Pressure vessel rust removal device

The pressure vessel rust removal device addresses the inconvenience of internal rust removal and size variability by using a servo motor-powered reciprocating and clamping mechanism, ensuring effective and versatile rust removal.

CN222200050UActive Publication Date: 2024-12-20周必云
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Patent Information

Application Number
CN202323439391.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-15
Publication Date
2024-12-20
Estimated Expiration
2033-12-15

AI Technical Summary

Technical Problem

Existing pressure vessel rust removal devices are inconvenient for repeated internal rust removal and have limited applicability to pressure vessels of different sizes.

Method used

A pressure vessel rust removal device with a reciprocating assembly and clamping mechanism, powered by servo motors and batteries, allowing for repeated internal rust removal and adaptability to various vessel sizes without external power supply.

Benefits of technology

The device effectively removes rust from the inside of pressure vessels repeatedly and accommodates different sizes, enhancing usability and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rust removal devices, and discloses a pressure vessel rust removal device which comprises a base plate, the top of the base plate is fixedly connected with a reciprocating assembly, the top of the reciprocating assembly is fixedly connected with a servo motor B, the output end of the servo motor B is in spline connection with a transmission rod B, and the output end of the transmission rod B is in spline connection with a transmission shaft. The top of the transmission rod B is fixedly connected with a supporting rod, the two sides of the supporting rod are fixedly connected with pressing assemblies, and one end of each pressing assembly is fixedly connected with a scraper. According to the rust removal device for the pressure container, through the arrangement of the pressing assembly, when a worker uses the rust removal device, the worker sleeves the rust removal device into the pressure container, a limiting spring rebounds to push a round rod to stretch out so that a scraping piece can be tightly attached to the inner wall of the container, and therefore the rust removal device can remove rust on the inner walls of the pressure containers of different sizes; and the purpose of improving the applicability of the rust removal device is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rust removal devices, in particular to a rust removal device for a pressure vessel. Background Art

[0002] A pressure vessel is a closed container that can withstand pressure. Pressure vessels are widely used. They play an important role in many sectors such as industry, civil industry, military industry, and many fields of scientific research. Among them, the most used are in the chemical industry and petrochemical industry. The pressure vessels used in the petrochemical industry alone account for about 50% of the total number of pressure vessels. In the chemical and petrochemical fields, pressure vessels are mainly used in process such as heat transfer, mass transfer, reaction, and storage and transportation of pressurized gas or liquefied gas; they are also widely used in other industrial and civil fields, such as air compressors. Various types of special compressors and auxiliary machines of refrigeration compressors (coolers, buffers, oil-water separators, gas storage tanks, evaporators, liquid coolant storage tanks, etc.) are all pressure vessels.

[0003] A pressure vessel rust removal device disclosed in publication number CN216228662U, although the utility model is provided with a first connecting rod, rust-absorbing cotton, a second connecting rod, and a rust-removing brush, to solve the problem that after long-term use, rust easily forms on the surface of the existing pressure vessel, resulting in an unsightly appearance of the pressure vessel. By combining the above structures, the rust generated on the surface of the pressure vessel can be removed by the rust-absorbing cotton and the rust-removing brush after long-term use of the pressure vessel.

[0004] However, this pressure vessel rust removal device has the following disadvantages:

[0005] (1) When the staff uses the rust removal device, since there may be serious rust inside the pressure vessel, the rust removal device is not convenient for repeatedly removing rust from the inside of the pressure vessel, which reduces the rust removal effect of the rust removal device;

[0006] (2) When the staff uses the rust removal device, since different types of pressure vessels have different sizes, the device is not convenient for rust removal on pressure vessels of different sizes, which reduces the applicability of the rust removal device. Utility Model Content

[0007] 1. Technical issues to be resolved

[0008] The technical problem solved by the utility model is to provide a pressure vessel rust removal device which is highly practical, can be simply operated and has a relatively simple structure, thereby solving the problems raised in the above-mentioned background technology of the inconvenience of repeatedly rusting the inside of the pressure vessel and the inconvenience of rusting pressure vessels of different sizes.

[0009] (II) Technical solution

[0010] To achieve the above objectives, the utility model is implemented through the following technical solutions: a pressure vessel rust removal device, comprising a chassis, a base platform is fixedly connected to the edge of the top of the chassis, a reciprocating assembly is fixedly connected to the top of the chassis, a B servo motor is fixedly connected to the top of the reciprocating assembly, a B transmission rod is splined to the output end of the B servo motor, a support rod is fixedly connected to the top of the B transmission rod, a clamping assembly is fixedly connected to both sides of the support rod, a scraper is fixedly connected to one end of the clamping assembly, a limit tube is sleeved on the surface of the support rod, and the bottom of the limit tube is through-connected to the top of the base platform, the reciprocating assembly comprises an A servo motor fixedly connected to the top of the chassis, an A transmission rod is splined to the output end of the A servo motor, one end of the A transmission rod is fixedly connected to a disc, a fixed rod is fixedly connected to the surface of the disc, a rod is rotatably connected to the surface of the fixed rod, a reciprocating block is rotatably connected to the top of the rod, a B servo motor is fixedly connected to the top of the reciprocating block, and a limit tube is sleeved on the surface of the reciprocating block.

