External temperature sensor for novel-structure pipeline
Through the external temperature sensor structure, the clamping method of injection molded parts and pipe clamp springs, combined with the heat conduction of copper parts, the problems of low installation efficiency and water leakage risks in the existing technology are solved, and the installation efficiency and safety of the equipment are improved sex.
Patent Information
- Application Number
- CN202421042341.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The installation method of existing water heater temperature sensors requires holes, resulting in low installation efficiency, high risk of water leakage, and easy damage to the sealing layer, affecting the reliability and life of the equipment.
Using an external temperature sensor structure, thermistor, lead and pipe clamp spring blade is used to clamp the installation using pipe clamp spring blade to avoid opening installation, use copper parts for heat conduction, and pass through Epoxy resin fillers improve contact and stability.
It realizes rapid installation without opening, improves installation efficiency and safety, avoids water leakage risks, enhances the reliability of the temperature sensor and the service life of the entire machine.
Smart Images

Figure CN222188574U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of temperature sensors, in particular to an external temperature sensor for a new-structure pipeline. Background Art
[0002] At present, in order to achieve a constant temperature effect, water heater products on the market are equipped with temperature monitoring temperature sensors on their inlet and outlet pipes. In order to achieve accurate measurement, it is necessary to add a copper joint to the inlet and outlet copper pipes to open the installation hole. Due to the existence of the installation hole, the installation method of the temperature sensor cannot avoid using a combination of threaded tightening and sealing rings or a combination of baffle tightening and sealing rings. Matching tools are also required for installation during operation. The operation method is inefficient in the assembly of the whole machine and after-sales maintenance. At the same time, when operating in the threaded tightening method, workers are prone to twisting and breaking the wires and damaging the sealing layer, which greatly reduces the reliability of the temperature sensor. For the whole machine, once the temperature sensor fails, it will cause the whole machine to malfunction and not work, which also affects the service life of the whole machine. At the same time, the installation method with holes naturally has a leakage point. Loose installation or long-term aging will have the risk of leakage, which will leave hidden dangers for the life of the whole machine and the safety of use. For this reason, a new structure pipeline with an external temperature sensor is proposed to solve the above problems. Utility Model Content
[0003] 1. Technical issues to be solved
[0004] In view of the deficiencies of the prior art, the utility model aims to provide an external temperature sensor for a new structure pipeline, which has the advantages of quick installation without drilling holes.
[0005] (II) Technical solution
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions, a technical solution adopted by an external temperature sensor for a new structure pipeline is: comprising an injection molded part, the inner cavity of the injection molded part is provided with a detection groove, a copper part is inserted at the bottom of the inner cavity of the detection groove, the inner cavity of the copper part is provided with a temperature measuring groove, the inner cavity of the temperature measuring groove is provided with a thermistor, the top of the thermistor is fixedly connected with a lead, reserved card slots are provided on both sides of the injection molded part, and the inner cavity of the reserved card slot is clamped with a pipe clamp spring sheet.
[0007] As a preferred solution, the copper piece is fixedly connected in the inner cavity of the detection slot by interference riveting, and a reserved height setting strip is fixedly connected to the bottom of the injection molded part.
[0008] As a preferred solution, the lead wire is fixed to the top of the thermistor by welding, and the welding position is coated with epoxy resin.
[0009] As a preferred embodiment, the shape of the copper piece is a cylinder with a concave arc at the head, and the copper piece adopts a structural design with a large head and a small tail. The inner cavities of the detection groove and the temperature measuring groove are both provided with fillers, and the material of the fillers is epoxy resin.
[0010] As a preferred solution, a through hole is provided on the surface of the tube clamp spring sheet, and a pipe is provided in the inner cavity of the tube clamp spring sheet and at the bottom of the copper piece.
[0011] (III) Beneficial effects
[0012] Compared with the prior art, the utility model provides an external temperature sensor for a pipeline with a new structure, which has the following beneficial effects.
[0013] 1. Through the coordinated use of injection molded parts, copper parts, thermistors, leads and pipe clamp spring sheets, the installation efficiency can be improved by directly clamping and installing the pipe clamp spring sheets. Through the contact conduction of copper parts, the possible leakage during installation and detection of holes can be avoided, the hidden danger of leakage caused by holes can be eliminated, and safety can be improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the installation structure of the utility model;
[0016] Figure 3 It is a cross-sectional schematic diagram of the injection molded part of the utility model;
[0017] Figure 4 This is a schematic diagram of the connection between the thermistor and the lead wire of the utility model;
[0018] Figure 5 It is a cross-sectional schematic diagram of the red copper part of the utility model.
