Stacked assembled engine oil cooler

Through the stacked assembly structure and water cooling method, the problems of limited installation space and low heat dissipation efficiency caused by the large body shape of the engine oil cooler are solved, and efficient engine oil cooling effect and convenient production and maintenance are achieved.

CN222208040UActive Publication Date: 2024-12-20TAIZHOU SHIDA AUTO PARTS CO LTD
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Patent Information

Application Number
CN202420526131.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-18
Publication Date
2024-12-20
Estimated Expiration
2034-03-18

AI Technical Summary

Technical Problem

The existing oil coolers are large in size, resulting in limited installation space and low heat dissipation efficiency per unit volume.

Method used

The oil cooler adopts a stacked assembly structure, including a shell, an inner core assembly, an upper cover plate and a lower cover plate. The inner core assembly is supported by a bump to form a water cavity and an oil cavity. The water flow through the annular water cavity to improve cooling efficiency, and Improve the cooling efficiency of engine oil through water cooling.

Benefits of technology

It has achieved high space utilization, compact structure, and improved cooling efficiency. The water cooling method is more efficient than air cooling, and is easy to produce and maintain.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an engine oil cooler assembled in a stacked mode, and belongs to the technical field of automobile accessories. The technical problems that due to the fact that an existing product is large in size, the installation space of the product is limited, and the heat dissipation efficiency under the unit size is low are solved. According to the technical scheme, the oil tank is characterized by comprising a shell, an inner core assembly, an upper cover plate and a lower cover plate, the upper end of the shell is provided with a top cover part, the lower end of the shell is provided with an opening, the side face of the shell is connected with a water inlet pipe and a water outlet pipe, the upper cover plate is fixed to the upper end of the shell in a sleeving mode for oil inlet, and the lower cover plate is fixed to the lower end of the shell in a sleeving mode for oil outlet; the inner core assemblies are stacked and fastened between a top cover part and a lower cover plate at the upper end of the shell, so that an inner cavity of the shell is divided into a water cavity and an oil cavity, the oil cavities of the adjacent inner core assemblies are communicated with each other and are separated from an external water cavity, and the inner core assemblies are annular and are provided with convex points, so that the adjacent inner core assemblies are supported through the convex points; the LED lamp has the effects of small size and high heat dissipation efficiency.
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Description

Technical Field

[0001] The present application relates to the technical field of auto parts, and in particular to a stacked oil cooler. Background Art

[0002] As a key thermal management component, oil coolers play a vital role in high-performance, high-power engines. With the continuous advancement of engine technology and the improvement of vehicle performance requirements, the design and application of oil coolers have also experienced significant development.

[0003] During the operation of the engine, the oil plays multiple roles such as lubrication, cooling, and cleaning. However, as the engine power and speed increase, the temperature of the oil will also rise accordingly. Excessive oil temperature will not only affect the performance of the oil, but may also cause damage to the engine. Therefore, the emergence of oil coolers has become the key to solving this problem. The oil cooler accelerates the heat dissipation of the lubricating oil to keep it within a low and stable temperature range. It is usually arranged in the lubrication oil circuit of the engine and reduces the temperature of the oil through specific cooling methods such as air cooling or water cooling. The air-cooled oil cooler uses the headwind generated when the car is driving for cooling, while the water-cooled oil cooler uses the circulation of cooling water to control the temperature of the oil.

[0004] It is now found that some oil coolers are large in size, and the large size limits the installation space of this product, and the heat dissipation efficiency per unit volume is low. Therefore, it is necessary to improve this. Utility Model Content

[0005] In view of the above-mentioned shortcomings (problems) of the prior art, in order to make the structure smaller and more compact and improve the heat dissipation efficiency, the present application provides a stacked oil cooler.