[0011] Optionally, the clamping assembly includes a cylinder fixedly connected to both sides of the support rod, a round rod is sleeved inside the cylinder, a scraper is fixedly connected to one end of the round rod, a limit spring is fixedly connected to the other end of the round rod, and one end of the limit spring is fixedly connected to the support rod.

[0012] Optionally, a battery box is fixedly connected to one side of the base, and a battery is sleeved inside the battery box. Through the design of the battery, the purpose of using the rust removal device without connecting to an external power supply is achieved.

[0013] Optionally, one side of the battery box is connected to a switch, one side of the switch is connected to a servo motor A, and the other side of the switch is connected to a servo motor B. Through the design of the switch, the purpose of being able to start or shut down the rust removal device at any time is achieved.

[0014] Optionally, a rotating shaft is fixedly connected to the surface of the battery box, and a flip cover is rotatably connected to the surface of the rotating shaft. The design of the flip cover can facilitate maintenance personnel to inspect or replace the battery.

[0015] (III) Beneficial effects

[0016] The utility model provides a pressure vessel rust removal device, which has the following beneficial effects:

[0017] 1. The pressure vessel rust removal device, through the setting of the reciprocating component, when the staff uses the rust removal device, they press the switch to energize the A servo motor, the B servo motor and the battery. After the B servo motor is energized, the B transmission rod drives the support rod and the scraper to rotate and remove rust. At the same time, the A transmission rod at the output end of the A servo motor drives the disc to rotate. When the disc rotates, the reciprocating block is reciprocated inside the limit tube through the fixed rod and the long rod, so that the scraper is reciprocated, so that the rust removal device can repeatedly remove rust from the inside of the pressure vessel, thereby achieving the purpose of improving the rust removal effect of the rust removal device.

[0018] 2. The pressure vessel rust removal device, through the setting of the clamping assembly, when the staff uses the rust removal device, they press down the scraper to make the round rod inside the cylinder shrink, and at the same time the limit spring is compressed. The staff puts the rust removal device into the pressure vessel. At this time, the limit spring rebounds and pushes the round rod to extend so that the scraper is in close contact with the inner wall of the container, so that the device can remove rust from the inner walls of pressure vessels of different sizes, thereby achieving the purpose of improving the applicability of the rust removal device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the chassis structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the reciprocating assembly of the utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the clamping assembly of the utility model.

[0023] In the figure: 1. chassis; 2. base; 3. reciprocating assembly; 301. A servo motor; 302. A transmission rod; 303. disc; 304. fixed rod; 305. rod; 306. reciprocating block; 4. support rod; 5. clamping assembly; 501. cylinder; 502. round rod; 503. limit spring; 6. scraper; 7. B servo motor; 8. B transmission rod; 9. battery box; 10. battery; 11. flip cover; 12. limit tube; 13. switch. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figures 1 to 4The utility model provides a technical solution: a pressure vessel rust removal device, comprising a chassis 1, a bottom platform 2 is fixedly connected to the edge of the top of the chassis 1, a reciprocating assembly 3 is fixedly connected to the top of the chassis 1, and through the setting of the reciprocating assembly 3, when the staff uses the rust removal device, they press the switch 13 to energize the A servo motor 301, the B servo motor 7 and the battery 10, and after the B servo motor 7 is energized, the B transmission rod 8 drives the support rod 4 and the scraper 6 to rotate and remove rust, and at the same time, the A transmission rod 302 at the output end of the A servo motor 301 drives the disc 303 to rotate, When the disc 303 rotates, the reciprocating block 306 is reciprocated inside the limiting tube 12 through the fixed rod 304 and the long rod 305, so that the scraper 6 is reciprocated, so that the rust removal device can repeatedly remove rust from the inside of the pressure vessel, thereby achieving the purpose of improving the rust removal effect of the rust removal device. The top of the reciprocating component 3 is fixedly connected to the B servo motor 7, the output end of the B servo motor 7 is splined to the B transmission rod 8, the top of the B transmission rod 8 is fixedly connected to the support rod 4, and the two sides of the support rod 4 are fixedly connected to the clamping component 5. Through the setting of the clamping component 5 When the staff uses the rust removal device, they press down the scraper 6 to shrink the round rod 502 inside the cylinder 501, and at the same time the limit spring 503 is compressed. The staff inserts the rust removal device into the pressure vessel. At this time, the limit spring 503 rebounds and pushes the round rod 502 to extend so that the scraper 6 is close to the inner wall of the container, so that the device can remove rust from the inner wall of pressure vessels of different sizes, achieving the purpose of improving the applicability of the rust removal device. One end of the pressing component 5 is fixedly connected to the scraper 6, and the surface of the support rod 4 is sleeved with the limit tube 12, and the bottom of the limit tube 12 The part is connected to the top of the base 2, and the reciprocating component 3 includes an A servo motor 301 fixedly connected to the top of the chassis 1, the output end of the A servo motor 301 is splined with an A transmission rod 302, one end of the A transmission rod 302 is fixedly connected to a disk 303, the surface of the disk 303 is fixedly connected to a fixed rod 304, the surface of the fixed rod 304 is rotatably connected to a rod 305, the top of the rod 305 is rotatably connected to a reciprocating block 306, the top of the reciprocating block 306 is fixedly connected to a B servo motor 7, and the surface of the reciprocating block 306 is sleeved with a limiting tube 12.

