Reaction kettle with heat insulation structure

By integrating components such as insulation sleeves, installation slot blocks and servo motors on the reactor, the problem of low efficiency of manual wrapping insulation cotton in the prior art is solved, and the convenient installation and lifting of insulation insulation components is achieved, which improves the Convenience and insulation effect.

CN222196898UActive Publication Date: 2024-12-20NINGBO YINGPIN NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202420230156.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-31
Publication Date
2024-12-20
Estimated Expiration
2034-01-31

AI Technical Summary

Technical Problem

When insulating the heat and insulation of existing reactors, they need to manually wrap the insulation cotton, which affects the operating efficiency and convenience.

Method used

A reactor with an insulating and insulating structure is designed, using the first and second insulating sleeves, mounting groove blocks, insulation boards, clamp strips, lifting mechanisms and other components to achieve thermal insulation through threaded screws and servo motors. The installation, disassembly and lifting of components improves the flexibility of insulation effect and the convenience of operation.

Benefits of technology

It realizes the convenient installation and disassembly of thermal insulation components, improves the insulation effect, and improves the operating efficiency through the lifting mechanism driven by the servo motor, reducing the complexity of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a reaction kettle with a heat insulation structure, and relates to the technical field of reaction kettles, the reaction kettle comprises a reaction kettle body, the surface of the reaction kettle body is sleeved with a heat insulation component, one side of the heat insulation component is fixedly connected with a lifting mechanism, and the other side of the heat insulation component is fixedly connected with the lifting mechanism. Compared with the prior art, the heat insulation sleeve plate has the advantages that the first heat insulation sleeve plate and the second heat insulation sleeve plate are arranged on the surface of the reaction kettle in a sleeving manner, and the connecting assembly is arranged between the first heat insulation sleeve plate and the second heat insulation sleeve plate, so that the first heat insulation sleeve plate and the second heat insulation sleeve plate are connected; a worker can control the gap between the two heat insulation sleeve plates by rotating a rotating handle, so that the worker can conveniently mount and dismount the heat insulation and heat preservation assembly, and the heat preservation effect can be improved as required by mounting and dismounting a heat preservation plate inserted into the top surface of a groove block.
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Description

Technical Field

[0001] The utility model relates to the technical field of reaction kettles, in particular to a reaction kettle with a heat insulation structure. Background Art

[0002] At present, reactors are widely used in petroleum, chemical industry, rubber, pesticide, dye, medicine, food, and are used as pressure vessels to complete processes such as vulcanization, nitration, hydrogenation, hydrocarbonization, polymerization, and condensation. Reactors are broadly understood as stainless steel containers with physical or chemical reactions. The structure design and parameter configuration of the container are carried out according to different process conditions. The design conditions, process, inspection, manufacturing, and acceptance must be based on relevant technical standards to achieve the heating, evaporation, cooling, and low-speed mixing reaction functions required by the process.

[0003] At present, in the prior art, when heat-insulating a reactor, most of them use thermal insulation cotton to be manually wrapped on the surface of the reactor to insulate and heat it, which greatly affects the operation of the workers when using the reactor. For this reason, we propose a reactor with a thermal insulation structure. Utility Model Content

[0004] The utility model aims to provide a reaction kettle with a heat insulation structure.

[0005] In order to solve the problems raised in the above-mentioned background technology, the utility model provides the following technical solutions: the reactor with a heat insulation structure comprises a reactor body, the surface of the reactor body is sleeved with a heat insulation component, one side of the heat insulation component is fixedly connected with a lifting mechanism, both sides of the surface of the heat insulation component are provided with connecting components, the heat insulation component comprises a first heat insulation sleeve, a second heat insulation sleeve, a mounting groove block, an insulation board and a clamping strip, both sides of the surface of the first heat insulation sleeve and the second heat insulation sleeve are connected to the surface of the mounting groove block, the top surface of the mounting groove block is provided with a socket, and the socket is movably connected to the surface of the insulation board.

[0006] As a further solution of the utility model: one of the two installation slot blocks is provided with a slot adapted to the card strip, and both sides of the surface of the other installation slot block are connected to the bottom surface of the card strip.

