Battery package armor protective plate structure and vehicle

By using annular foamed support plate and reinforcement groove design in the battery pack armor plate structure, a comprehensive protective wall is formed, which solves the problem of battery pack box protection under off-road road conditions and enhances the impact and collision resistance of the bottom of the vehicle. Ability to prevent damage to the bottom structure of the battery pack and liquid corrosion.

CN222190988UActive Publication Date: 2024-12-17ROX MOTOR TECH CO LTD
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Patent Information

Application Number
CN202323515126.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-21
Publication Date
2024-12-17
Estimated Expiration
2033-12-21

AI Technical Summary

Technical Problem

The prior art cannot effectively protect the battery pack box under off-road conditions, especially the bottom, and is susceptible to bumps and corrosion, leading to risks such as fire and leakage, and lacks effective measures to silt foreign matter such as silt and sand.

Method used

A battery packed armor guard structure is designed, including an armor guard body, an annular first foam support plate and a second foam support plate embedded in the inner side, and is reinforced by the middle reinforcement groove and the peripheral ring reinforcement groove. Design, combined with the clamping method of foam support plates, a comprehensive protective wall is formed to block foreign objects and absorb impact forces, and prevent the armored guard from deforming and invading the battery pack.

Benefits of technology

Effectively protect the battery pack box from bumps and corrosion from off-road road conditions, reduce the influence of foreign objects, enhance the impact and collision resistance of the bottom of the vehicle, and prevent damage to the bottom structure of the battery pack and liquid corrosion.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222190988U_ABST
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Abstract

The utility model provides a protective plate structure of a battery package A and a vehicle, the protective plate structure of the battery package A comprises an armored protective plate body which is arranged at the bottom of a lower box body of a battery pack; the first foaming supporting plate is arranged on the inner side of the edge of the armored protection plate body, the first foaming supporting plate is annular, and the first foaming supporting plate is clamped between the armored protection plate body and a bottom protection plate of the lower box body; and the second foaming supporting plate is arranged on the inner side of the ring formed by the first foaming supporting plate, and the second foaming supporting plate is clamped between the armor protection plate body and the bottom protection plate of the lower box body. According to the battery pack protection plate structure and the vehicle, the problem of how to protect the battery pack box body aiming at cross-country road conditions can be solved.
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Description

Technical Field

[0001] The present application relates to the technical field of battery pack protection structures, and in particular to a battery pack armor plate structure and a vehicle. Background Art

[0002] Typically, when extended-range off-road electric vehicles are sold, in order to facilitate maintenance, the vehicle chassis components such as wiring, fuel tanks, exhaust pipes, battery packs, etc. are mostly exposed to the outside or simply protected with low-strength and easily removable plastic guards.

[0003] With this arrangement, when the vehicle is driving in the city or on the highway, the off-road vehicle chassis has a relatively high ground clearance, so it can meet the protection requirements. However, when the vehicle is driving off-road in mountainous, gravel, muddy and other harsh road conditions, the vehicle chassis is often damaged by external impact and gravel impact due to road conditions. In addition, the acid, alkali and salt substances on the road surface can easily invade the vehicle chassis and stay for a long time, corroding the structure of the parts. For extended-range off-road electric vehicles, a large-capacity battery pack is installed in the middle of the vehicle chassis. The battery pack box is large in size and exposed on the outside. Once the bottom is bumped and corroded, the battery pack is very likely to catch fire, leak electricity and other risks. In addition, the bottom guard plate of the battery pack body is often fixed to the battery pack frame beam with bolts. Once the fixing bolts are scratched and deformed by external forces, the air tightness of the battery pack box will fail easily.

[0004] Therefore, it is necessary to install a high-strength metal chassis armor plate for off-road conditions. However, conventional metal chassis armor plates do not provide all-round protection for the bottom of the battery pack, especially in terms of avoiding the accumulation of foreign matter such as mud and sand, and there is no effective measure. Utility Model Content

[0005] In view of this, the purpose of the present application is to provide a battery packaging armor plate structure and a vehicle to solve the problem of how to protect the battery pack box against off-road conditions.

[0006] According to the first aspect of the utility model, a battery packaging armor plate structure is provided, wherein the battery packaging armor plate structure includes: an armor plate body, installed at the bottom of the lower box body of the battery pack; a first foam support plate, arranged on the inner side of the edge of the armor plate body, the first foam support plate is formed into a ring shape, and the first foam support plate is clamped between the armor plate body and the bottom guard plate of the lower box body; and a second foam support plate, arranged on the inner side of the ring formed by the first foam support plate, and the second foam support plate is clamped between the armor plate body and the bottom guard plate of the lower box body.

