Lightweight table top structure
By designing a cross-connected lightweight table top structure, the problems of insufficient load-bearing capacity and heavy weight of the table top structure of traditional laser cutting machines are solved, and efficient and flexible functional configuration is achieved, which meets different production needs and reduces transportation and production costs.
Patent Information
- Application Number
- CN202420154613.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-22
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-01-22
AI Technical Summary
The tabletop structure of traditional laser cutting machines has insufficient load-bearing capacity and high weight, which increases transportation difficulty and cost, and at the same time, there is functional waste in the production process that does not require blanking function.
A lightweight table top structure is designed, including the frame body, toothed blade strips and removable blanking plates. The load-bearing capacity and structural strength are improved through the cross-connected base frame and bearing frame, and channel steel and flat steel materials are used. Reduce weight and enable flexible functional configurations with adjustable legs and V-blanking plates.
It realizes a lightweight design, improves production and processing efficiency and reduces costs, meets the needs of different production process processes, and enhances the overall strength and functional flexibility of the countertop structure.
Smart Images

Figure CN222199297U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of laser cutting equipment, and specifically relates to a lightweight table structure. Background Art
[0002] Laser cutting is a kind of thermal cutting method that uses a focused high-density, high-power laser beam to irradiate the workpiece, so that the irradiated material quickly reaches the ignition point, and at the same time, the molten material is blown away by using a high-speed airflow coaxial with the beam, thereby achieving the cutting of the processed workpiece. The laser cutting machine is the most commonly used equipment for laser cutting. When cutting, a whole large workpiece is usually placed on the operating table, and the laser cutting machine is driven by the control system to cut the workpiece. The cut materials that meet the requirements are stored on the toothed blade of the table structure. The table structure is usually equipped with a blanking plate under the toothed blade, so that the residue generated during the laser cutting process falls on the blanking plate through the gap between the toothed blades, and then is guided by the blanking plate to the collection container under the table structure for collection. When the processing stops, the collection container is cleaned uniformly. However, some traditional laser cutting machines use a light table structure, which has insufficient load-bearing capacity and limited material storage capacity. In order to improve the load-bearing capacity and material storage capacity, some laser cutting machines use a large number of steel plates to make the table structure. The table structure is heavy, difficult to transport, and expensive. In addition, according to different needs, some production processes require the laser cutting machine to be equipped with a blanking function, but some production processes do not require the laser cutting machine to be equipped with a blanking function. However, the table structure of the laser cutting machine is currently equipped with a blanking plate as standard, which will cause functional waste and increase related costs for production processes that do not require a blanking function. Utility Model Content
[0003] The present application provides a lightweight tabletop structure to solve at least one of the above technical problems.
[0004] The technical solution adopted in this application is:
[0005] A lightweight tabletop structure includes a frame body, a toothed blade and a blanking plate, the frame body includes a base frame and a material-bearing frame installed above the base frame, the base frame is formed by a plurality of transverse supporting members and a plurality of longitudinal supporting members that cross each other and are rigidly connected, the material-bearing frame is formed by a plurality of transverse load-bearing members and a plurality of longitudinal load-bearing members that cross each other and are rigidly connected, the toothed blade is installed on the material-bearing frame, and the blanking plate is detachably installed on the base frame.
[0006] The lightweight table structure of the present application also includes the following additional technical features:
[0007] The lightweight table top structure also includes a plurality of connecting members, the base frame supports the material-bearing frame through the connecting members, one end of the connecting member is rigidly connected to the intersection of the transverse supporting member and the longitudinal supporting member, and the other end is rigidly connected to the intersection of the transverse load-bearing member and the longitudinal load-bearing member.
[0008] The lightweight tabletop structure also includes legs arranged on opposite sides of the frame body, the bottom end surfaces of the legs are lower than the bottom end surface of the base frame, and the legs are rigidly connected to the base frame and the material bearing frame respectively.
[0009] A reinforcing member is provided at a position where the supporting leg is connected to the base frame; and / or a reinforcing member is provided at a position where the supporting frame is connected to the supporting leg.
[0010] A lifting adjustment member is installed at the bottom of the supporting leg, and the lifting adjustment member can move up and down relative to the supporting leg to adjust the height of the frame body.
[0011] The transverse supporting member and the longitudinal supporting member are structures made of channel steel, respectively, and the transverse load-bearing member and the longitudinal load-bearing member are structures made of flat steel, respectively.