[0007] As a further solution of the utility model: the surface of the mounting groove block is connected to one side of the connecting assembly, and the connecting assembly includes a fixed block, a telescopic column, a turning handle and a threaded screw. The surface of the fixed block is connected to one end of the telescopic column, one end of the turning handle is fixedly connected to one end of the threaded screw, and the surface of the threaded screw passes through the fixed block and extends to the interior of the telescopic column, and the other end of the threaded screw is connected to the bottom end of the inner wall of the telescopic column through a bearing.

[0008] As a further solution of the utility model: the lifting mechanism includes an arc plate, a support column, a fixed frame, a connecting ring, a threaded rod, a servo motor and a base plate, the bottom surface of the arc plate is fixedly connected to the support column by bolts, the inner wall of the fixed frame is movably connected to the surface of the support column, the inner wall of the connecting ring is threadedly connected to the surface of the threaded rod, and the output end of the servo motor is splined to one end of the threaded rod.

[0009] As a further solution of the utility model: a protection box is sleeved on the surface of the servo motor, and heat dissipation holes are opened on the surface of the protection box.

[0010] As a further solution of the utility model: the servo motor and the bottom surface of the fixing frame are both fixedly mounted on the top surface of the bottom plate by bolts.

[0011] As a further solution of the utility model: a slide groove is provided on the surface of the fixing frame, the slide groove is matched with the surface of the connecting ring, and the bottom end of the connecting ring is fixedly mounted on the surface of the supporting column.

[0012] By adopting the above technical solution, compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model achieves the function of connecting the first heat insulation sleeve and the second heat insulation sleeve by sleeve-mounting the first heat insulation sleeve and the second heat insulation sleeve on the surface of the reactor, and then achieves the function of connecting the two by installing the connecting assembly between the first heat insulation sleeve and the second heat insulation sleeve. Then, through the threaded rod and the turning handle provided inside the connecting assembly, the staff can control the gap between the two heat insulation sleeves by turning the turning handle, so as to facilitate the staff to install and disassemble the heat insulation assembly, and then increase the heat preservation effect according to the demand by installing and disassembling the heat preservation plate plugged into the top surface of the slot block;

[0014] 2. The utility model supports the fixed frame and the support column slidably connected inside the fixed frame by installing the servo motor and the fixed frame on the top surface of the bottom plate, and then connects the support column to the threaded rod through the connecting ring arranged on the surface of the support column. Therefore, the staff can drive the support column to move up and down by starting the servo motor, thereby driving the reactor body and the thermal insulation component to move up and down. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is an overall schematic diagram of an embodiment of the utility model;

[0016] Figure 2 This is a schematic diagram of the first heat insulation sleeve in the embodiment of the utility model;

[0017] Figure 3 This is a schematic diagram of a connecting ring in an embodiment of the utility model;

[0018] Figure 4It is a schematic diagram of the turning handle in the embodiment of the utility model.

[0019] In the figure: 1. Reactor body; 2. Thermal insulation assembly; 21. First thermal insulation sleeve; 22. Second thermal insulation sleeve; 23. Mounting slot block; 24. Thermal insulation plate; 25. Clip strip; 3. Lifting mechanism; 31. Arc plate; 32. Support column; 33. Fixed frame; 34. Connecting ring; 35. Threaded rod; 36. Servo motor; 361. Protective box; 37. Bottom plate; 4. Connecting assembly; 41. Fixed block; 42. Telescopic column; 43. Turning handle; 44. Threaded screw. DETAILED DESCRIPTION

[0020] The specific implementation methods of the present invention are further described below in conjunction with the accompanying drawings. It should be noted that the description of these implementation methods is used to help understand the present invention, but does not constitute a limitation of the present invention. In addition, the technical features involved in each implementation method of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0021] Example 1, please refer to the attached Figure 1 -Attached Figure 4 The utility model provides a technical solution: the reactor with a heat insulation structure comprises a reactor body 1, a heat insulation component 2 is sleeved on the surface of the reactor body 1, a lifting mechanism 3 is fixedly connected to one side of the heat insulation component 2, connecting components 4 are arranged on both sides of the surface of the heat insulation component 2, the heat insulation component 2 comprises a first heat insulation sleeve 21, a second heat insulation sleeve 22, a mounting groove block 23, a heat insulation board 24 and a clamping strip 25, both sides of the surface of the first heat insulation sleeve 21 and the second heat insulation sleeve 22 are connected to the surface of the mounting groove block 23, a socket is provided on the top surface of the mounting groove block 23, and the socket is movably connected to the surface of the heat insulation board 24.

