Organic silicon sealant filling and packaging machine

By using a driving mechanism to drive the reciprocating movement and stirring device of the piston in the silicone sealant filling device, combined with air pressure monitoring and control, the problem of unsatisfactory flow of the sealant is solved, the filling efficiency and flowability are improved, and the device is improved effect of use.

CN222202985UActive Publication Date: 2024-12-20NINGBO UNIVERSITY OF TECHNOLOGY
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Patent Information

Application Number
CN202421036634.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2024-12-20
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The existing silicone sealant filling device relies on gravity to flow out, resulting in unsatisfactory flow effect, especially when the total amount of sealant decreases, which affects the filling efficiency.

Method used

The drive mechanism drives the piston to reciprocate in the cylinder, and the air flow passes through the one-way air valve, intake pipe and exhaust port into the filling can, increasing the internal air pressure, allowing the sealant to be discharged quickly, and ensuring fluidity through the mixing rod and stirring sheet. Use a pressure sensor and controller to adjust the air pressure.

Benefits of technology

The filling efficiency of sealant is improved, the fluidity of sealant is ensured, and the pressure is avoided by real-time monitoring and adjustment of air pressure, which improves the effectiveness of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an organic silicon sealant filling and packaging machine which comprises a support, a filling tank is fixed to the top of the inner side of the support, a shell and an air cylinder are fixed to the top of the filling tank, the air cylinder is located in the shell, an air inlet pipe is fixed to one side of the air cylinder and located in the shell, and a one-way air valve is fixed to the interior of the air inlet pipe. A piston is slidably connected into the air cylinder, a driving mechanism used for driving the piston to reciprocate is arranged at the top of the air cylinder and located in the shell, and the air cylinder is connected with the filling tank through an exhaust port. According to the organic silicon sealant filling and packaging machine provided by the utility model, the piston is driven by the driving mechanism to do reciprocating motion in the air cylinder, and airflow enters the filling tank through the one-way air valve, the air inlet pipe and the exhaust port, so that the air pressure in the filling tank is increased; and therefore, the organic silicon sealant in the filling tank can be quickly discharged from the discharging pipe and the first electromagnetic valve, and the filling efficiency can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sealant filling, in particular to an organosilicon sealant filling and packaging machine. Background Art

[0002] At present, sealant refers to a sealing material that deforms with the shape of the sealing surface, is not easy to flow, and has a certain degree of adhesion. Silicone sealant is a polymer material, mainly used for sealing applications in various industrial and construction fields. It is made of silane-based polymerization and has good flexibility, corrosion resistance, high temperature stability and electrical properties. Silicone sealant exhibits excellent performance in bonding, waterproofing, moisture-proofing, high temperature resistance and corrosion resistance. The sealant needs to be filled during the production process.

[0003] For example, an automatic filling and packaging machine for sealant with publication number CN211619921U includes a filling tank and a discharge pipe, the discharge pipe is connected to the middle part of the lower end of the filling tank, and the discharge pipe is connected to the inside of the filling tank, a solenoid valve is fixedly installed in the middle part of the discharge pipe, a first stirring rod is rotatably installed laterally inside the discharge pipe at the upper end of the solenoid valve, and a second stirring rod is rotatably installed laterally inside the discharge pipe at the lower end of the solenoid valve, the first stirring rod is transmission-connected to a first motor fixed to the surface of the discharge pipe at the upper end of the solenoid valve, and the second stirring rod is transmission-connected to the surface of the discharge pipe at the lower end of the solenoid valve, the first stirring rod and the second stirring rod are respectively fixed to the upper and lower ends of the solenoid valve in the discharge pipe, and both can be driven to rotate, so that the first stirring rod and the second stirring rod can be rotated at the same time when the solenoid valve is opened to start filling, thereby avoiding blockage of the upper and lower ends of the solenoid valve inside the discharge pipe and ensuring smooth filling.

[0004] Based on the above, it can be seen that the following technical problems exist in the prior art: Since silicone sealant has a certain viscosity, it may encounter certain resistance during the outflow process, and its flow effect is not very ideal. The existing device usually only relies on the effect of gravity to make the sealant flow out of the discharge pipe. When the total amount of sealant inside the filling tank decreases, the outflow speed of the sealant will also slow down, which may have a negative impact on the filling efficiency. In order to solve the problems existing in the prior art, the present application proposes a silicone sealant filling and packaging machine. Utility Model Content

[0005] Based on this, it is necessary to provide a silicone sealant filling and packaging machine to address the above technical problems. The driving mechanism drives the piston to reciprocate inside the cylinder, and the air flow enters the interior of the filling tank through the one-way air valve, the air inlet pipe and the exhaust port, so that the air pressure inside the filling tank increases, and the silicone sealant inside the filling tank is quickly discharged from the discharge pipe and the first solenoid valve, which is beneficial to improving the filling efficiency.

