Production inspection sample cutting structure for lead-acid storage battery separator

Abstract

The utility model relates to the technical field of sample cutting structures, in particular to a lead-acid storage battery partition plate production inspection sample cutting structure which comprises a placing plate, a plurality of sliding grooves are formed in the upper portion of the placing plate, sliding blocks are connected into the sliding grooves in a sliding mode, and an installation base is fixedly installed on the upper surface of one sliding block. A cutting bin is fixedly mounted on the upper surface of the mounting base, a gas gathering cover is fixedly mounted on the lower surface of the cutting bin in an embedded mode, and a filtering assembly is fixedly connected to one end of the gas gathering cover. According to the glass fiber collecting device, after the partition plate is cut by the cutter, loose glass fibers at the cutting position of the partition plate can be swept off through the cleaning assembly, and then the swept-off glass fibers are collected in a unified mode through the collecting assembly, so that the situation that partition plate samples are damaged in the repeated taking and placing process is avoided; the glass fibers attached to the cutting position of the partition plate are transferred to the placing position to injure an inspector who takes off the protective gloves, and potential safety hazards in the inspection process are reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of sample cutting structures, in particular to a sample cutting structure for production inspection of lead-acid battery separators. Background Art

[0002] The main functions of AGM separators for lead-acid batteries are, first, to prevent short circuits between positive and negative electrodes, and second, to adsorb and store electrolytes for active substances to participate in chemical reactions. It has the characteristics of being porous and having a certain inner diameter, allowing free diffusion of electrolytes and migration of ions, but its pore size does not allow active substance particles to penetrate. Therefore, the inspection items of AGM separators for lead-acid batteries are particularly important, among which the thickness items, wet rebound items, mechanical strength, acid boiling resistance, pressure absorption, acid climbing height, acid immersion test, etc. all need to be sampled and tested.

[0003] After the existing cutting tools cut the partition, part of the glass fiber of the partition will be cut and attached to the cut part of the partition. During the multiple taking and placing of the partition, this part of the glass fiber is easily transferred to the placement position. When the inspector takes off his protective gloves and touches the placement position, the residual glass fiber may cause harm to the personnel, posing certain safety hazards. Utility Model Content

[0004] The utility model aims to provide a lead-acid battery separator production inspection sample cutting structure to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A lead-acid battery separator production inspection and cutting sample structure, including a placement plate, a plurality of slide grooves are opened above the placement plate, a slider is slidably connected inside the slide groove, a mounting seat is fixedly installed on the upper surface of one of the sliders, a cutting bin is fixedly installed on the upper surface of the mounting seat, a gas collecting hood is fixedly embedded and installed on the lower surface of the cutting bin, a filter assembly is fixedly connected to one end of the gas collecting hood, a cleaning roller is symmetrically rotatably connected inside the cutting bin, a recovery assembly is fixedly installed inside the cutting bin, the recovery assembly includes a multi-directional connecting pipe and a fan, and one end of the multi-directional connecting pipe is fixedly connected to the air outlet of the fan.

[0007] Furthermore, a support table is fixedly installed on the upper surface of the placement plate, a slide rail is fixedly installed on one side surface of the support table, a baffle is slidably connected inside the slide rail, an auxiliary table is fixedly installed on the upper surface of the other slider, and a spring is fixedly connected to one side surface of the slider, and one end of the spring is fixedly connected to the inner end surface of the slide groove.

[0008] Furthermore, a through groove is formed on the outer surface of the cutting bin, clamps are fixedly installed at both upper and lower ends of the through groove inside the cutting bin, and a cutting knife is fixedly installed between the plurality of clamps inside the cutting bin.

[0009] Furthermore, the cleaning rollers penetrate the surfaces of both sides of the cutting bin, pulleys are fixedly mounted on one end surface of the two cleaning rollers, belts are provided on the outer movable sleeves of the two pulleys, a motor is fixedly mounted on one side surface of the cutting bin, and the output end of the motor is fixedly connected to a cleaning roller.

[0010] Furthermore, the multi-directional connecting tube passes through the cutting bin and is fixedly connected to the cutting bin, one end of the multi-directional connecting tube is symmetrically fixedly installed with a No. 1 air distribution tube on both sides of the upper cleaning roller, and the other end of the multi-directional connecting tube is fixedly installed with a No. 2 air distribution tube on one side of the lower cleaning roller, and the outer surfaces of the No. 1 air distribution tube and the No. 2 air distribution tube are fixedly connected with multiple air nozzles.

[0011] Furthermore, the filter assembly includes a filter bin and a cover plate, the cover plate is rotatably connected to the inside of the notch on the outside of the filter bin, the cover plate and the inner surface of the filter bin are symmetrically fixed with limit rings, a filter cartridge is movably provided between the two limit rings, and a conical filter cover is movably embedded and installed inside the filter cartridge.

