Warp-knitted fabric post-treatment integrated production line

Abstract

The utility model discloses a warp knitting fabric post-processing integrated production line relates to fabric post-processing technical field, including washing subassembly, drying subassembly and leveling subassembly, the side edge of washing subassembly is equipped with the drying subassembly, and the one side of drying subassembly far away from washing subassembly is equipped with the leveling subassembly, a rolling assembly is arranged on the side, away from the drying assembly, of the leveling assembly, the washing assembly comprises a first washing pool and a second washing pool, and the second washing pool is arranged in the center of the first washing pool and the drying assembly. Wherein the warp knitting fabric enters the washing assembly to be washed, and in the washing process, a water source in a second washing pool is conveyed into a first filter box through a second filter box after being washed, so that the water source is filtered, and secondary utilization of the water source is completed; and meanwhile, the leveling assembly is used for leveling the dried warp knitting fabric, so that the warp knitting fabric is conveniently rolled.

Description

Technical Field

[0001] The utility model relates to the technical field of fabric post-processing, in particular to an integrated production line for warp knitted fabric post-processing. Background Art

[0002] Fabric post-treatment is a series of processing processes carried out on textiles after weaving or knitting in order to improve their appearance, feel, performance or give them special functions. The purpose of fabric post-treatment is to make textiles more stable in size and shape, improve the appearance, such as increasing gloss and whiteness, enhancing or weakening the surface fluff of textiles, as well as improving the durability of textiles and giving them special properties. However, due to the nature of warp knitted fabrics, when wrinkles occur, the wrinkles cannot be eliminated quickly, so that when the fabric is rolled up, the wrinkles are rolled up. Therefore, an integrated production line for warp knitted fabric post-treatment is required.

[0003] The application number retrieved is: CN201610067412.6, a textile post-processing machine, which makes the textile fabric smooth and beautiful, and will not be deformed during the cutting and sewing process, thereby improving the quality of the fabric.

[0004] However, the existing fabric post-processing equipment still has certain defects in actual use: when post-processing warp knitted fabrics, the fabrics need to be cleaned, and a large amount of water is required for cleaning. At the same time, when wrinkles occur in the warp knitted fabrics during the processing, due to the nature of the fabric, the wrinkles cannot be quickly eliminated. For this reason, we propose an integrated production line for post-processing of warp knitted fabrics. Utility Model Content

[0005] In order to make up for the above deficiencies, the utility model provides an integrated production line for post-processing of warp knitted fabrics, which aims to improve the problem that when post-processing warp knitted fabrics, the fabrics need to be cleaned, and a large amount of water is needed for cleaning. At the same time, when wrinkles occur in the warp knitted fabrics during the processing, the wrinkles cannot be quickly eliminated due to the nature of the fabric.

[0006] The utility model realizes an integrated production line for post-processing of warp knitted fabrics through the following technical scheme, including a washing component, a drying component and a leveling component, the side of the washing component is installed with a drying component, and the side of the drying component away from the washing component is provided with a leveling component, and the side of the leveling component away from the drying component is provided with a winding component, and the washing component includes a first washing tank and a second washing tank, and the second washing tank is provided at the center of the first washing tank and the drying component.

[0007] Furthermore, the washing component also includes a first filtered water tank, an outlet pipe, a water pump, a cleaning liquid injection tank and a water inlet pipe, and the outlet pipe is installed above the first filtered water tank, and a water pump is provided on the side of the first filtered water tank away from the second washing tank, and a cleaning liquid injection tank is installed at the center of the water pump and the first washing tank, and a water inlet pipe is provided on the side of the water pump away from the cleaning liquid injection tank.

[0008] Furthermore, the washing component also includes a first conveying shaft, a second conveying shaft, a third conveying shaft and a second filtered water tank, and the second conveying shaft is arranged on the right side of the first conveying shaft, and the third conveying shaft is arranged on the side of the second conveying shaft away from the first conveying shaft, and the second filtered water tank is arranged on the left side of the second washing tank.