[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0007] A silicone sealant filling and packaging machine specifically comprises: a bracket, a filling tank is fixed to the top of the inner side of the bracket, a discharge pipe is fixed to the bottom of the filling tank, a first solenoid valve is fixed to the bottom of the discharge pipe, a feed pipe is fixed to the top of the filling tank, a second solenoid valve is arranged on the feed pipe, a shell and a cylinder are fixed to the top of the filling tank, the cylinder is located inside the shell, an air intake pipe is fixed to one side of the cylinder and located inside the shell, a one-way air valve is fixed inside the air intake pipe, a piston is slidably connected to the inside of the cylinder, a driving mechanism for driving the piston to reciprocate is arranged on the top of the cylinder, the driving mechanism is located inside the shell, and the cylinder and the filling tank are connected through an exhaust port.

[0008] As a preferred embodiment of the silicone sealant filling and packaging machine provided by the utility model, the driving mechanism includes a fixing frame fixed to the top of the cylinder, a second driving motor is fixed to one side of the fixing frame, a driving rod is fixed to the output end of the second driving motor, an end of the driving rod away from the output end of the second driving motor is rotatably connected to a push-pull rod, and an end of the push-pull rod away from the driving rod is rotatably connected to the top of the piston.

[0009] As a preferred embodiment of the organic silicone sealant filling and packaging machine provided by the utility model, an air inlet is fixed at one end of the air inlet pipe, and a non-woven filter plate is fixed on the top of the air inlet.

[0010] As a preferred embodiment of the silicone sealant filling and packaging machine provided by the utility model, an air pressure sensor is fixed on the top of the filling tank, and a controller is fixed inside the shell, and the controller is electrically connected to the first solenoid valve, the second drive motor and the air pressure sensor respectively.

[0011] As a preferred embodiment of the silicone sealant filling and packaging machine provided by the utility model, a first drive motor is fixed to the top of the filling tank, a stirring rod is rotatably connected inside the filling tank, stirring blades are fixed on both sides of the stirring rod, and one end of the stirring rod is fixed to the first drive motor.

[0012] As a preferred embodiment of the organic silicon sealant filling and packaging machine provided by the utility model, an observation window is fixed on one side of the filling tank.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. The driving mechanism drives the piston to reciprocate inside the cylinder, and the air flow enters the filling tank through the one-way air valve, the air inlet pipe and the exhaust port, so that the air pressure inside the filling tank increases, and then the silicone sealant inside the filling tank is quickly discharged from the discharge pipe and the first solenoid valve, which is beneficial to improve the filling efficiency.

[0015] 2. The first driving motor is used to rotate the stirring rod and the stirring blade to stir the organic silicon sealant inside the filling tank, thereby ensuring the fluidity of the sealant inside the filling tank.

[0016] 3. The air pressure sensor is used to monitor the air pressure inside the filling tank, and the air pressure data inside the filling tank is fed back to the controller in real time. The controller controls the size of the internal pressure of the filling tank by controlling the start and stop of the second drive motor to avoid the pressure inside the filling tank being too high or too low, thereby improving the use effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the scheme in the utility model, a brief introduction is given below to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the structure inside the filling tank of the utility model;

[0020] Figure 3 It is a schematic diagram of the structure inside the shell of the utility model;

[0021] Figure 4 It is a schematic diagram of the structure inside the cylinder of the utility model.

[0022] The markings in the figure are as follows:

[0023] 1. Bracket; 2. Discharge pipe; 3. First solenoid valve; 4. Filling tank; 5. Shell; 6. Exhaust port; 7. Air pressure sensor; 8. First drive motor; 9. Feed pipe; 10. Second solenoid valve; 11. Observation window; 12. Stirring rod; 13. Stirring blade; 14. Piston; 15. Cylinder; 16. Inlet pipe; 17. Non-woven filter plate; 18. Inlet port; 19. One-way air valve; 20. Push-pull rod; 21. Drive rod; 22. Second drive motor; 23. Fixed bracket; 24. Controller. DETAILED DESCRIPTION

[0024] Not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.