[0012] Preferably: the cover plate and the outer surface of the filter bin are fixedly installed with connecting ears, and bolts are screwed into the two connecting ears. The two ends of the filter bin are fixedly connected to the air collection hood and the air inlet of the fan respectively, and the fan is fixedly installed on the upper surface of the mounting base.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. Place the partition cutting part on the upper surface of the auxiliary table to facilitate the insertion of the partition into the through groove, slide the mounting seat, and move the mounting seat in a straight line through the sliding limit of the slider and the slide groove, driving the cutter to cut the partition. At this time, the auxiliary table moves synchronously to provide auxiliary support for the partition cutting part. After cutting, the auxiliary table is pushed back to its original position under the elastic force of the spring to facilitate the next cutting.

[0015] 2. The motor is running to make the two cleaning rollers rotate. The upper cleaning roller sweeps the loose glass fibers on the cut part of the partition to the moving direction of the mounting seat, and the lower cleaning roller sweeps the loose glass fibers below the cut part of the partition to the opposite direction of the mounting seat. At this time, the fan is running to drive the air flow, so that the air is ejected from the air nozzles of the No. 1 and No. 2 air distribution pipes, and at the same time, suction is generated at the air gathering hood to blow the swept glass fibers into the air gathering hood. After the partition is cut by the cutter, the loose glass fibers at the cut part of the partition can be swept away by the cleaning roller, and then the swept glass fibers can be discharged to one place through the recovery component to prevent the glass fibers attached to the cut part of the partition from being transferred to the placement place during multiple taking and placement of the partition sample, causing harm to the inspectors who take off their protective gloves, thereby reducing safety hazards during the inspection process.

[0016] 3. When the air drives the glass fiber to flow, the glass fiber is first filtered by the conical filter cover. The conical filter cover is composed of two parts of filter screens with different apertures. The aperture of the area at the tip is smaller than that of the other areas, so that the glass fiber filtered inside the conical filter cover gathers at the tip, reducing the possibility of penetration from the tip. The glass fiber passing through the conical filter cover is filtered by the filter cartridge, further enhancing the filtering effect and allowing the filtered air to circulate. When it is necessary to clean the filter compartment, turn the bolt to separate it from the connecting ear, open the cover, and disassemble and replace the filter cartridge. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the overall split structure in the utility model;

[0019] Figure 3 It is a schematic diagram of the vertical cross-section structure of the cutting bin in the utility model;

[0020] Figure 4 It is a schematic diagram of the vertical cross-section structure of the cutting chamber and the filtering chamber in the utility model;

[0021] Figure 5 It is a schematic diagram of the structure of the recycling component part in the utility model;

[0022] Figure 6 It is a structural schematic diagram of the filter component in the utility model in the open state.

[0023] In the figure: 1. Placement plate; 101. Slide groove; 102. Support table; 103. Slide rail; 104. Baffle; 105. Spring; 106. Slider; 107. Auxiliary table; 2. Mounting seat; 201. Cutting bin; 202. Through groove; 203. Cutter; 204. Gas hood; 205. Clamp; 3. Filter assembly; 301. Filter bin; 302. Cover plate; 303. Limiting ring; 304. Connecting ear; 305. Bolt; 306. Filter cartridge; 307. Conical filter hood; 4. Cleaning roller; 401. Pulley; 402. Belt; 403. Motor; 5. Recovery assembly; 501. Multi-directional connecting pipe; 502. No. 1 air distribution pipe; 503. No. 2 air distribution pipe; 504. Air nozzle; 505. Fan. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Embodiment 1

[0026] See also Figures 1 to 6 In an embodiment of the utility model, a lead-acid battery separator production inspection sample cutting structure includes a placement plate 1, a plurality of slide grooves 101 are opened above the placement plate 1, a slider 106 is slidably connected inside the slide groove 101, a mounting seat 2 is fixedly installed on the upper surface of a slider 106, a cutting bin 201 is fixedly installed on the upper surface of the mounting seat 2, a gas collecting hood 204 is fixedly embedded and installed on the lower surface of the cutting bin 201, one end of the gas collecting hood 204 is fixedly connected to a filter assembly 3, a cleaning roller 4 is symmetrically rotatably connected inside the cutting bin 201, a recovery assembly 5 is fixedly installed inside the cutting bin 201, and the recovery assembly 5 includes a multi-directional connecting pipe 501 and a fan 505, and one end of the multi-directional connecting pipe 501 is fixedly connected to the air outlet of the fan 505.

[0027] Specifically, the partition is cut inside the cutting chamber 201, and the cleaning roller 4 brushes the passing partition to sweep away the loose glass fibers, and the recovery component 5 drives the air flow so that the swept glass fibers are collected in the filter component 3.