[0012] The blanking plate is integrally constructed as a structure with a V-shaped cross section, and the tip of the blanking plate is arranged upward.
[0013] The base frame is provided with a circular support tube for supporting the blanking plate, and the V-shaped groove of the blanking plate is inserted into the circular support tube.
[0014] The base frame is provided with connecting protrusions distributed on both sides of the circular support tube, and the two ends of the blanking plate are respectively detachably connected to the connecting protrusions through fasteners.
[0015] A limiting slot is provided on the top of the material-bearing frame, and the toothed blade is installed in the limiting slot from top to bottom. Limiting protrusions are provided at both ends of the toothed blade. The lightweight table structure also includes a pressure plate, which is pressed tightly on the limiting protrusion and connected to the material-bearing frame to fix the toothed blade in the limiting slot.
[0016] Due to the adoption of the above technical solution, the beneficial effects achieved by this application are as follows:
[0017] 1. The lightweight table structure of the present application, the frame body includes a base frame and a material-bearing frame, the toothed blade is installed on the material-bearing frame and is used to carry the material after laser cutting, the base frame supports the material-bearing frame, and the material-bearing frame transmits the gravity to the base frame after receiving the gravity of the material, so as to disperse the force and improve the material-bearing capacity. The base frame is formed by a plurality of transverse supporting members and a plurality of longitudinal supporting members intersecting and rigidly connecting each other, and the material-bearing frame is formed by a plurality of transverse load-bearing members and a plurality of longitudinal load-bearing members intersecting and rigidly connecting each other, forming a modular splicing, which helps to reduce the overall material consumption of the frame body, reduces the overall weight, realizes lightweight design, improves production and processing efficiency, and reduces processing costs. The blanking plate is used to guide the residue generated during the laser cutting process for residue collection, and the blanking plate can be detachably installed on the base frame to meet the production process with different requirements. For example, the production process with the blanking function can make the table structure equipped with a blanking plate, while the production process without the blanking function can make the table structure not equipped with a blanking plate.
[0018] 2. As a preferred embodiment of the present invention, one end of the connecting member is rigidly connected to the intersection of the transverse supporting member and the longitudinal supporting member, and the other end is rigidly connected to the intersection of the transverse load-bearing member and the longitudinal load-bearing member. On the one hand, the connection through the participation of the connecting member helps to improve the connection strength of the intersection of the transverse supporting member and the longitudinal supporting member and the connection strength of the intersection of the transverse load-bearing member and the longitudinal load-bearing member, thereby improving the overall strength of the frame body and increasing the pressure-bearing capacity. On the other hand, it also helps to more evenly disperse the gravity of the material exerted on the material-bearing frame to the base frame, thereby reducing stress concentration.
[0019] 3. As a preferred embodiment of the present invention, the legs are rigidly connected to the base frame and the supporting frame respectively. Compared with the legs only connected to the base frame, the present application realizes an integrated connection among the legs, the base frame and the supporting frame, which helps to improve the overall strength and rigidity of the table structure and enhance the pressure-bearing performance of the entire structure.
[0020] 4. As a preferred embodiment of the present utility model, the transverse supporting members and the longitudinal supporting members are respectively structures made of channel steel, and the transverse load-bearing members and the longitudinal load-bearing members are respectively structures made of flat steel, so that the base frame as a whole is rigidly connected by high-strength members to ensure the load-bearing capacity of the table structure and the overall structural stability, and the load-bearing frame as a whole is rigidly connected by low-weight members to ensure the load-bearing capacity while reducing the weight of the frame body, thereby realizing a lightweight table structure.
[0021] 5. As a preferred embodiment of the present invention, the blanking plate is integrally constructed as a V-shaped structure in cross section, with the tip of the blanking plate arranged upward, so that the residue falling onto the blanking plate can slide toward the designated position under the guidance of the inclined surfaces on both sides of the blanking plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0023] Figure 1 This is a schematic structural diagram of a lightweight tabletop structure in one implementation mode of the present application;
[0024] Figure 2 A side view of an unwinding module according to an embodiment of the present application;
[0025] Figure 3 This is a right view of an unwinding module in one embodiment of the present application;
[0026] Figure 4 A cross-sectional view of an unwinding module in one embodiment of the present application;
[0027] Figure 5 A side view of a tensioner according to an embodiment of the present application.