[0026] The clamping assembly 5 includes a cylinder 501 fixedly connected to both sides of the support rod 4, a round rod 502 is sleeved inside the cylinder 501, one end of the round rod 502 is fixedly connected to a scraper 6, the other end of the round rod 502 is fixedly connected to a limit spring 503, and one end of the limit spring 503 is fixedly connected to the support rod 4.

[0027] A battery box 9 is fixedly connected to one side of the base 2, and a battery 10 is sleeved inside the battery box 9. The model of the battery 10 is CGA103450. Through the design of the battery 10, the purpose of using the rust removal device without connecting to an external power supply is achieved.

[0028] One side of the battery box 9 is connected to a switch 13, the model of the switch 13 is LA38-11BN, one side of the switch 13 is connected to a servo motor A 301, and the other side of the switch 13 is connected to a servo motor B 7. Through the design of the switch 13, the purpose of being able to start or shut down the rust removal device at any time is achieved.

[0029] A rotating shaft is fixedly connected to the surface of the battery box 9, and a flip cover 11 is rotatably connected to the surface of the rotating shaft. The design of the flip cover 11 makes it easy for maintenance personnel to inspect or replace the battery 10.

[0030] In the utility model, the working steps of the device are as follows:

[0031] Step 1: When using the rust removal device, the staff presses the switch 13 to energize the A servo motor 301, the B servo motor 7 and the battery 10. After the B servo motor 7 is energized, the B transmission rod 8 drives the support rod 4 and the scraper 6 to rotate and remove rust. At the same time, the A transmission rod 302 at the output end of the A servo motor 301 drives the disc 303 to rotate. When the disc 303 rotates, the reciprocating block 306 reciprocates inside the limiting tube 12 through the fixed rod 304 and the long rod 305, so that the scraper 6 reciprocates.

[0032] The second step: when the staff uses the rust removal device, they press down the scraper 6 to shrink the round rod 502 inside the cylinder 501, and at the same time the limit spring 503 is compressed. The staff puts the rust removal device into the pressure container. At this time, the limit spring 503 rebounds and pushes the round rod 502 out to make the scraper 6 close to the inner wall of the container.

[0033] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;

[0034] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pressure vessel rust removal device, comprising a chassis (1), Features: The bottom platform (2) is fixedly connected to the edge of the top of the chassis (1), the top of the chassis (1) is fixedly connected to a reciprocating assembly (3), the top of the reciprocating assembly (3) is fixedly connected to a B servo motor (7), the output end of the B servo motor (7) is spline-connected to a B transmission rod (8), the top of the B transmission rod (8) is fixedly connected to a support rod (4), both sides of the support rod (4) are fixedly connected to a clamping assembly (5), one end of the clamping assembly (5) is fixedly connected to a scraper (6), the surface of the support rod (4) is sleeved with a limiting tube (12), the bottom of the limiting tube (12) is through-connected to the top of the bottom platform (2), The reciprocating assembly (3) comprises an A servo motor (301) fixedly connected to the top of the chassis (1); the output end of the A servo motor (301) is spline-connected to an A transmission rod (302); one end of the A transmission rod (302) is fixedly connected to a disk (303); the surface of the disk (303) is fixedly connected to a fixed rod (304); the surface of the fixed rod (304) is rotatably connected to a rod (305); the top of the rod (305) is rotatably connected to a reciprocating block (306); the top of the reciprocating block (306) is fixedly connected to a B servo motor (7); and the surface of the reciprocating block (306) is sleeved with a limit tube (12).

2. A pressure vessel rust removal device according to claim 1, Features: The clamping assembly (5) comprises a cylinder (501) fixedly connected to both sides of the support rod (4); a round rod (502) is sleeved inside the cylinder (501); one end of the round rod (502) is fixedly connected to a scraper (6); the other end of the round rod (502) is fixedly connected to a limit spring (503); one end of the limit spring (503) is fixedly connected to the support rod (4).

3. A pressure vessel rust removal device according to claim 1, Features: A battery box (9) is fixedly connected to one side of the base (2), and a battery (10) is sleeved inside the battery box (9).

4. A pressure vessel rust removal device according to claim 3, Features: One side wire of the battery box (9) is connected to a switch (13), one side wire of the switch (13) is connected to an A servo motor (301), and the other side wire of the switch (13) is connected to a B servo motor (7).

5. A pressure vessel rust removal device according to claim 4, Features: A rotating shaft is fixedly connected to the surface of the battery box (9), and a flip cover (11) is rotatably connected to the surface of the rotating shaft.