[0028] like Figure 1-2As shown, in the present embodiment, a support platform 102 is fixedly mounted on the upper surface of the placement plate 1, a slide rail 103 is fixedly mounted on one side surface of the support platform 102, a baffle 104 is slidably connected inside the slide rail 103, an auxiliary platform 107 is fixedly mounted on the upper surface of another slider 106, and a spring 105 is fixedly connected to one side surface of the slider 106, one end of the spring 105 is fixedly connected to one end surface of the inner side of the slide groove 101; a through groove 202 is provided on the outer surface of the cutting bin 201, and clamps 205 are fixedly mounted at both upper and lower ends of the through groove 202 inside the cutting bin 201, and a cutter 203 is fixedly mounted between a plurality of clamps 205 inside the cutting bin 201.

[0029] In this embodiment, for the sake of clear description, taking the slide rail 103 with a baffle 104 slidably connected inside as an example, the partition is placed on the upper surface of the support platform 102. When the partition is large, the baffle 104 is lowered to facilitate the placement of the partition. When the partition is small, the baffle 104 is pulled up so that the baffle 104 rests against a cut side of the partition to position the partition, which is convenient for cutting the partition into a square. The cut part of the partition is placed on the upper surface of the auxiliary platform 107 to facilitate the insertion of the partition into the through groove 202. The sliding mounting seat 2 is moved in a straight line through the sliding limit of the slider 106 and the slide groove 101, driving the cutter 203 to cut the partition. At this time, the auxiliary platform 107 moves synchronously to provide auxiliary support for the cut part of the partition. After cutting, the auxiliary platform 107 is pushed back to its original position under the elastic force of the spring 105 to facilitate the next cutting.

[0030] like Figure 3-5 As shown, in the present embodiment, the cleaning roller 4 passes through the two side surfaces of the cutting bin 201, and a pulley 401 is fixedly mounted on one end surface of the two cleaning rollers 4, and a belt 402 is provided on the outer movable sleeves of the two pulleys 401, and a motor 403 is fixedly mounted on one side surface of the cutting bin 201, and the output end of the motor 403 is fixedly connected to a cleaning roller 4; a multi-directional connecting tube 501 passes through the cutting bin 201 and is fixedly connected to the cutting bin 201, and one end of the multi-directional connecting tube 501 is symmetrically fixedly mounted on both sides of the upper cleaning roller 4, and the other end of the multi-directional connecting tube 501 is fixedly mounted on one side of the lower cleaning roller 4, and a number of air nozzles 504 are fixedly connected to the outer surfaces of the number one air distribution pipe 502 and the number two air distribution pipe 503.

[0031] During the specific implementation, the motor 403 runs, driving a cleaning roller 4 to rotate, and the two cleaning rollers 4 are rotated through the transmission of the pulley 401 and the belt 402. The upper cleaning roller 4 sweeps the loose glass fibers above the cut part of the partition to the moving direction of the mounting seat 2, and the lower cleaning roller 4 sweeps the loose glass fibers below the cut part of the partition to the opposite direction of the mounting seat 2. At this time, the fan 505 runs, driving the air flow, so that the air is ejected from the air nozzles 504 of the No. 1 air distribution pipe 502 and the No. 2 air distribution pipe 503, and at the same time, suction is generated at the gas gathering hood 204 to blow the swept glass fibers into the inside of the gas gathering hood 204, so that after the cutter 203 cuts the partition, the loose glass fibers at the cut part of the partition can be swept away by the cleaning roller 4, and then the swept glass fibers can be uniformly discharged to one place through the recovery component 5, so as to prevent the glass fibers attached to the cut part of the partition from being transferred to the placement place during the multiple taking and placement of the partition sample, causing harm to the inspector who takes off the protective gloves, thereby reducing the safety hazards in the inspection process.

[0032] Embodiment 2

[0033] On the basis of the first embodiment, in order to solve the problem that the glass fibers are not easily separated from the circulating air after being concentrated in the first embodiment.

[0034] like Figure 4 and 6 As shown, in this embodiment, the filter assembly 3 includes a filter bin 301 and a cover plate 302, the cover plate 302 is rotatably connected to the inside of the notch on the outside of the filter bin 301, and the inner surfaces of the cover plate 302 and the filter bin 301 are symmetrically fixedly installed with limit rings 303, a filter cartridge 306 is movably provided between the two limit rings 303, and a conical filter cover 307 is movably embedded and installed inside the filter cartridge 306; connecting ears 304 are fixedly installed on the outer surfaces of the cover plate 302 and the filter bin 301, and bolts 305 are screwed and connected inside the two connecting ears 304, and the two ends of the filter bin 301 are respectively fixedly connected to the air collection cover 204 and the air inlet of the fan 505, and the fan 505 is fixedly installed on the upper surface of the mounting base 2.

