on the outer side of the telescopic rod (20); one end of the compression spring (19) contacts the movable block (17); and the other end of the compression spring (19) contacts the fixed block (18).