[0009] Furthermore, the leveling assembly includes a supporting base, a fixed bracket, an adjusting bracket, a clamping plate, a driving motor and a leveling roller, and a fixed bracket is provided on the side of the supporting base away from the winding assembly, and an adjusting bracket is installed above the fixed bracket by bolts, and a clamping plate is installed above the adjusting bracket, and a driving motor is installed above the supporting base, and the output shaft of the driving motor is connected to the leveling roller.

[0010] Furthermore, the drying component includes a first tightening shaft, an exhaust fan, a heating wire, a supporting roller, a second tightening roller and a third tightening roller, and the exhaust fan is provided on the side of the first tightening shaft away from the washing component, and a heating wire is provided below the exhaust fan, and supporting rollers are installed on both sides of the inner wall of the drying component, and a second tightening roller is provided on the side of the supporting roller away from the first tightening roller, and a third tightening roller is provided on the side of the second tightening roller away from the first tightening roller.

[0011] Furthermore, the winding assembly includes a mounting bracket, a driving disc and a winding roller, and the driving disc is installed above the mounting bracket, and the winding roller is installed at the center of the two groups of driving discs.

[0012] The utility model provides an integrated production line for post-processing of warp knitted fabrics, which has the following beneficial effects:

[0013] When washing the warp knitted fabric, the water source in the second washing tank is extracted by the second filter water tank after use. After extraction, the water source is initially filtered by the second filter water tank and then brought into the first filter water tank for filtration, so that the water source is brought into the first washing tank by the first filter water tank, thereby completing the reuse of the water source. At this time, after the drying component completes the drying of the warp knitted fabric, the leveling component drives the clamping plate to clamp the warp knitted fabric by adjusting the bracket, and drives the clamping plate by adjusting the bracket, so that the clamping plate drives the warp knitted fabric to be tightened. At this time, when the warp knitted fabric is driven to be rolled up by the winding component, the leveling component drives the warp knitted fabric to move, and the specific contents are as follows:

[0014] A drying component is installed on the side of the washing component, and a leveling component is provided on the side of the drying component away from the washing component, and a winding component is provided on the side of the leveling component away from the drying component, and the washing component includes a first washing tank and a second washing tank, and the second washing tank is provided at the center of the first washing tank and the drying component, the washing component also includes a first filtered water tank, an outlet pipe, a water pump, a cleaning liquid injection tank and a water inlet pipe, and the outlet pipe is installed above the first filtered water tank, and a water pump is provided on the side of the first filtered water tank away from the second washing tank, and a cleaning liquid injection tank is installed at the center of the water pump and the first washing tank, and the water inlet pipe is provided on the side of the water pump away from the cleaning liquid injection tank The washing component also includes a first conveying shaft, a second conveying shaft, a third conveying shaft and a second filtered water tank, and the second conveying shaft is arranged on the right side of the first conveying shaft, and the third conveying shaft is arranged on the side of the second conveying shaft away from the first conveying shaft, and the second filtered water tank is arranged on the left side of the second washing tank, and the leveling component includes a supporting base, a fixed bracket, an adjusting bracket, a clamping plate, a driving motor and a leveling roller, and a fixed bracket is arranged on the side of the supporting base away from the winding assembly, and an adjusting bracket is installed above the fixed bracket by bolts, and a clamping plate is installed above the adjusting bracket, and a driving motor is installed above the supporting base, and the output shaft of the driving motor is connected to the leveling roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of an integrated production line for post-processing of warp knitted fabrics according to the utility model;

[0016] Figure 2 This is a structural schematic diagram of a washing component of an integrated production line for post-processing of warp knitted fabrics according to the utility model;

[0017] Figure 3 This is a structural schematic diagram of a flattening component of a warp knitted fabric post-processing integrated production line according to the utility model;

[0018] Figure 4The utility model is a structural schematic diagram of a drying component of an integrated production line for post-processing of warp knitted fabrics.