[0022] In this embodiment, by adapting the bayonet and the clamping strip 25, the first insulation sleeve 21 and the second insulation sleeve 22 can be tightly connected. One of the two installation slot blocks 23 is provided with a bayonet adapted to the clamping strip 25, and both sides of the surface of the other installation slot block 23 are connected to the bottom surface of the clamping strip 25.

[0023] In this embodiment, the first insulation sleeve 21 and the second insulation sleeve 22 can be connected and extended through the connecting component 4, so as to achieve the effect of fixing and protecting the reactor body 1. The surface of the mounting groove block 23 is connected to one side of the connecting component 4. The connecting component 4 includes a fixed block 41, a telescopic column 42, a turning handle 43 and a threaded screw 44. The surface of the fixed block 41 is connected to one end of the telescopic column 42, one end of the turning handle 43 is fixedly connected to one end of the threaded screw 44, and the surface of the threaded screw 44 passes through the fixed block 41 and extends to the inside of the telescopic column 42. The other end of the threaded screw 44 is connected to the bottom end of the inner wall of the telescopic column 42 through a bearing.

[0024] Specifically, the first insulation sleeve 21 and the second insulation sleeve 22 are both installed on the surface of the reactor, and the connecting component 4 is installed between the first insulation sleeve 21 and the second insulation sleeve 22, so as to connect the two. Then, through the threaded rod 35 and the handle 43 provided inside the connecting component 4, the staff can control the gap between the two insulation sleeves by turning the handle 43, so as to facilitate the staff to install and disassemble the heat insulation component 2, and then the insulation board 24 plugged into the top surface of the installation and removal slot block can be used to increase the insulation effect according to needs.

[0025] Example 2, please refer to the attached Figure 1 -Attached Figure 4 The utility model provides a technical solution: the reactor with a heat insulation structure comprises a reactor body 1, a heat insulation component 2 is sleeved on the surface of the reactor body 1, a lifting mechanism 3 is fixedly connected to one side of the heat insulation component 2, connecting components 4 are arranged on both sides of the surface of the heat insulation component 2, the heat insulation component 2 comprises a first heat insulation sleeve 21, a second heat insulation sleeve 22, a mounting groove block 23, a heat insulation board 24 and a clamping strip 25, both sides of the surface of the first heat insulation sleeve 21 and the second heat insulation sleeve 22 are connected to the surface of the mounting groove block 23, a socket is provided on the top surface of the mounting groove block 23, and the socket is movably connected to the surface of the heat insulation board 24.

[0026] In this embodiment, the setting of the arc plate 31 can be well adapted to the surface of the first insulation sleeve 21 so as to be connected. The lifting mechanism 3 includes an arc plate 31, a support column 32, a fixed frame 33, a connecting ring 34, a threaded rod 35, a servo motor 36 and a bottom plate 37. The bottom surface of the arc plate 31 is fixedly connected to the support column 32 by bolts, the inner wall of the fixed frame 33 is movably connected to the surface of the support column 32, the inner wall of the connecting ring 34 is threadedly connected to the surface of the threaded rod 35, and the output end of the servo motor 36 is splined to one end of the threaded rod 35.

[0027] In this embodiment, the protective box 361 can protect the servo motor 36 , and the heat dissipation holes can facilitate the heat dissipation of the servo motor 36 . The surface of the servo motor 36 is sleeved with the protective box 361 , and the surface of the protective box 361 is provided with heat dissipation holes.

[0028] In this embodiment, the servo motor 36 and the bottom surface of the fixing frame 33 are fixed to the top surface of the bottom plate 37 by bolts.

[0029] In this embodiment, a sliding groove is provided on the surface of the fixing frame 33 , and the sliding groove is matched with the surface of the connecting ring 34 . The bottom end of the connecting ring 34 is fixedly mounted on the surface of the supporting column 32 .