[0006] To achieve the above objectives and other related objectives, this application adopts the following technical solutions:

[0007] A stacked oil cooler comprises a shell, an inner core component, an upper cover plate, and a lower cover plate. The shell is arranged with a top cover portion at the upper end and an opening at the lower end. A water inlet pipe and a water outlet pipe are connected to the side of the shell. The upper cover plate is sleeved and fixed on the upper end of the shell for oil inlet, and the lower cover plate is sleeved and fixed on the lower end of the shell for oil outlet. A plurality of inner core components are arranged and stacked and fastened between the top cover portion at the upper end of the shell and the lower cover plate, so that the inner cavity of the shell is divided into a water cavity and an oil cavity. The oil cavities of adjacent inner core components are connected to each other and separated from the external water cavity. The inner core component is annular and has convex points so that adjacent inner core components are supported by the convex points.

[0008] Preferably, the inner core assembly includes an inner core chip, an oil separator, an outer core chip and fins. The inner core chip has an upward upper flange with the fins laid inside, and the outer core chip has a downward lower flange and is sleeved and fixed outside the inner core chip. The inner circle edges of the inner core chip and the outer core chip are closed by an oil separator.

[0009] Preferably, the inner circle of the inner core plate is provided with downward claws, and the claws of one inner core component limit another inner core component below the inner core component in a stacked state.

[0010] Preferably, the convex point is located on the inner chip and is formed by stamping, and a punching groove is formed on the inner surface of the inner chip.

[0011] Preferably, an annular groove for installing an oil separator ring is provided on the inner core chip, and a portion of the oil separator ring is embedded in the annular groove.

[0012] Preferably, a conical plate is provided on the top of the upper cover plate, and holes are evenly distributed on the conical surface of the conical plate. The inner core component is provided with a plurality of oil ports, and the through holes, the oil ports and the oil chamber are connected.

[0013] Preferably, a base is also fixed under the lower cover plate, and a channel is arranged at the center of the inner core assembly, and the channel runs through the shell, the inner core assembly, the upper cover plate, the lower cover plate, and the base.

[0014] Preferably, the water inlet pipe and the water outlet pipe are at the same height.

[0015] In summary, the present application includes at least one of the following beneficial technical effects:

[0016] 1. High space utilization, compact structure, and can make full use of the space structure to improve the oil cooling efficiency. The oil cooling efficiency is high, and the water cooling method is adopted, which is more efficient than the air cooling scheme. In the water cooling scheme, the water flows in and out through the annular water cavity to improve the efficiency. Not only the water contact area is large, but also the oil contact area is large, thereby greatly improving the heat exchange efficiency;

[0017] 2. The assembly method is convenient for production and manufacturing. Multiple inner core components with the same structure can be assembled, which can be efficiently produced in batches and improve production efficiency;

[0018] 3. Easy maintenance and overhaul, simple disassembly and maintenance can be carried out, and parts replacement is also very easy. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a bottom view of the structure of an embodiment of the present application;

[0020] Figure 2 yes Figure 1 A cross-sectional view at AA;

[0021] Figure 3 is a structural diagram of the first viewing angle of an embodiment of the present application;

[0022] Figure 4 It is a schematic diagram of the exploded structure of the inner core component of the present application;

[0023] Figure 5 It is a schematic diagram of the overall explosion structure of an embodiment of the present application.

[0024] Description of main reference numerals:

[0025] 1. Shell; 11. Top cover; 12. Opening; 2. Water inlet pipe; 3. Water outlet pipe; 4. Inner core assembly; 41. Inner chip; 411. Upper flange; 412. Claw; 413. Bump; 414. Slot; 415. Ring groove; 42. Outer chip; 421. Lower flange; 43. Oil separator; 44. Fin; 45. Oil port; 5. Upper cover; 51. Conical plate; 52. Through hole; 6. Lower cover; 7. Base; 8. Channel; 91. Water cavity; 92. Oil cavity. DETAILED DESCRIPTION

[0026] The following describes the embodiments of the present application through specific examples, and those skilled in the art can easily understand other advantages and effects of the present application from the contents disclosed in this specification. The present application can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present application. It should be noted that the following embodiments and features in the embodiments can be combined with each other without conflict.