[0019] In the figure: 1. Washing assembly; 2. Drying assembly; 3. Leveling assembly; 4. Winding assembly; 5. Mounting bracket; 6. Driving disc; 7. Winding roller; 8. First washing tank; 9. Second washing tank; 10. First filtered water tank; 11. Water outlet pipe; 12. Water pump; 13. Cleaning liquid injection box; 14. Water inlet pipe; 15. First conveying shaft; 16. Second conveying shaft; 17. Third conveying shaft; 18. Second filtered water tank; 19. Support base; 20. Fixed bracket; 21. Adjusting bracket; 22. Clamping plate; 23. Driving motor; 24. Leveling roller; 25. First tightening shaft; 26. Exhaust fan; 27. Heating wire; 28. Support roller; 29. ​​Second tightening roller; 30. Third tightening roller. DETAILED DESCRIPTION

[0020] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0021] like Figure 1 - Figure 4 As shown, a warp knitted fabric post-processing integrated production line includes a washing component 1, a drying component 2 and a flattening component 3, the drying component 2 is installed on the side of the washing component 1, and the flattening component 3 is arranged on the side of the flattening component 3 away from the drying component 2, and the washing component 1 includes a first washing tank 8 and a second washing tank 9, and the second washing tank 9 is arranged at the center of the first washing tank 8 and the drying component 2, wherein the warp knitted fabric enters the washing component 1 for cleaning after the knitting is completed, and the warp knitted fabric will enter the first washing tank 8, and after the preliminary washing is completed in the first washing tank 8, the warp knitted fabric enters the second washing tank 9 for cleaning, and after the washing of the warp knitted fabric is completed in the washing component 1, the warp knitted fabric is transported into the drying component 2, and the drying component 2 completes the evaporation of the water inside the warp knitted fabric entering the interior, and after the drying of the warp knitted fabric is completed, the warp knitted fabric is transported outward and contacts with the flattening component 3, and the fabric contacts the flattening component 3 at this time, thereby completing the flattening of the warp knitted fabric. After the flattening is completed, the winding component 4 winds up the warp knitted fabric.

[0022] The washing component 1 also includes a first filtered water tank 10, a water outlet pipe 11, a water pump 12, a cleaning liquid injection tank 13 and a water inlet pipe 14, and the water outlet pipe 11 is installed above the first filtered water tank 10, and the water pump 12 is arranged on the side of the first filtered water tank 10 away from the second washing tank 9, and the cleaning liquid injection tank 13 is installed at the center of the water pump 12 and the first washing tank 8, and the water inlet pipe 14 is arranged on the side of the water pump 12 away from the cleaning liquid injection tank 13, the washing component 1 also includes a first conveying shaft 15, a second conveying shaft 16, a third conveying shaft 17 and a second filtered water tank 18, and the second conveying shaft 16 is arranged on the right side of the first conveying shaft 15, and the third conveying shaft 17 is arranged on the side of the second conveying shaft 16 away from the first conveying shaft 15, and the second filtered water tank 18 is arranged on the left side of the second washing tank 9. At this time, the first filter provided in the first washing tank 8 of the washing component 1 The water tank 10 and the water pump 12 transport the water source brought in by the water inlet pipe 14 to the first filtered water tank 10. After the transport is completed, the cleaning liquid injection box 13 injects the cleaning liquid into the outlet pipe 11 after the filtration, so that when the outlet pipe 11 brings the water pipe into the first washing tank 8, the cleaning liquid can also be brought into the first washing tank 8. At this time, after the warp knitted fabric is cleaned in the first washing tank 8, the warp knitted fabric is transported into the second washing tank 9 through the second conveying shaft 16. At this time, the water source that has been cleaned in the second washing tank 9 will be cleaned by the second filtered water tank 18. After the cleaning is completed, the second filtered water tank 18 will be drawn out. After filtering, the filtered water source will be re-injected into the first filtered water tank 10, and then this water source and the cleaning liquid will be injected into the first washing tank 8, thereby completing the recycling of the water source.