[0030] Specifically, by installing the servo motor 36 and the fixed frame 33 on the top surface of the bottom plate 37, the fixed frame 33 and the support column 32 slidably connected thereto are supported, and then the support column 32 is connected to the threaded rod 35 through the connecting ring 34 provided on the surface of the support column 32. Thus, the staff can start the servo motor 36 to drive the support column 32 to move up and down, thereby driving the reactor body 1 and the thermal insulation component 2 to move up and down.

[0031] Working principle:

[0032] First, by placing the reactor body 1 between the first insulation sleeve 21 and the second insulation sleeve 22, the staff scrapes and turns the handle 43 to make the first insulation sleeve 21 and the second insulation sleeve 22 wrap the reactor body 1, and then inserts the insulation plate 24 into the socket opened on the top surface of the installation slot block 23, and then fixes the semi-arc plate on one side of the first insulation sleeve 21 with bolts, and movably connects the surface of the support column 32 with the inner wall of the fixed frame 33. The staff starts the servo motor 36 to drive the threaded rod 35 to lift the support column 32 to this point, and the entire work process is completed.

[0033] The above-mentioned front, back, left, right, top and bottom are all based on the figures in the specification. Figure 1 As a benchmark, according to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0034] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present invention.

[0035] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;

[0036] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.

[0037] The above is a detailed description of the embodiments of the present invention in conjunction with the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions and variations of these embodiments are made without departing from the principles and spirit of the present invention, and still fall within the scope of protection of the present invention.

Claims

1. A reactor with a heat insulation structure, comprising a reactor body (1), characterized in that: The surface of the reactor body (1) is sleeved with a heat insulation component (2), one side of the heat insulation component (2) is fixedly connected with a lifting mechanism (3), both sides of the surface of the heat insulation component (2) are provided with connection components (4), the heat insulation component (2) comprises a first heat insulation sleeve (21), a second heat insulation sleeve (22), a mounting groove block (23), a heat insulation plate (24) and a clamping strip (25), both sides of the surface of the first heat insulation sleeve (21) and the second heat insulation sleeve (22) are connected to the surface of the mounting groove block (23), the top surface of the mounting groove block (23) is provided with a socket, and the socket is movably connected to the surface of the heat insulation plate (24).

2. The reactor with a heat insulation structure according to claim 1, characterized in that: One of the two installation slot blocks (23) is provided with a snap-in opening adapted to the clip strip (25), and both sides of the surface of the other installation slot block (23) are connected to the bottom surface of the clip strip (25).

3. The reactor with a heat insulation structure according to claim 1, characterized in that: The surface of the mounting slot block (23) is connected to one side of the connecting assembly (4); the connecting assembly (4) comprises a fixed block (41), a telescopic column (42), a turning handle (43) and a threaded screw (44); the surface of the fixed block (41) is connected to one end of the telescopic column (42); one end of the turning handle (43) is fixedly connected to one end of the threaded screw (44); the surface of the threaded screw (44) passes through the fixed block (41) and extends to the inside of the telescopic column (42); the other end of the threaded screw (44) is connected to the bottom end of the inner wall of the telescopic column (42) through a bearing.

4. The reactor with a heat insulation structure according to claim 1, characterized in that: The lifting mechanism (3) comprises an arc-shaped plate (31), a support column (32), a fixing frame (33), a connecting ring (34), a threaded rod (35), a servo motor (36) and a bottom plate (37); the bottom surface of the arc-shaped plate (31) is fixedly connected to the support column (32) by bolts; the inner wall of the fixing frame (33) is movably connected to the surface of the support column (32); the inner wall of the connecting ring (34) is threadedly connected to the surface of the threaded rod (35); and the output end of the servo motor (36) is spline-connected to one end of the threaded rod (35).

5. The reactor with a heat insulation structure according to claim 4, characterized in that: A protective box (361) is sleeved on the surface of the servo motor (36), and heat dissipation holes are provided on the surface of the protective box (361).

6. The reactor with a heat insulation structure according to claim 4, characterized in that: The servo motor (36) and the bottom surface of the fixing frame (33) are both fixedly mounted on the top surface of the bottom plate (37) by means of bolts.

7. The reactor with a heat insulation structure according to claim 4, characterized in that: A sliding groove is provided on the surface of the fixing frame (33), and the sliding groove is matched with the surface of the connecting ring (34). The bottom end of the connecting ring (34) is fixedly mounted on the surface of the supporting column (32).