[0027] It should be noted that the illustrations provided in the following embodiments are only schematic illustrations of the basic concept of the present application. The illustrations only show the components related to the present application rather than being drawn according to the number, shape and size of the components in actual implementation. In actual implementation, the type, quantity and proportion of each component can be changed at will, and the component layout type may also be more complicated.

[0028] The following is combined with Figure 1-5 The specific implementation methods of this application are further described. Example

[0029] The present application embodiment discloses a stacked oil cooler, referring to Figure 1 , Figure 2 and Figure 5 As shown, it includes a shell 1, an inner core assembly 4, an upper cover plate 5, and a lower cover plate 6. The shell 1 is configured to have a top cover portion 11 at the upper end and an opening 12 at the lower end, and the opening 12 allows the inner core assembly 4 to be easily placed therein. The top cover portion 11 can initially limit the inner core assembly 4.

[0030] The side of the housing 1 is connected with a water inlet pipe 2 and a water outlet pipe 3. The water inlet pipe 2 is used to introduce cooling water, and the water outlet pipe 3 is used to discharge the heated water. Through the water circulation, heat exchange is achieved, that is, a cooling effect is brought. This is the effect in the working state.

[0031] The oil cooler is generally hollow cylindrical in shape. The hollow in the middle is a channel 8, which can be used for assembly and allow some pipes on auto parts to penetrate, thereby facilitating installation and fixing, and also cooling (heat exchange) the pipes.

[0032] Returning to the structural scheme of the present application, the upper cover plate 5 is sleeved and fixed on the upper end of the shell 1 for oil inlet, and the lower cover plate 6 is sleeved and fixed on the lower end of the shell 1 for oil outlet.

[0033] For details, please refer to Figure 2 and Figure 3 , multiple inner core components 4 are provided and stacked and fastened between the top cover 11 and the lower cover plate 6 at the upper end of the housing 1, so that the inner cavity of the housing 1 is divided into a water cavity 91 and an oil cavity 92. The oil cavities 92 of adjacent inner core components 4 are connected to each other and separated from the external water cavity 91. The inner core component 4 is annular and has a convex point 413 so that the adjacent inner core components 4 are supported by the convex point 413. The support of the convex point 413 can greatly increase the water flow contact surface.

[0034] Specifically, in Figure 4 In the figure, the inner core component 4 includes an inner core 41, an oil separator 43, an outer core 42 and a fin 44. The inner core 41 has an upward upper flange 411 and the fin 44 is laid inside. The outer core 42 has a downward lower flange 421 and is sleeved and fixed outside the inner core 41. The inner edge of the inner core 41 and the outer core 42 is sealed by the oil separator 43. In other figures, only one fin 44 is shown. In the actual product, each inner core component 4 has a fin 44. The structure of the fin 44 is shown in FIG. Figure 3 As shown, it is formed by punching. This allows the oil to fully contact the fins 44.

[0035] On the other hand, in order to make the assembly more efficient and facilitate positioning and limiting, the inner circle of the inner core 41 is provided with a downward clasp 412, and the clasp 412 of one inner core component 4 limits the position of another inner core component 4 below the inner core component 4 in the stacked state. Figure 2 understand.

[0036] In order to facilitate processing, the convex point 413 is located on the inner chip 41 and is formed by stamping, and a punching groove 414 is formed on the inner surface of the inner chip 41. This effect not only improves the structural strength of the inner chip 41 and can resist deformation, but also increases the contact area between oil and water. The convex point 413 surface contacts water, and the punching groove 414 surface contacts oil.

[0037] In order to facilitate the isolation of oil and water and the installation of the oil separator 43, the inner chip 41 is provided with an annular groove 415 for installing the oil separator 43, and the oil separator 43 is partially embedded in the annular groove 415. This makes it easier to place the oil separator 43, and the oil separator 43 also plays a role in improving the sealing performance.

[0038] Meanwhile, in this solution, a conical plate 51 is provided on the top of the upper cover plate 5, and holes 52 are evenly distributed on the conical surface of the conical plate 51. The inner core component 4 is provided with a plurality of oil ports 45, and the holes 52, the oil ports 45, and the oil chamber 92 are connected. The upper cover plate 5 can be used to reliably receive the engine oil that needs to be cooled, and the engine oil can flow in smoothly from the holes 52.