[0023] The leveling assembly 3 includes a supporting base 19, a fixed bracket 20, an adjusting bracket 21, a clamping plate 22, a driving motor 23 and a leveling roller 24, and a fixed bracket 20 is arranged on the side of the supporting base 19 away from the winding assembly 4, and an adjusting bracket 21 is installed above the fixed bracket 20 by bolts, and a clamping plate 22 is installed above the adjusting bracket 21, and a driving motor 23 is installed above the supporting base 19, and the output shaft of the driving motor 23 is connected to the leveling roller 24, and when the warp knitted fabric is dried, at this time, when the warp knitted fabric is removed from the drying When the component 2 is conveyed out, the adjusting bracket 21 drives the clamping plate to clamp the warp knitted fabric on both sides. After the clamping is completed, the adjusting bracket 21 moves backward to complete the clamping of the warp knitted fabric. When the clamped warp knitted fabric moves, the roller in contact with the warp knitted fabric inside the clamping plate 22 assists the movement of the warp knitted fabric. Therefore, the warp knitted fabric is affected by the clamping plate 22, so that the tension direction of the warp knitted fabric is limited, thereby completing the tightening of the warp knitted fabric and preventing the wrinkles on the fabric from being rolled up into the winding component 4.

[0024] The drying component 2 includes a first tightening shaft 25, an exhaust fan 26, a heating wire 27, a support roller 28, a second tightening roller 29 and a third tightening roller 30, and the exhaust fan 26 is arranged on the side of the first tightening shaft 25 away from the washing component 1, and the heating wire 27 is arranged below the exhaust fan 26, and the support rollers 28 are installed on both sides of the inner wall of the drying component 2, and the second tightening roller 29 is arranged on the side of the support roller 28 away from the first tightening roller, and the third tightening roller 30 is arranged on the side of the second tightening roller 29 away from the first tightening roller. At this time, the drying component 2 Component 2 brings the warp knitted fabric into the drying component 2 through the first tightening shaft 25. At this time, the warp knitted fabric is staggered on the supporting roller 28, so that the warp knitted fabric is unfolded in the drying component 2. At this time, the heating wire 27 heats the space inside the drying component 2, thereby completing the evaporation of the warp knitted fabric. At this time, the water vapor in the drying component 2 is brought out by the exhaust fan 26, and the second tightening roller 29 and the third tightening roller 30 bring the warp knitted fabric out, thereby completing the fixation of the warp knitted fabric and conveying the warp knitted fabric out of the drying component 2.

[0025] The winding assembly 4 includes a mounting bracket 5, a driving disk 6 and a winding roller 7, and a driving disk 6 is installed above the mounting bracket 5, and a winding roller 7 is installed at the center of the two sets of driving disks 6. At this time, the warp knitted fabric is wound up by the winding assembly 4, and the winding roller 7 is driven by the belt inside the driving disk 6 to rotate, so that the winding roller 7 is driven to rotate. After the rotation, the warp knitted fabric is continuously wound up.

[0026] In summary, the utility model uses the washing component 1, the drying component 2 and the leveling component 3. The warp knitted fabric is transported into the first washing tank 8 through the first conveying shaft 15. At this time, the water pump 12 transports the water source in the water inlet pipe 14 into the first filter water tank 10. After the water source is filtered, the water source drives the cleaning liquid in the cleaning liquid injection box 13 to be input into the first washing tank 8. At this time, the warp knitted fabric is cleaned in the first washing tank 8. After the cleaning is completed, the warp knitted fabric is transported into the second washing tank 9 through the second conveying shaft 16. At this time, the warp knitted fabric is cleaned in the second washing tank 9. At this time, the continuously used water source is extracted by the second filter water tank 18 and injected into the first filter water tank 10, thereby completing the recycling of the water source. The warp knitted fabric is transported into the drying component 2 through the third conveying shaft 17. The warp knitted fabric is tightened with the first tightening shaft 25. After the cleaning is completed After tightening, the first tightening shaft 25 rotates continuously, driving the warp knitted fabric to move. At this time, the warp knitted fabric is unfolded by the supporting roller 28. After the unfolding of the warp knitted fabric, the heating wire 27 heats the air inside the drying component 2 when it moves inside the drying component 2, so that the hot air comes into contact with the warp knitted fabric, thereby completing the evaporation of moisture in the warp knitted fabric, and the evaporated water vapor is extracted by the exhaust fan 26. After the drying of the warp knitted fabric is completed, the leveling component 3 drives the tightening roller to tighten the warp knitted fabric through the driving motor 23, and at the same time, the adjusting bracket 21 drives the clamping plate and the warp knitted fabric to clamp. After the clamping is completed, the warp knitted fabric is tightened by adjusting the bracket 21 to retreat, thereby smoothing the wrinkles on the warp knitted fabric. After smoothing, the warp knitted fabric is driven by the leveling roller 24 to move into the winding component 4, thereby completing the winding of the winding component 4.

