Molding equipment for aerogel heat insulation pad production
By designing a forming equipment for the production of aerogel thermal insulation pads, the material is extruded using motor-driven extrusion wheels and electric push rods, combined with the limiting function of the transportation component, it solves the difficulty of completely venting gaps and gases by manual operation. The problem is that the fit and production efficiency of thermal insulation materials are improved.
Patent Information
- Application Number
- CN202420904407.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-28
AI Technical Summary
During the production process of aerogel insulation pads, it is difficult to completely discharge gaps and gases in the material through manual operation, resulting in poor thermal insulation effect.
A forming equipment for the production of aerogel thermal insulation pads is designed, including a shaping assembly and a transport assembly. The thermal insulation material is rolled and extruded through a motor-driven extrusion wheel and an electric push rod, and combined with the transport assembly Limit function ensures close fit and no offset of the material.
Effectively discharge gaps and gases in the insulation material, improve the fit of the insulation material, reduce the labor force of the staff, and improve production efficiency and thermal insulation effect.
Smart Images

Figure CN222201654U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aerogel thermal insulation pad production, in particular to a molding device for producing aerogel thermal insulation pads. Background Art
[0002] Aerogel is a flexible thermal insulation material that uses silica aerogel as the main material and is compounded with reinforcing fibers, such as glass fibers and pre-oxidized fibers. Since more than 80% of aerogel is generally air, it has a very good thermal insulation effect and is synthesized through a special process.
[0003] During the production process of aerogel insulation pads, workers are required to manually combine different insulation materials such as aerogel and silicone frames. At the same time, workers are required to discharge the gaps and gases in the materials and level them, and then perform operations such as hot pressing and cutting to complete the production of aerogel insulation pads. However, the gaps and gases cannot be completely discharged and leveled only by the workers manually discharging and leveling the materials. Therefore, a device that can discharge and level the gaps and gases in the materials is needed. Utility Model Content
[0004] The purpose of the present utility model is to provide a molding device for the production of aerogel thermal insulation pads, so as to solve the problem that manual operation by staff may cause gaps and gas inside the thermal insulation pads proposed in the above-mentioned background technology. In order to achieve the above-mentioned purpose, the present utility model provides the following technical solutions: A molding device for the production of aerogel thermal insulation pads, comprising a base and a molding component, the molding component is arranged on the outside of the base, the molding component comprises a fixing frame, the fixing frame is fixedly connected to the outside of the base, a through hole 1 is provided on one side of the fixing frame, a bearing 1 is fixedly connected to the inner wall of the through hole 1, a motor 1 is fixedly connected to one side of the fixing frame, a rotating rod is fixedly connected to the transmission end of the other side of the motor 1, the outer side of the rotating rod is rotatably connected to the inner wall of the bearing 1, the outer side of the rotating rod is fixedly connected to an extrusion wheel, and the top of the fixing frame is opened. A through hole two is provided, the top of the through hole two is fixedly connected with an electric push rod, the pushing end of the bottom of the electric push rod is fixedly connected with a push rod, the push rod passes through the through hole two, and the bottom of the push rod is fixedly connected with a shaping plate. By installing the shaping component, the motor one and the electric push rod can be started to drive the extrusion wheel to rotate, and at the same time, by cooperating with the transport component, the thermal insulation material can be rolled and extruded to prevent the thermal insulation material from being offset. The electric push rod can extrude the thermal insulation material, so that it can effectively discharge and level the gaps and gases between the thermal insulation materials, thereby improving the fit between the thermal insulation materials.
[0005] Further preferably, a power assembly is provided on the top of the base, and the power assembly includes a support frame, the support frame is fixedly connected to one side of the top of the base, the top of the support frame is fixedly connected to motor 2, the transmission end on the back of motor 2 is fixedly connected to a threaded rod, and the front and rear sides of the top of the base are fixedly connected to support plate 1, which can drive the transport assembly to move, reduce the labor of the staff, and increase the work speed.