[0019] In the figure: 1. Injection molded parts; 2. Copper parts; 3. Thermistor; 4. Lead wire; 5. Pipe clamp spring; 6. Reserved height bar; 7. Filler; 8. Pipe DETAILED DESCRIPTION
[0020] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0021] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0023] See also Figure 1-5 The utility model discloses an external temperature sensor for a new structure pipeline, comprising an injection molded part 1, an inner cavity of the injection molded part 1 is provided with a detection groove, a copper part 2 is inserted into the bottom of the inner cavity of the detection groove, a temperature measuring groove is provided in the inner cavity of the copper part 2, a thermistor 3 is provided in the inner cavity of the temperature measuring groove, a lead 4 is fixedly connected to the top of the thermistor 3, reserved card slots are provided on both sides of the injection molded part 1, and a pipe clamp spring sheet 5 is clamped in the inner cavity of the reserved card slot.
[0024] The copper part 2 is fixedly connected in the inner cavity of the detection slot by interference riveting, and a reserved height fixing strip 6 is fixedly connected to the bottom of the injection molded part 1;
[0025] By providing the reserved high-setting strip 6, the exposed length of the copper part 2 can be effectively controlled during interference assembly.
[0026] The lead wire 4 is fixed to the top of the thermistor 3 by welding, and the welding position is coated with epoxy resin;
[0027] The copper piece 2 is in the shape of a cylinder with a concave arc at the head, and the copper piece 2 adopts a structural design with a large head and a small tail. The inner cavities of the detection groove and the temperature measuring groove are both provided with fillers 7, and the material of the fillers 7 is epoxy resin;
[0028] By providing a cylindrical copper piece 2 with a concave arc at the head, the copper piece 2 can be made to fit more closely with the circular pipe 8, thereby increasing the contact area, transferring heat more rapidly, and achieving a faster reaction speed. By providing a structural design with a larger head and a smaller tail, the heat absorption area can be increased, the heat dissipation area can be reduced, and the heat absorption and heat gathering effect can be more obvious.
[0029] A through hole is provided on the surface of the tube clamp spring piece 5 , and a pipe 8 is provided in the inner cavity of the tube clamp spring piece 5 and at the bottom of the copper piece 2 .
[0030] The working principle of the utility model is: align the notch at the bottom of the tube clamp spring sheet 5 with the pipe 8 to be installed, press the tube clamp spring sheet 5 downward, so that the tube clamp spring sheet 5 is sleeved on the surface of the pipe 8, and the bottom of the copper piece 2 is in contact with the surface of the pipe 8. Since the injection molded part 1 is not in contact with the pipe 8 as a whole, the heat of the pipe 8 will be more concentrated at the copper piece 2, and then transferred from the copper piece 2 to the thermistor 3, and the lead 4 transmits the temperature information detected by the thermistor 3 to the outside.
[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.
Claims
1. An external temperature sensor for a new structure pipeline, comprising an injection molded part (1), characterized in that: The inner cavity of the injection molded part (1) is provided with a detection groove, a copper part (2) is inserted into the bottom of the inner cavity of the detection groove, the inner cavity of the copper part (2) is provided with a temperature measuring groove, the inner cavity of the temperature measuring groove is provided with a thermistor (3), the top of the thermistor (3) is fixedly connected with a lead wire (4), and reserved slots are provided on both sides of the injection molded part (1), and the inner cavity of the reserved slots is clamped with a pipe clamp spring sheet (5).
2. The external temperature sensor for a new structure pipeline according to claim 1 is characterized in that: The copper piece (2) is fixedly connected in the inner cavity of the detection slot by interference riveting, and a reserved height setting strip (6) is fixedly connected to the bottom of the injection molded part (1).
3. The external temperature sensor for a new structure pipeline according to claim 1 is characterized in that: The lead wire (4) is fixed on the top of the thermistor (3) by welding, and the welding position is coated with epoxy resin.
4. The external temperature sensor for a new structure pipeline according to claim 1 is characterized in that: The copper piece (2) is in the shape of a cylinder with a concave arc at the head, and the copper piece (2) adopts a structural design with a large head and a small tail. The inner cavities of the detection groove and the temperature measuring groove are both provided with fillers (7), and the material of the fillers (7) is epoxy resin.
5. The external temperature sensor for a new structure pipeline according to claim 1 is characterized in that: A through hole is provided on the surface of the tube clamp spring sheet (5), and a pipe (8) is provided in the inner cavity of the tube clamp spring sheet (5) and at the bottom of the copper piece (2).