[0028] List of parts and reference numerals:
[0029] 1 frame body, 11 base frame, 111 transverse supporting member, 112 longitudinal supporting member, 12 material bearing frame, 121 transverse load-bearing member, 122 longitudinal load-bearing member, 123 limiting slot, 13 connecting member, 14 supporting leg, 15 reinforcing member, 16 circular supporting tube, 17 connecting protrusion;
[0030] 2 toothed blades, 21 limiting protrusions;
[0031] 3 blanking plate, 31 connecting hole;
[0032] 4 lifting and adjusting parts;
[0033] 5 pressure plate. DETAILED DESCRIPTION
[0034] In order to more clearly illustrate the overall concept of the present application, a detailed description is given below in an illustrative manner in conjunction with the accompanying drawings.
[0035] In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present application is not limited by the specific embodiments disclosed below. It should be noted that the embodiments of the present application and the features in each embodiment may be combined with each other without conflict.
[0036] In addition, in the description of the present application, it should be understood that the terms "top", "bottom", "inside", "outside", "axial", "radial", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the present application.
[0037] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0038] In the present application, unless otherwise clearly specified and limited, a first feature "above" or "below" a second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or examples.
[0039] like Figures 1 to 5As shown, a lightweight tabletop structure includes a frame body 1, a toothed blade 2 and a blanking plate 3, the frame body 1 includes a base frame 11 and a material-bearing frame 12 installed above the base frame 11, the base frame 11 is formed by a plurality of transverse supporting members 111 and a plurality of longitudinal supporting members 112 that are crossed and rigidly connected to each other, the material-bearing frame 12 is formed by a plurality of transverse load-bearing members 121 and a plurality of longitudinal load-bearing members 122 that are crossed and rigidly connected to each other, the toothed blade 2 is installed on the material-bearing frame 12, and the blanking plate 3 is detachably installed on the base frame 11.
[0040] In the lightweight tabletop structure of the present application, the frame body 1 includes a base frame 11 and a material-bearing frame 12. The toothed blade 2 is installed on the material-bearing frame 12 and is used to carry the materials after laser cutting. The base frame 11 supports the material-bearing frame 12. After the material-bearing frame 12 is subjected to the gravity of the material, it transmits the gravity to the base frame 11 to disperse the force and improve the material-bearing capacity. The base frame 11 is formed by a plurality of transverse support members 111 and a plurality of longitudinal support members 112 that cross each other and are rigidly connected. The material-bearing frame 12 is formed by a plurality of transverse load-bearing members 121 and a plurality of longitudinal load-bearing members 122 that cross each other and are rigidly connected to form a modular splicing, which helps to reduce the overall material usage of the frame body 1, reduces the overall weight, realizes lightweight design, improves production and processing efficiency, and reduces processing costs. The blanking plate 3 is used to guide the residues generated during the laser cutting process for collection. The blanking plate 3 can be detachably mounted on the base frame 11 to meet the production process with different requirements. For example, a production process that requires a blanking function can add a blanking plate 3 to the table structure, while a production process that does not require a blanking function can remove the blanking plate 3 from the table structure.
[0041] In a preferred embodiment, the base frame 11 and the material frame 12 can be constructed to have the same overall shape, so that the two correspond to each other up and down. The base frame 11 and the material frame 12 can be made of the same or different steel materials, and both can adopt a well-shaped or field-shaped structure design to improve the convenience of processing and structural strength. The transverse support member 111 and the longitudinal support member 112 are vertically crossed and formed by welding, and the transverse load-bearing member 121 and the longitudinal load-bearing member 122 are vertically crossed and welded.
[0042] As a preferred implementation of the present application, Figure 2As shown, the lightweight tabletop structure also includes a plurality of connecting members 13, and the base frame 11 supports the material-bearing frame 12 through the connecting members 13. One end of the connecting member 13 is rigidly connected to the intersection of the transverse support member 111 and the longitudinal support member 112, and the other end is rigidly connected to the intersection of the transverse load-bearing member 121 and the longitudinal load-bearing member 122. It can be understood by those skilled in the art that, on the one hand, the connection through the participation of the connecting member 13 helps to improve the connection strength at the intersection of the transverse support member 111 and the longitudinal support member 112 and the connection strength at the intersection of the transverse load-bearing member 121 and the longitudinal load-bearing member 122, so that the overall strength of the frame body 1 is improved and the pressure-bearing capacity is higher. On the other hand, the transmission of force through the connecting member 13 also helps to more evenly disperse the gravity of the material on the material-bearing frame 12 to the base frame 11, thereby reducing stress concentration. Specifically, the connection member 13 may be made of U-shaped steel, I-shaped steel, round steel or the like. The connection member 13 may also be rigidly connected to the base frame 11 and the material-bearing frame 12 respectively by welding.