[0007] Preferably, there are multiple second foam support plates, and the multiple second foam support plates are arranged at intervals along the first direction.

[0008] Preferably, the second foaming support plate is formed in a strip shape.

[0009] Preferably, a plurality of middle reinforcing rib grooves are formed in the middle portion of the armor plate body, the plurality of middle reinforcing rib grooves are arranged at intervals along the first direction, and the second foam support plate is embedded in the middle reinforcing rib grooves.

[0010] Preferably, a leakage hole is provided at the end of the reinforcing rib groove.

[0011] Preferably, the number of the middle reinforcing rib grooves is four, and the first direction is the width direction of the armor plate body.

[0012] Preferably, a circumferential reinforcement rib groove is formed on the inner side of the edge of the armor plate body, and the first foam support plate is embedded in the circumferential reinforcement rib groove.

[0013] Preferably, the armor plate body is provided with a plurality of matching reinforcement rib grooves between the plurality of the middle reinforcement rib grooves and between the middle reinforcement rib groove and the circumferential reinforcement rib groove, the matching reinforcement rib groove is connected to the middle reinforcement rib groove, the circumferential reinforcement rib groove is connected to the middle reinforcement rib groove through part of the matching reinforcement rib groove, the depth of the circumferential reinforcement rib groove and the matching reinforcement rib groove are less than the depth of the middle reinforcement rib groove, and the leakage hole is opened at the lowest point of the middle reinforcement rib groove.

[0014] Preferably, the armor plate body is formed by die stamping, and a mounting hole is provided at the edge of the armor plate body for bolt connection with the lower box body.

[0015] According to a second aspect of the utility model, a vehicle is provided, wherein the vehicle includes the battery packaging armor plate structure as described above.

[0016] The battery pack armor plate structure and vehicle of the utility model embodiment are characterized in that the armor plate body is installed at the bottom of the lower box body of the battery pack, the first foam support plate is arranged on the inner side of the edge of the armor plate body, the first foam support plate is formed into a ring shape, the first foam support plate is clamped between the armor plate body and the bottom guard plate of the lower box body, and blocks the external mud and sand and other foreign objects from entering between the armor plate body and the bottom guard plate in the form of a protective wall to reduce the impact of foreign objects, the second foam support plate is arranged on the inner side of the ring formed by the first foam support plate, the second foam support plate is clamped between the armor plate body and the bottom guard plate of the lower box body, the second foam support plate can effectively absorb the impact force when the bottom of the vehicle collides, and prevent the armor plate body from directly invading the box body of the battery pack after deformation, thereby effectively solving the problem of how to protect the battery pack box body against off-road conditions.

[0017] In order to make the above-mentioned objects, features and advantages of the present application more obvious and easy to understand, preferred embodiments are specifically cited below and described in detail with reference to the attached drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a schematic diagram of the battery packaging armor plate structure according to the utility model.

[0020] Figure 2 It is a schematic diagram of a portion of the battery packaging armor plate structure according to the utility model.

[0021] Figure 3 It is an exploded view of the battery packaging armor plate structure according to the utility model.

[0022] Figure 4 It is an exploded view of the battery packaging armor plate structure and the battery pack according to the utility model.

[0023] Figure 5 It is a cross-sectional view of the battery packaging armor plate structure and the battery pack according to the utility model.

[0024] Figure numbers: 1-armor plate body; 10-edge; 100-installation hole; 11-middle reinforcement rib groove; 110-leakage hole; 12-circumferential reinforcement rib groove; 13-matching reinforcement rib groove; 2-first foam support plate; 3-second foam support plate; 4-battery pack; 40-lower box; 5-bolt. DETAILED DESCRIPTION

[0025] The following specific embodiments are provided to help the reader obtain a comprehensive understanding of the methods, devices and / or systems described herein. However, after understanding the disclosure of the present application, various changes, modifications and equivalents of the methods, devices and / or systems described herein will be apparent. For example, the order of operations described herein is merely an example, and is not limited to the order set forth herein, but in addition to the operations that must occur in a particular order, changes that will be apparent after understanding the disclosure of the present application may be made. In addition, in order to improve clarity and brevity, descriptions of features known in the art may be omitted.

[0026] The features described herein may be implemented in different forms and should not be interpreted as being limited to the examples described herein. Rather, the examples described herein have been provided only to illustrate some of the many possible ways of implementing the methods, devices and / or systems described herein that will be apparent after understanding the disclosure of the present application.