[0006] Further preferably, a through hole three is opened in the middle of the support plate one, the inner wall of the through hole three is fixedly connected to a bearing two, the inner wall of the bearing two is rotatably connected to the outer side of the threaded rod, connecting rods are fixedly connected to both sides of the middle of the support plate one, and a transport assembly is arranged on the outer side of the threaded rod, which can limit the fixing ring so that the transport assembly can move stably.
[0007] Further preferably, the transport component includes a fixing ring, which is sleeved on the outside of the connecting rod, and a connecting plate is fixedly connected to the outside of the fixing ring, and a connecting block is fixedly connected to the middle of the connecting plate. A threaded hole is provided on the front of the connecting block, which can cooperate with the power component to move and speed up the work efficiency.
[0008] Further preferably, the outer side of the threaded hole is rotatably connected to the outer side of the threaded rod, the top of the connecting plate is fixedly connected to the support plate 2, the top of the support plate 2 is fixedly connected to a limiting block, the middle part of the limiting block is matched with the outer side of the shaping plate, the thermal insulation material can be limited to prevent the thermal insulation material from being offset, and the fit between the thermal insulation materials is improved.
[0009] Further preferably, a support leg is fixedly connected to the bottom of the base, and a fixing rod is fixedly connected to the middle of the support leg, so as to provide stable support for the device.
[0010] Compared with the prior art, the utility model has the following beneficial effects:
[0011] In the utility model, by installing the shaping component, the motor 1 and the electric push rod can be started, which can drive the extrusion wheel to rotate. At the same time, by cooperating with the transportation component, the thermal insulation material can be rolled and extruded to prevent the thermal insulation material from being offset. The electric push rod can extrude the thermal insulation material, so that the gaps and gases between the thermal insulation materials can be effectively discharged and leveled, thereby improving the fit between the thermal insulation materials.
[0012] In the utility model, by installing the transport component, the thermal insulation material can be limited to prevent the thermal insulation material from being offset. At the same time, by cooperating with the power component, the thermal insulation material can be quickly transported, reducing the labor of the staff and improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0014] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model;
[0015] Figure 3 This is a schematic diagram of the cross-sectional structure of the utility model;
[0016] Figure 4 This is a schematic diagram of the three-dimensional structure of the transport component of the utility model;
[0017] Figure 5 This is a three-dimensional enlarged structural diagram of the power component of the utility model;
[0018] Figure 6 It is a schematic diagram of the enlarged cross-section structure of the transport component of the utility model.
[0019] In the figure: 1. base; 2. shaping component; 201. fixing frame; 202. through hole 1; 203. bearing 1; 204. motor 1; 205. rotating rod; 206. extrusion wheel; 207. through hole 2; 208. electric push rod; 209. pushing rod; 210. shaping plate; 3. power component; 301. supporting frame; 302. motor 2; 303. threaded rod; 304. supporting plate 1; 305. through hole 3; 306. bearing 2; 307. connecting rod; 4. transport component; 401. fixing ring; 402. connecting plate; 403. connecting block; 404. threaded hole; 405. supporting plate 2; 406. limiting block; 5. supporting leg; 6. fixing rod. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-Figure 6The utility model provides a technical solution: a molding device for producing aerogel thermal insulation pads, comprising a base 1 and a molding component 2, the molding component 2 is arranged on the outside of the base 1, the molding component 2 comprises a fixing frame 201, the fixing frame 201 is fixedly connected to the outside of the base 1, a through hole 202 is opened on one side of the fixing frame 201, a bearing 203 is fixedly connected to the inner wall of the through hole 202, a motor 204 is fixedly connected to one side of the fixing frame 201, and a bearing 203 is fixedly connected to the inner wall of the through hole 202, a motor 204 is fixedly connected to one side of the fixing frame 201, and a bearing 204 is fixedly connected to the inner wall of the through hole 202. The transmission end is fixedly connected with a rotating rod 205, the outer side of the rotating rod 205 is rotatably connected to the inner wall of the bearing 1 203, the outer side of the rotating rod 205 is fixedly connected with an extrusion wheel 206, a through hole 207 is opened on the top of the fixed frame 201, the top of the through hole 207 is fixedly connected with an electric push rod 208, the pushing end of the bottom of the electric push rod 208 is fixedly connected with a push rod 209, the push rod 209 passes through the through hole 207, and the bottom of the push rod 209 is fixedly connected with a shaping plate 210.