[0043] As a preferred implementation of the present application, Figure 2 As shown, the lightweight table structure also includes legs 14 arranged on opposite sides of the frame body 1, the bottom end surface of the legs 14 is lower than the bottom end surface of the base frame 11, and the legs 14 are rigidly connected to the base frame 11 and the material frame 12 respectively. It can be understood by those skilled in the art that, compared with the legs 14 only connected to the base frame 11, the present application realizes the integrated connection of the legs 14, the base frame 11 and the material frame 12, which helps to improve the overall strength and rigidity of the table structure and enhance the pressure bearing performance of the entire structure. In a preferred embodiment, a plurality of legs 14 can be set on each side of the table structure, and the legs 14 may not be set at the corners of the table structure, but are arranged symmetrically in the center, which helps to improve the support stability. Specifically, the legs 14 can be made of U-shaped steel, I-beam, round steel and other structures, and the legs 14 can be rigidly connected to the base frame 11 and the material frame 12 respectively by welding.
[0044] As a preferred embodiment of this implementation, Figure 2 As shown, a reinforcing member 15 is provided at the position where the supporting leg 14 is connected to the base frame 11. As another preferred embodiment of this embodiment, Figure 2As shown, a reinforcing member 15 is provided at the position where the material-bearing frame 12 is connected to the support leg 14. The provision of the reinforcing member 15 helps to reduce or eliminate the stress generated at the positions where the material-bearing frame 12 and the base frame 11 are connected to the support leg 14 respectively after the toothed blade 2 places the material, avoids stress concentration, reduces the risk of deformation of the support leg 14, the base frame 11 and the material-bearing frame 12, and enhances the load-bearing performance. Specifically, the reinforcing member 15 can be provided as a steel reinforcing rib plate directly welded to the support leg 14 and the material-bearing frame 12.
[0045] As a preferred embodiment of this implementation, Figure 1 As shown, a lifting adjustment member 4 is installed at the bottom of the support leg 14, and the lifting adjustment member 4 can move up and down relative to the support leg 14 to adjust the height of the frame body 1. By making the height of the frame body 1 adjustable, the table structure can meet different height requirements for receiving and storing materials, and improve the adaptability of the table structure to different working environments. In specific implementation, the lifting adjustment member 4 can use an adjustment bolt vertically installed at the bottom of the support leg 14, and the height of the frame body 1 can be adjusted by screwing the adjustment bolt.
[0046] As a preferred embodiment of the present application, the transverse support member 111 and the longitudinal support member 112 are structures made of channel steel, and the transverse load-bearing member 121 and the longitudinal load-bearing member 122 are structures made of flat steel. Through this design, the base frame 11 located below is made of high-strength channel steel spliced by rigid connection, which effectively ensures the load-bearing and structural stability, while the material-bearing frame 12 located above is made of low-weight flat steel spliced by rigid connection, which effectively reduces the weight and achieves lightweight.
[0047] As a preferred implementation of the present application, Figure 1 and Figure 3 As shown, the blanking plate 3 is integrally constructed as a V-shaped structure in cross section, and the tip of the blanking plate 3 is arranged upward, so that the residues falling on the blanking plate 3 can slide toward the designated position under the guidance of the inclined surfaces on both sides of the blanking plate 3. Specifically, a plurality of blanking plates 3 can be arranged on the base frame 11, so that the blanking plates 3 fully correspond to and cover the gaps between the upper toothed blades 2, thereby achieving an effective blanking guiding effect.
[0048] Furthermore, if Figure 2 As shown, the base frame 11 is installed with a circular support tube 16 for supporting the blanking plate 3, and the V-shaped groove of the blanking plate 3 is inserted into the circular support tube 16. Specifically, the circular support tube 16 can be a steel tube, which can be welded between two adjacent transverse support members 111 or between two adjacent longitudinal support members 112 to provide reliable support for the blanking plate 3.
[0049] Furthermore, if Figure 2 As shown, the base frame 11 is provided with connecting protrusions 17 distributed on both sides of the circular support tube 16, and the two ends of the blanking plate 3 are respectively connected to the connecting protrusions 17 by fasteners to form a detachable connection. Specifically, connecting holes 31 can be provided on the two inclined surfaces of the blanking plate 3, and the fasteners can be bolts, etc., and the fasteners are inserted into the connecting holes 31 and cooperate with the connecting protrusions 17 to achieve a detachable fixed connection of the blanking plate 3.