[0035] During specific implementation, when the air drives the glass fiber to flow, the glass fiber is first filtered by the conical filter cover 307. The conical filter cover 307 is composed of two parts of filter screens with different apertures. The aperture of the area at the tip is smaller than the aperture of the remaining areas, so that the glass fiber filtered inside the conical filter cover 307 is gathered at the tip, reducing the possibility of penetration from the tip. The glass fiber passing through the conical filter cover 307 is filtered by the filter cartridge 306, further enhancing the filtering effect and allowing the filtered air to circulate. When it is necessary to clean the filter bin 301, tighten the bolt 305 to separate it from the connecting ear 304, open the cover plate 302, and disassemble and replace the filter cartridge 306.

[0036] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0037] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A lead-acid battery separator production inspection sample cutting structure, characterized in that: The invention comprises a placement plate (1), wherein a plurality of slide grooves (101) are provided above the placement plate (1), wherein a slider (106) is slidably connected inside the slide groove (101), a mounting seat (2) is fixedly installed on the upper surface of one of the sliders (106), a cutting bin (201) is fixedly installed on the upper surface of the mounting seat (2), a gas collecting hood (204) is fixedly embedded and installed on the lower surface of the cutting bin (201), one end of the gas collecting hood (204) is fixedly connected to a filter assembly (3), a cleaning roller (4) is symmetrically rotatably connected inside the cutting bin (201), a recovery assembly (5) is fixedly installed inside the cutting bin (201), and the recovery assembly (5) comprises a multi-directional connecting pipe (501) and a fan (505), and one end of the multi-directional connecting pipe (501) is fixedly connected to an air outlet of the fan (505).

2. A lead-acid battery separator production inspection sample cutting structure according to claim 1, characterized in that: A support platform (102) is fixedly mounted on the upper surface of the placement plate (1), a slide rail (103) is fixedly mounted on one side surface of the support platform (102), a baffle (104) is slidably connected inside the slide rail (103), an auxiliary platform (107) is fixedly mounted on the upper surface of another slider (106), and a spring (105) is fixedly connected to one side surface of the slider (106), one end of the spring (105) is fixedly connected to the inner surface of one end of the slide groove (101).

3. A lead-acid battery separator production inspection sample cutting structure according to claim 1, characterized in that: A through slot (202) is provided on the outer surface of the cutting bin (201), clamping plates (205) are fixedly installed at both upper and lower ends of the through slot (202) inside the cutting bin (201), and a cutting knife (203) is fixedly installed between the plurality of clamping plates (205) inside the cutting bin (201).

4. A lead-acid battery separator production inspection sample cutting structure according to claim 1, characterized in that: The cleaning roller (4) passes through the surfaces of both sides of the cutting chamber (201); a pulley (401) is fixedly mounted on one end surface of the two cleaning rollers (4); a belt (402) is movablely mounted on the outer sides of the two pulleys (401); a motor (403) is fixedly mounted on one side surface of the cutting chamber (201); and an output end of the motor (403) is fixedly connected to a cleaning roller (4).

5. A lead-acid battery separator production inspection sample cutting structure according to claim 1, characterized in that: The multi-directional connecting tube (501) passes through the cutting bin (201) and is fixedly connected to the cutting bin (201); one end of the multi-directional connecting tube (501) is symmetrically fixedly mounted on both sides of the cleaning roller (4) above, and the other end of the multi-directional connecting tube (501) is fixedly mounted on one side of the cleaning roller (4) below, and a second air distribution tube (503) is fixedly mounted; the outer surfaces of the first air distribution tube (502) and the second air distribution tube (503) are both fixedly connected with a plurality of air nozzles (504).

6. A lead-acid battery separator production inspection sample cutting structure according to claim 1, characterized in that: The filter assembly (3) comprises a filter bin (301) and a cover plate (302); the cover plate (302) is rotatably connected to the inside of a notch on the outside of the filter bin (301); limiting rings (303) are symmetrically fixedly mounted on the inner surfaces of the cover plate (302) and the filter bin (301); a filter cartridge (306) is movably mounted between the two limiting rings (303); and a conical filter cover (307) is movably embedded and mounted inside the filter cartridge (306).

7. A lead-acid battery separator production inspection sample cutting structure according to claim 6, characterized in that: The outer surfaces of the cover plate (302) and the filter bin (301) are both fixedly mounted with connecting ears (304), and bolts (305) are screwed in between the two connecting ears (304). The two ends of the filter bin (301) are respectively fixedly connected to the air collection hood (204) and the air inlet of the fan (505), and the fan (505) is fixedly mounted on the upper surface of the mounting base (2).

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