[0022] In this embodiment, Figure 1 , Figure 2 , Figure 4 , Figure 5 and Figure 6 As shown, a power assembly 3 is arranged on the top of the base 1, and the power assembly 3 includes a support frame 301, the support frame 301 is fixedly connected to one side of the top of the base 1, a motor 2 302 is fixedly connected to the top of the support frame 301, a transmission end on the back of the motor 2 302 is fixedly connected to a threaded rod 303, and a support plate 1 304 is fixedly connected to the front and rear sides of the top of the base 1, a through hole 305 is opened in the middle of the support plate 1 304, a bearing 2 306 is fixedly connected to the inner wall of the through hole 305, and the inner wall of the bearing 2 306 is rotatably connected to the outer side of the threaded rod 303, and the two middle sides of the support plate 1 304 are fixedly connected. A connecting rod 307 is fixedly connected to the side, and a transport component 4 is arranged on the outer side of the threaded rod 303, which can start the motor 1 204 and the motor 2 302. Through the cooperation of the threaded rod 303 and the bearing 2 306, the motor 2 302 can drive the threaded rod 303 to rotate. At the same time, through the coordinated rotation of the threaded rod 303 and the connecting block 403, the connecting block 403 and the fixing ring 401, the connecting plate 402, the connecting block 403 and the connecting rod 307 slide in cooperation, so that the rotation of the threaded rod 303 can drive the threaded rod 303, the connecting plate 402 and the connecting block 403 to move backward.
[0023] In this embodiment, Figure 1 , Figure 2 , Figure 4 , Figure 5 and Figure 6As shown, the transport component 4 includes a fixing ring 401, which is sleeved on the outer side of the connecting rod 307, and the outer side of the fixing ring 401 is fixedly connected to a connecting plate 402, and the middle part of the connecting plate 402 is fixedly connected to a connecting block 403, and the front side of the connecting block 403 is provided with a threaded hole 404, and the outer side of the threaded hole 404 is rotatably connected to the outer side of the threaded rod 303, and the top of the connecting plate 402 is fixedly connected to a supporting plate 2 405, and the top of the supporting plate 2 405 is fixedly connected to a limiting block 406, and the middle part of the limiting block 406 is adapted to the outer side of the shaping plate 210, and the bottom The bottom of the seat 1 is fixedly connected with a supporting leg 5, and the middle part of the supporting leg 5 is fixedly connected with a fixing rod 6. Through the coordinated rotation of the threaded rod 303 and the connecting block 403, the coordinated sliding of the connecting block 403, the fixing ring 401, the connecting plate 402, the connecting block 403, and the connecting rod 307, the rotation of the threaded rod 303 can drive the threaded rod 303, the connecting plate 402, and the connecting block 403 to move backward, so that the connecting plate 402 can move the supporting plate 2 405 backward, and the supporting plate 2 405 can move the thermal insulation pad raw material, the aerogel, and the silicone frame backward.