[0050] As a preferred embodiment of the present application, Figure 1 , Figure 4 and Figure 5 As shown, the top of the material bearing frame 12 is provided with a limit slot 123, the toothed blade strip 2 is installed in the limit slot 123 from top to bottom, and the two ends of the toothed blade strip 2 are provided with limit protrusions 21, and the lightweight table structure also includes a pressing plate 5, the pressing plate 5 is pressed on the limit protrusion 21 and connected to the material bearing frame 12 to fix the toothed blade strip 2 in the limit slot 123. Specifically, in order to facilitate the material bearing, a plurality of toothed blade strips 2 need to be arranged side by side and at intervals on the material bearing frame 12, so the pressing plate 5 can be arranged vertically with the toothed blade strip 2, and one pressing plate 5 can be pressed on the limit protrusions 21 on the plurality of toothed blade strips 2, so that one pressing plate 5 can fix the plurality of toothed blade strips 2. In addition, the pressing plate 5 can be fixedly connected to the material bearing frame 12 by screws or bolts.
[0051] In actual work, multiple table structures can be connected side by side to form a whole, for example Figure 1 The two table top structures shown are fixed together, and two adjacent table top structures can be connected and fixed by a connecting plate.
[0052] Anything not described in this application can be achieved by adopting or drawing on existing technologies.
[0053] The various embodiments in this specification are described in a progressive manner, and the same or similar parts between the various embodiments can be referenced to each other, and each embodiment focuses on the differences from other embodiments.
[0054] The above is only an embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.
Claims
1. A lightweight table structure, including a frame body, a toothed blade and a blanking plate, It is characterized in that The frame body includes a base frame and a material-bearing frame installed above the base frame, the base frame is formed by a plurality of transverse supporting members and a plurality of longitudinal supporting members crossing each other and rigidly connected, the material-bearing frame is formed by a plurality of transverse load-bearing members and a plurality of longitudinal load-bearing members crossing each other and rigidly connected, the toothed blade is installed on the material-bearing frame, and the blanking plate is detachably installed on the base frame.
2. The lightweight tabletop structure according to claim 1, It is characterized in that It also includes a plurality of connecting members, through which the base frame supports the material-bearing frame, one end of the connecting member is rigidly connected at the intersection of the transverse support member and the longitudinal support member, and the other end is rigidly connected at the intersection of the transverse load-bearing member and the longitudinal load-bearing member.
3. The lightweight tabletop structure according to claim 1, It is characterized in that It also includes legs arranged on opposite sides of the frame body, the bottom end surfaces of the legs are lower than the bottom end surface of the base frame, and the legs are rigidly connected to the base frame and the material-bearing frame respectively.
4. The lightweight tabletop structure according to claim 3, It is characterized in that A reinforcing member is provided at a position where the supporting leg is connected to the base frame; And / or, a reinforcing member is provided at a position of the material supporting frame connected to the supporting legs.
5. The lightweight tabletop structure according to claim 3, It is characterized in that A lifting adjustment member is installed at the bottom of the supporting leg, and the lifting adjustment member can move up and down relative to the supporting leg to adjust the height of the frame body.
6. The lightweight tabletop structure according to claim 1, It is characterized in that The transverse supporting member and the longitudinal supporting member are structures made of channel steel, respectively, and the transverse load-bearing member and the longitudinal load-bearing member are structures made of flat steel, respectively.
7. The lightweight tabletop structure according to claim 1, It is characterized in that The blanking plate is integrally constructed as a structure with a V-shaped cross section, and the tip of the blanking plate is arranged upward.
8. The lightweight tabletop structure according to claim 7, It is characterized in that The base frame is provided with a circular support tube for supporting the blanking plate, and the V-shaped groove of the blanking plate is inserted into the circular support tube.
9. The lightweight tabletop structure according to claim 8, It is characterized in that The base frame is provided with connecting protrusions distributed on both sides of the circular support tube, and the two ends of the blanking plate are respectively detachably connected to the connecting protrusions through fasteners.
10. The lightweight tabletop structure according to claim 1, It is characterized in that A limiting slot is provided on the top of the material-bearing frame, and the toothed blade is installed in the limiting slot from top to bottom. Limiting protrusions are provided at both ends of the toothed blade. The lightweight table structure also includes a pressure plate, which is pressed tightly on the limiting protrusion and connected to the material-bearing frame to fix the toothed blade in the limiting slot.