[0025] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings.

[0026] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.

[0027] Example 1

[0028] Please refer to Figure 1-4 ,

[0029] It comprises a bracket 1, a filling tank 4 is fixed to the top of the inner side of the bracket 1, a discharge pipe 2 is fixed to the bottom of the filling tank 4, a first solenoid valve 3 is fixed to the bottom of the discharge pipe 2, a feed pipe 9 is fixed to the top of the filling tank 4, a second solenoid valve 10 is arranged on the feed pipe 9, after adding silicone sealant to the inside of the filling tank 4 through the feed pipe 9, the feed pipe 9 is closed through the second solenoid valve 10, so as to isolate the air inside the filling tank 4 from the outside;

[0030] A shell 5 and a cylinder 15 are fixed on the top of the filling tank 4. The cylinder 15 is located inside the shell 5. The shell 5 is used to protect the internal structure and isolate the noise generated by the internal parts. An air inlet pipe 16 is fixed on one side of the cylinder 15 and located inside the shell 5. A one-way air valve 19 is fixed inside the air inlet pipe 16. Only air is allowed to enter the cylinder 15 through the one-way air valve 19. The piston 14 is slidably connected inside the cylinder 15. A driving mechanism for driving the piston 14 to reciprocate is provided on the top of the cylinder 15. The driving mechanism is located inside the shell 5. The cylinder 15 and the filling tank 4 are connected through the exhaust port 6. Specifically, when filling, the piston 14 is driven to reciprocate inside the cylinder 15 by the driving mechanism. The airflow passes through the one-way air valve 19, the air inlet pipe 16 and the exhaust port 6 and enters the filling tank 4, so that the air pressure inside the filling tank 4 increases, and then the silicone sealant inside the filling tank 4 is quickly discharged from the discharge pipe 2 and the first solenoid valve 3, which is conducive to improving the filling efficiency.

[0031] The driving mechanism includes a fixing frame 23 fixed on the top of the cylinder 15, the fixing frame 23 is used to fix the second driving motor 22, the second driving motor 22 is fixed on one side of the fixing frame 23, the output end of the second driving motor 22 is fixed with a driving rod 21, the end of the driving rod 21 away from the output end of the second driving motor 22 is rotatably connected to a push-pull rod 20, and the end of the push-pull rod 20 away from the driving rod 21 is rotatably connected to the top of the piston 14. Specifically, the driving rod 21 is driven to rotate by the second driving motor 22, and when the driving rod 21 rotates, it drives the piston 14 to reciprocate inside the cylinder 15 through the push-pull rod 20;

[0032] An air inlet 18 is fixed at one end of the air inlet pipe 16, and a non-woven filter plate 17 is fixed at the top of the air inlet 18. The non-woven filter plate 17 is used to filter dust in the air entering the air inlet pipe 16, so as to prevent the organic silicon sealant in the filling tank 4 from being contaminated and reduce the impact on the quality of the organic silicon sealant during filling;

[0033] A pressure sensor 7 is fixed on the top of the filling tank 4, and a controller 24 is fixed inside the shell 5. The controller 24 is electrically connected to the first solenoid valve 3, the second drive motor 22 and the pressure sensor 7 respectively. The pressure sensor 7 is used to monitor the air pressure inside the filling tank 4, and the air pressure data inside the filling tank 4 is fed back to the controller 24 in real time. The controller 24 controls the size of the internal pressure of the filling tank 4 by controlling the start and stop of the second drive motor 22, thereby avoiding the pressure inside the filling tank 4 being too high or too low, thereby improving the use effect of the device.

[0034] Example 2

[0035] The organic silicon sealant filling and packaging machine provided in Example 1 is further optimized. Specifically, Figure 2 As shown,

[0036] A first driving motor 8 is fixed on the top of the filling tank 4, and a stirring rod 12 is rotatably connected inside the filling tank 4. Stirring blades 13 are fixed on both sides of the stirring rod 12. One end of the stirring rod 12 is fixed to the first driving motor 8. Specifically, the stirring rod 12 and the stirring blade 13 are driven to rotate by the rotation of the first driving motor 8 to stir the silicone sealant inside the filling tank 4, thereby ensuring the fluidity of the sealant inside the filling tank 4.