[0024] The use method and advantages of the utility model: The molding equipment for producing aerogel thermal insulation pads, when in use, has the following working process:
[0025] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6As shown, when using the device, the staff can first place the insulation pad raw material, aerogel and silicone frame in sequence inside the limit block 406, and then start the motor 1 204 and the motor 2 302, and through the cooperation of the threaded rod 303 and the bearing 2 306, the motor 2 302 can drive the threaded rod 303 to rotate, and at the same time, through the coordinated rotation of the threaded rod 303 and the connecting block 403, the connecting block 403 and the fixing ring 401, the connecting plate 402, the connecting block 403, and the connecting rod 307 cooperate and slide, so that the rotation of the threaded rod 303 can drive the threaded rod 303, the connecting plate 402 and the connecting block 403 to move backward, so that the connecting plate 402 can move backward with the support plate 2 405, so that the support plate 2 405 can move the insulation pad raw material, the aerogel and silicone frame backward, so that it moves to the fixed frame 20 1, and at the same time, the motor 1 204 can drive the extrusion wheel 206 to rotate through the rotating rod 205, so that the extrusion wheel 206 can roll and extrude the raw material of the thermal insulation pad, the aerogel and the silicone frame by cooperating with the support plate 2 405 and the limit block 406, and then move to the bottom of the shaping plate 210, the motor 2 302 stops working, and then the staff can start the electric push rod 208, and the electric push rod 208 pushes the shaping plate 210 downward through the push rod 209 to extrude the raw material of the thermal insulation pad, the aerogel and the silicone frame, and then start the electric push rod 208 again to reset the shaping plate 210, and then the motor 2 302 continues to work, so that the support plate 2 405 can continue to move backward, so that the staff can take the thermal insulation pad out from the inside of the limit block 406 for the next step.
[0026] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A molding device for producing aerogel thermal insulation pads, comprising a base (1) and a molding component (2), characterized in that: The shaping component (2) is arranged on the outside of the base (1), and the shaping component (2) comprises a fixing frame (201), the fixing frame (201) is fixedly connected to the outside of the base (1), a through hole (202) is opened on one side of the fixing frame (201), a bearing (203) is fixedly connected to the inner wall of the through hole (202), a motor (204) is fixedly connected to one side of the fixing frame (201), a driving end on the other side of the motor (204) is fixedly connected to a rotating rod (205), and the rotating rod (2 The outer side of the rotating rod (205) is rotatably connected to the inner wall of the bearing one (203), the outer side of the rotating rod (205) is fixedly connected to the extrusion wheel (206), the top of the fixed frame (201) is provided with a through hole two (207), the top of the through hole two (207) is fixedly connected to an electric push rod (208), the pushing end of the bottom of the electric push rod (208) is fixedly connected to a push rod (209), the push rod (209) passes through the through hole two (207), and the bottom of the push rod (209) is fixedly connected to a shaping plate (210).
2. The molding equipment for producing aerogel thermal insulation pads according to claim 1, characterized in that: A power assembly (3) is arranged on the top of the base (1), and the power assembly (3) comprises a support frame (301), the support frame (301) is fixedly connected to one side of the top of the base (1), the top of the support frame (301) is fixedly connected to a second motor (302), the transmission end on the back of the second motor (302) is fixedly connected to a threaded rod (303), and the front and rear sides of the top of the base (1) are fixedly connected to a first support plate (304).
3. The molding equipment for producing aerogel thermal insulation pads according to claim 2, characterized in that: A through hole three (305) is provided in the middle of the support plate one (304), a bearing two (306) is fixedly connected to the inner wall of the through hole three (305), the inner wall of the bearing two (306) is rotatably connected to the outer side of the threaded rod (303), connecting rods (307) are fixedly connected to both sides of the middle of the support plate one (304), and a transport component (4) is provided on the outer side of the threaded rod (303).
4. The molding equipment for producing aerogel thermal insulation pads according to claim 3, characterized in that: The transport assembly (4) comprises a fixing ring (401), the fixing ring (401) being sleeved on the outer side of the connecting rod (307), a connecting plate (402) being fixedly connected to the outer side of the fixing ring (401), a connecting block (403) being fixedly connected to the middle of the connecting plate (402), and a threaded hole (404) being provided on the front side of the connecting block (403).
5. The molding equipment for producing aerogel thermal insulation pads according to claim 4, characterized in that: The outer side of the threaded hole (404) is rotatably connected to the outer side of the threaded rod (303); the top of the connecting plate (402) is fixedly connected to a second support plate (405); the top of the second support plate (405) is fixedly connected to a limiting block (406); the middle part of the limiting block (406) is adapted to the outer side of the shaping plate (210).
6. The molding equipment for producing aerogel thermal insulation pads according to claim 5, characterized in that: The bottom of the base (1) is fixedly connected to a support leg (5), and the middle of the support leg (5) is fixedly connected to a fixing rod (6).