[0027] Throughout the specification, when an element (such as a layer, a region, or a substrate) is described as being “on”, “connected to”, “bound to”, “over”, or “covering” another element, it may be directly “on”, “connected to”, “bound to”, “over”, or “covering” another element, or one or more other elements may be present between them. In contrast, when an element is described as being “directly on”, “directly connected to”, “directly bound to”, “directly over”, or “directly covering” another element, there may be no other elements present between them.

[0028] As used herein, the term "and / or" includes any one of the associated listed items and any combination of any two or more items.

[0029] Although terms such as "first," "second," and "third" may be used herein to describe various members, components, regions, layers, or portions, these members, components, regions, layers, or portions are not limited by these terms. Rather, these terms are only used to distinguish one member, component, region, layer, or portion from another member, component, region, layer, or portion. Therefore, without departing from the teachings of the examples described herein, the first member, component, region, layer, or portion referred to may also be referred to as the second member, component, region, layer, or portion.

[0030] For ease of description, spatial relational terms such as "above", "upper", "below", and "lower" may be used herein to describe the relationship of one element to another element as shown in the accompanying drawings. Such spatial relational terms are intended to include different orientations of the device in use or operation in addition to the orientation depicted in the accompanying drawings. For example, if the device in the accompanying drawings is turned over, an element described as being "above" or "upper" relative to another element will subsequently be "below" or "lower" relative to the other element. Therefore, the term "above" includes both "above" and "below" orientations depending on the spatial orientation of the device. The device may also be positioned in other ways (e.g., rotated 90 degrees or in other orientations), and the spatial relational terms used herein will be interpreted accordingly.

[0031] The terms used herein are only used to describe various examples and are not used to limit the examples. Unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. The terms "include", "comprising" and "having" list the existence of the stated features, quantities, operations, components, elements and / or their combinations, but do not exclude the existence or addition of one or more other features, quantities, operations, components, elements and / or their combinations.

[0032] Variations in the shapes shown in the drawings may occur due to manufacturing techniques and / or tolerances. Therefore, the examples described herein are not limited to the specific shapes shown in the drawings but include variations in shapes that occur during manufacturing.

[0033] The features of the examples described herein may be combined in various ways that will be apparent after understanding the disclosure of the present application. In addition, although the examples described herein have various configurations, other configurations are possible as will be apparent after understanding the disclosure of the present application.

[0034] like Figures 1 to 5 As shown, according to the first aspect of the utility model, a battery packaging armor plate structure is provided, and the battery packaging armor plate structure includes an armor plate body 1, a first foam support plate 2 and a second foam support plate 3.

[0035] In the following description, reference will be made to Figures 1 to 5 The specific structure of the above-mentioned components of the battery packaging armor plate structure and the connection relationship of the above-mentioned components are specifically described.

[0036] like Figures 1 to 5 As shown, in an embodiment, the armor plate body 1 can be installed at the bottom of the lower box 40 of the battery pack 4. The first foam support plate 2 can be arranged on the inner side of the edge 10 of the armor plate body 1. The first foam support plate 2 can be formed into a ring shape. The first foam support plate 2 can be sandwiched between the armor plate body 1 and the bottom guard plate of the lower box 40. The first foam support plate 2 blocks external mud and other foreign matter from entering between the armor plate body 1 and the bottom guard plate in the form of a protective wall, so as to reduce the impact of foreign matter on the battery pack armor plate structure. The second foam support plate 3 can be arranged on the inner side of the ring surrounded by the first foam support plate 2. The second foam support plate 3 can be sandwiched between the armor plate body 1 and the bottom guard plate of the lower box 40. The second foam support plate 3 can effectively absorb the impact force received when the bottom of the vehicle collides, and prevent the armor plate body 1 from directly invading the box of the battery pack 4 after deformation.

[0037] Preferably, Figures 1 to 5As shown, in the embodiment, the shape of the armor plate body 1 can be approximately rectangular. The armor plate body 1 can be made of aluminum alloy and formed by mold stamping. The outer periphery of the armor plate body 1 can be formed with a circle of edges 10, and a plurality of mounting holes 100 can be opened on the edges 10. The plurality of mounting holes 100 can be distributed on the four sides of the armor plate body 1, and adjacent mounting holes 100 are arranged at intervals. The armor plate body 1 can be connected to the lower box body 40 of the battery pack 4 by bolts 5, and the bolts 5 are passed through the mounting holes 100. The armor plate body 1 can fully cover the bottom of the battery pack 4 to prevent the bottom structure of the battery pack 4 from being scratched or collided.