Claims

1. An integrated production line for post-processing of warp knitted fabrics, comprising a washing component (1), a drying component (2) and a flattening component (3), characterized in that: A drying component (2) is installed on the side of the washing component (1), and a leveling component (3) is arranged on the side of the drying component (2) away from the washing component (1), and a winding component (4) is arranged on the side of the leveling component (3) away from the drying component (2), and the washing component (1) comprises a first washing pool (8) and a second washing pool (9), and the second washing pool (9) is arranged at the center of the first washing pool (8) and the drying component (2), and the leveling component (3) comprises a supporting base (19), a fixing support The invention relates to a support base (19) comprising a support frame (20), an adjusting support (21), a clamping plate (22), a driving motor (23) and a leveling roller (24), wherein a fixed support (20) is arranged on a side of the support base (19) away from the winding assembly (4), and an adjusting support (21) is mounted on the top of the fixed support (20) by means of bolts, and a clamping plate (22) is mounted on the top of the adjusting support (21), and a driving motor (23) is mounted on the top of the support base (19), and the output shaft of the driving motor (23) is connected to the leveling roller (24).

2. The integrated production line for post-processing of warp knitted fabrics according to claim 1, characterized in that: The washing assembly (1) further comprises a first filtered water tank (10), a water outlet pipe (11), a water pump (12), a cleaning liquid injection tank (13) and a water inlet pipe (14), wherein the water outlet pipe (11) is installed above the first filtered water tank (10), the water pump (12) is provided on a side of the first filtered water tank (10) away from the second washing tank (9), the cleaning liquid injection tank (13) is installed at the center of the water pump (12) and the first washing tank (8), and the water inlet pipe (14) is provided on a side of the water pump (12) away from the cleaning liquid injection tank (13).

3. The integrated production line for post-processing of warp knitted fabrics according to claim 1, characterized in that: The washing assembly (1) further comprises a first conveying shaft (15), a second conveying shaft (16), a third conveying shaft (17) and a second filtering water tank (18), wherein the second conveying shaft (16) is arranged on the right side of the first conveying shaft (15), and the third conveying shaft (17) is arranged on the side of the second conveying shaft (16) away from the first conveying shaft (15), and the second filtering water tank (18) is arranged on the left side of the second washing tank (9).

4. The integrated production line for post-processing of warp knitted fabrics according to claim 1, characterized in that: The drying component (2) comprises a first tightening shaft (25), an exhaust fan (26), a heating wire (27), a supporting roller (28), a second tightening roller (29) and a third tightening roller (30), wherein the exhaust fan (26) is arranged on a side of the first tightening shaft (25) away from the washing component (1), and the heating wire (27) is arranged below the exhaust fan (26), and supporting rollers (28) are installed on both sides of the inner wall of the drying component (2), and the second tightening roller (29) is arranged on a side of the supporting roller (28) away from the first tightening roller, and the third tightening roller (30) is arranged on a side of the second tightening roller (29) away from the first tightening roller.

5. The integrated production line for post-processing of warp knitted fabrics according to claim 1, characterized in that: The winding assembly (4) comprises a mounting bracket (5), a driving disc (6) and a winding roller (7), wherein the driving disc (6) is mounted above the mounting bracket (5), and the winding roller (7) is mounted at the center of two sets of driving discs (6).

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