[0039] In order to improve the reliability of assembly support, a base 7 is also fixed under the lower cover plate 6, and a channel 8 is set in the center of the inner core component 4, and the channel 8 runs through the shell 1, the inner core component 4, the upper cover plate 5, the lower cover plate 6, and the base 7. At this time, the base 7 can provide support during assembly and use, and can protect the lower cover plate 6.

[0040] Finally, in order to ensure efficient and stable water inlet and outlet, the water inlet pipe 2 and the water outlet pipe 3 are at the same height. The water inlet and outlet positions are at the middle height of the housing 1, so that the water inlet and outlet are relatively stable.

[0041] It can be seen that this structural solution has high space utilization, a small and compact structure, and can make full use of the spatial structure to improve the oil cooling efficiency. The oil cooling efficiency is high and water cooling is adopted. It is more efficient than the air cooling solution. In the water cooling solution, water flows in and out through the annular water cavity 91, and the efficiency is very high. Not only is the water contact area large, but the oil contact area is also large, thereby greatly improving the heat exchange efficiency.

[0042] The above embodiments are only illustrative of the principles and effects of the present application, and are not intended to limit the present application. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A stacked oil cooler, comprising a housing (1), an inner core assembly (4), an upper cover plate (5), and a lower cover plate (6), characterized in that: The shell (1) is provided with a top cover (11) at the upper end and an opening (12) at the lower end; a water inlet pipe (2) and a water outlet pipe (3) are connected to the side of the shell (1); an upper cover plate (5) is sleeved and fixed on the upper end of the shell (1) for oil inlet; a lower cover plate (6) is sleeved and fixed on the lower end of the shell (1) for oil outlet; a plurality of inner core components (4) are provided and stacked and fastened between the top cover (11) at the upper end of the shell (1) and the lower cover plate (6), so that the inner cavity of the shell (1) is divided into a water cavity (91) and an oil cavity (92); the oil cavities (92) of adjacent inner core components (4) are connected to each other and to the outer cavity (91); The inner core component (4) is annular and has a convex point (413) so that adjacent inner core components (4) are supported by the convex point (413); the inner core component (4) includes an inner core chip (41), an oil separator ring (43), an outer core chip (42) and a fin (44); the inner core chip (41) has an upward upper flange (411) and the fin (44) is laid inside; the outer core chip (42) has a downward lower flange (421) and is sleeved and fixed outside the inner core chip (41); the inner ring edges of the inner core chip (41) and the outer core chip (42) are closed by the oil separator ring (43).

2. The stacked oil cooler according to claim 1, characterized in that: The inner ring of the inner core plate (41) is provided with a downwardly directed latching claw (412), and the latching claw (412) of one inner core component (4) limits another inner core component (4) below the inner core component (4) in a stacked state.

3. The stacked oil cooler according to claim 2, characterized in that: The convex point (413) is located on the inner core chip (41) and is formed by punching, and a punching groove (414) is formed on the inner surface of the inner core chip (41).

4. The stacked oil cooler according to claim 3, characterized in that: The inner core plate (41) is provided with an annular groove (415) for installing the oil separator ring (43), and a portion of the oil separator ring (43) is embedded in the annular groove (415).

5. The stacked oil cooler according to claim 1, characterized in that: A conical plate (51) is arranged on the top of the upper cover plate (5), and holes (52) are evenly distributed on the conical surface of the conical plate (51). The inner core component (4) is provided with a plurality of oil ports (45), and the holes (52), the oil ports (45) and the oil chamber (92) are connected.

6. The stacked oil cooler according to claim 1, characterized in that: A base (7) is also fixed under the lower cover plate (6), and a channel (8) is arranged at the center of the inner core component (4), and the channel (8) runs through the shell (1), the inner core component (4), the upper cover plate (5), the lower cover plate (6), and the base (7).

7. The stacked oil cooler according to claim 1, characterized in that: The water inlet pipe (2) and the water outlet pipe (3) are at the same height.