[0038] Preferably, Figures 1 to 3 As shown, in the embodiment, a plurality of middle reinforcing rib grooves 11 may be formed in the middle of the armor plate body 1, and the middle reinforcing rib grooves 11 may be stamped. The shape of the middle reinforcing rib groove 11 may be strip-shaped. A plurality of middle reinforcing rib grooves 11 may be arranged at intervals along a first direction, and preferably, the first direction may be the width direction of the armor plate body 1. Adjacent middle reinforcing rib grooves 11 may be arranged at intervals. More preferably, the number of the middle reinforcing rib grooves 11 may be four as shown in the embodiment. However, it is not limited thereto, and in actual use, the number of the middle reinforcing rib grooves 11 may be adaptively adjusted according to the actual size of the armor plate body 1. The middle reinforcing rib groove 11 can improve the collision resistance and impact resistance of the armor plate body 1.

[0039] Further, preferably, Figures 1 to 3 As shown, in an embodiment, the second foam support plate 3 can be embedded in the middle reinforcing rib groove 11. Specifically, the number of the second foam support plates 3 can be multiple, and the multiple second foam support plates 3 can be respectively embedded in the multiple middle reinforcing rib grooves 11. The second foam support plate 3 can be bonded and fixed to the armor plate body 1. The shape of the second foam support plate 3 can be a strip, and the cross-section of the second foam support plate 3 can be a rectangle. Multiple second foam support plates 3 are arranged at intervals in the width direction of the armor plate body 1. The second foam support plate 3 can play the role of filling and supporting, and the second foam support plate 3 can absorb the impact from the bottom and prevent the armor plate body 1 from contacting the battery pack 4 due to deformation caused by the impact.

[0040] More preferably, Figures 1 to 3As shown, in the embodiment, the length of the second foam support plate 3 can be less than the length of the middle reinforcing rib groove 11. The second foam support plate 3 can be bonded and fixed to the center of the middle reinforcing rib groove 11, so that the two ends of the middle reinforcing rib groove 11 are exposed. A leakage hole 110 can be opened at the end of the middle reinforcing rib groove 11, and the leakage hole 110 can be opened at the lowest point of the middle reinforcing rib groove 11. The liquid entering between the armor plate body 1 and the battery pack 4 can be quickly discharged through the leakage hole 110 to avoid corrosion or insulation problems.

[0041] Preferably, Figures 1 to 3 As shown, in an embodiment, a circumferential reinforcement rib groove 12 may be formed on the inner side of the edge 10 of the armor plate body 1, and the circumferential reinforcement rib groove 12 may be stamped. Specifically, the circumferential reinforcement rib groove 12 may be formed in a ring shape, and the middle reinforcement rib groove 11 may be formed on the inner side of the ring surrounded by the circumferential reinforcement rib groove 12. The extension path of the middle reinforcement rib groove 11 may be approximately rectangular, and the middle reinforcement rib groove 11 may be arranged close to the edge 10 of the armor plate body 1. The first foam support plate 2 may be embedded in the circumferential reinforcement rib groove 12, and the first foam support plate 2 may be bonded and fixed to the armor plate body 1 to prevent external foreign matter such as mud and sand from entering between the armor plate body 1 and the battery pack 4.

[0042] More preferably, Figures 1 to 3 As shown, in the embodiment, the armor plate body 1 may be provided with a plurality of matching reinforcement rib grooves 13 between the plurality of middle reinforcement rib grooves 11 and between the middle reinforcement rib groove 11 and the peripheral reinforcement rib groove 12. The matching reinforcement rib grooves 13 may be formed by stamping. Each matching reinforcement rib groove 13 is connected to at least one middle reinforcement rib groove 11. The peripheral reinforcement rib groove 12 may be connected to the middle reinforcement rib groove 11 through part of the matching reinforcement rib groove 13. Such arrangement enables each reinforcement rib groove on the armor plate body 1 to be connected to the middle reinforcement rib groove 11, so that the liquid in the reinforcement rib groove can be easily discharged through the leakage hole 110.

[0043] Specifically, Figures 1 to 3As shown, in the embodiment, the matching reinforcement rib grooves 13 arranged on both sides of the armor plate body 1 in the width direction can be formed into a V shape. A plurality of the V-shaped matching reinforcement rib grooves 13 connect the side of the peripheral reinforcement rib groove 12 in the width direction with the middle reinforcement rib groove 11 close to the outside. Two adjacent middle reinforcement rib grooves 11 can be connected through a V-shaped, Y-shaped or T-shaped matching reinforcement rib groove 13. The Y-shaped and T-shaped matching reinforcement rib grooves 13 can also connect the sides of the middle reinforcement rib groove 11 and the peripheral reinforcement rib groove 12 in the length direction. An I-shaped matching reinforcement rib groove 13 and an X-shaped matching reinforcement rib groove 13 for connection can also be provided between the two middle reinforcement rib grooves 11 located in the center of the armor plate body 1. Further, preferably, the depth of the peripheral reinforcement rib groove 12 and the depth of the matching reinforcement rib groove 13 are both less than the depth of the middle reinforcement rib groove 11, and the leakage hole 110 is opened at the lowest point of the middle reinforcement rib groove 11. Such an arrangement makes the area where the leakage hole 110 is located the lowest point of the armor plate body 1, so that the liquid entering between the armor plate body 1 and the battery pack 4 can easily flow to the leakage hole 110 for discharge.