[0037] An observation window 11 is fixed on one side of the filling tank 4 . The material of the observation window 11 is transparent acrylic or glass, which is convenient for the staff to observe the remaining amount of the silicone sealant inside the filling tank 4 .

[0038] The use process of the organic silicon sealant filling and packaging machine provided by the utility model is as follows:

[0039] Technical principle: During filling, the second drive motor 22 drives the drive rod 21 to rotate. When the drive rod 21 rotates, the push-pull rod 20 drives the piston 14 to reciprocate inside the cylinder 15. The airflow passes through the one-way valve 19, the air inlet pipe 16 and the exhaust port 6 to enter the filling tank 4, so that the air pressure inside the filling tank 4 increases, and then the silicone sealant inside the filling tank 4 is quickly discharged from the discharge pipe 2 and the first solenoid valve 3. The air pressure sensor 7 is used to monitor the air pressure inside the filling tank 4, and the air pressure data inside the filling tank 4 is fed back to the controller 24 in real time. The controller 24 controls the size of the internal pressure of the filling tank 4 by controlling the start and stop of the second drive motor 22, so as to avoid the pressure inside the filling tank 4 being too high or too low, and improve the use effect of the device. The first drive motor 8 rotates to drive the stirring rod 12 and the stirring blade 13 to rotate, so as to stir the silicone sealant inside the filling tank 4, thereby ensuring the fluidity of the sealant inside the filling tank 4.

[0040] Obviously, the embodiments described above are only some embodiments of the utility model, rather than all embodiments. The preferred embodiments of the utility model are given in the accompanying drawings, but they do not limit the patent scope of the utility model. The utility model can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the utility model more thorough and comprehensive. Although the utility model is described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions recorded in the aforementioned specific implementation methods, or to replace some of the technical features therein with equivalents. Any equivalent structure made using the contents of the utility model specification and the accompanying drawings, directly or indirectly used in other related technical fields, is also within the scope of patent protection of the utility model.

Claims

1. A silicone sealant filling and packaging machine, It is characterized in that It comprises a bracket (1), a filling tank (4) is fixed to the top of the inner side of the bracket (1), a discharge pipe (2) is fixed to the bottom of the filling tank (4), a first solenoid valve (3) is fixed to the bottom of the discharge pipe (2), a feed pipe (9) is fixed to the top of the filling tank (4), and a second solenoid valve (10) is arranged on the feed pipe (9); A shell (5) and a cylinder (15) are fixed on the top of the filling tank (4); the cylinder (15) is located inside the shell (5); an air intake pipe (16) is fixed on one side of the cylinder (15) and located inside the shell (5); a one-way air valve (19) is fixed inside the air intake pipe (16); a piston (14) is slidably connected inside the cylinder (15); a driving mechanism for driving the piston (14) to reciprocate is provided on the top of the cylinder (15); the driving mechanism is located inside the shell (5); and the cylinder (15) and the filling tank (4) are connected via an exhaust port (6).

2. The organic silicon sealant filling and packaging machine according to claim 1, It is characterized in that The driving mechanism comprises a fixing frame (23) fixed to the top of the cylinder (15), a second driving motor (22) being fixed to one side of the fixing frame (23), a driving rod (21) being fixed to the output end of the second driving motor (22), an end of the driving rod (21) away from the output end of the second driving motor (22) being rotatably connected to a push-pull rod (20), and an end of the push-pull rod (20) away from the driving rod (21) being rotatably connected to the top of the piston (14).

3. The organic silicon sealant filling and packaging machine according to claim 2, It is characterized in that An air inlet (18) is fixed at one end of the air inlet pipe (16), and a non-woven filter plate (17) is fixed at the top of the air inlet (18).

4. The organic silicon sealant filling and packaging machine according to claim 3, It is characterized in that A pressure sensor (7) is fixed on the top of the filling tank (4), and a controller (24) is fixed inside the housing (5). The controller (24) is electrically connected to the first solenoid valve (3), the second drive motor (22) and the pressure sensor (7), respectively.

5. The organic silicon sealant filling and packaging machine according to claim 1, It is characterized in that A first drive motor (8) is fixed on the top of the filling tank (4), a stirring rod (12) is rotatably connected inside the filling tank (4), stirring blades (13) are fixed on both sides of the stirring rod (12), and one end of the stirring rod (12) is fixed to the first drive motor (8).

6. The organic silicon sealant filling and packaging machine according to claim 1, It is characterized in that An observation window (11) is fixed on one side of the filling tank (4).

Citation Information

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