[0044] In addition, preferably, in the embodiment, the first foam support plate 2 and the second foam support plate 3 can be MPP hard foam support plates, so that the first foam support plate 2 and the second foam support plate 3 have a certain compressibility.

[0045] In addition, according to a second aspect of the present utility model, a vehicle is provided, which includes the battery packaging armor plate structure as described above.

[0046] During use, the first foam support plate 2 and the second foam support plate 3 are filled between the armor plate body 1 and the lower box 40 of the battery pack 4 and are in a compressed state. With the design of the middle reinforcing rib groove 11 and the peripheral reinforcing rib groove 12, the impact and collision resistance of the bottom of the vehicle can be effectively enhanced. The annular first foam support plate 2 can prevent foreign matter such as external mud and sand from entering the interior of the armor plate body 1, so as to reduce the impact of foreign matter on the battery pack armor plate structure.

[0047] Finally, it should be noted that the above-described embodiments are only specific implementation methods of the present application, which are used to illustrate the technical solutions of the present application, rather than to limit them. The protection scope of the present application is not limited thereto. Although the present application is described in detail with reference to the above-described embodiments, ordinary technicians in the field should understand that any technician familiar with the technical field can still modify the technical solutions recorded in the above-described embodiments within the technical scope disclosed in the present application, or can easily think of changes, or make equivalent replacements for some of the technical features therein; and these modifications, changes or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application, and should be included in the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.

Claims

1. A battery packaging armor plate structure, characterized in that: The battery packaging armor plate structure comprises: The armor plate body is installed at the bottom of the lower box of the battery pack; a first foam support plate, arranged at the inner side of the edge of the armor plate body, the first foam support plate being formed into a ring shape, and the first foam support plate being sandwiched between the armor plate body and the bottom guard plate of the lower box body; and The second foam support plate is arranged on the inner side of the ring formed by the first foam support plate, and the second foam support plate is sandwiched between the armor guard plate body and the bottom guard plate of the lower box body.

2. The battery packaging armor plate structure according to claim 1, characterized in that: There are multiple second foam support plates, and the multiple second foam support plates are arranged at intervals along the first direction.

3. The battery packaging armor plate structure according to claim 2, characterized in that: The second foaming support plate is formed in a strip shape.

4. The battery packaging armor plate structure according to claim 3, characterized in that: A plurality of middle reinforcing rib grooves are formed in the middle of the armor plate body, and the plurality of middle reinforcing rib grooves are arranged at intervals along the first direction, and the second foam support plate is embedded in the middle reinforcing rib grooves.

5. The battery packaging armor plate structure according to claim 4, characterized in that: The end of the reinforcing rib groove is provided with a liquid leakage hole.

6. The battery packaging armor plate structure according to claim 4, characterized in that: The number of the middle reinforcing rib grooves is four, and the first direction is the width direction of the armor plate body.

7. The battery packaging armor plate structure according to claim 5, characterized in that: A circumferential reinforcement rib groove is formed on the inner side of the edge of the armor plate body, and the first foam support plate is embedded in the circumferential reinforcement rib groove.

8. The battery packaging armor plate structure according to claim 7, characterized in that: The armor plate body is provided with a plurality of matching reinforcement rib grooves between the plurality of middle reinforcement rib grooves and between the middle reinforcement rib groove and the circumferential reinforcement rib groove, the matching reinforcement rib groove is connected to the middle reinforcement rib groove, the circumferential reinforcement rib groove is connected to the middle reinforcement rib groove through part of the matching reinforcement rib groove, the depth of the circumferential reinforcement rib groove and the matching reinforcement rib groove are less than the depth of the middle reinforcement rib groove, and the leakage hole is opened at the lowest point of the middle reinforcement rib groove.

9. The battery packaging armor plate structure according to claim 1, characterized in that: The armor plate body is formed by die stamping, and a mounting hole is provided at the edge of the armor plate body for bolt connection with the lower box body.

10. A vehicle, characterized in that: The vehicle includes the battery packaging armor plate structure according to any one of claims 1 to 9.