Plate shape instrument and coating machine

Abstract

The utility model belongs to the technical field of battery foil quality detection equipment, and particularly relates to a plate shape instrument, which comprises a frame, a detection device and a control device, the detection probe is movably arranged on the frame in the Y direction and used for measuring the distance between the detection probe and the foil in the Z direction; the transmission mechanism is arranged on the frame and used for driving the detection probe to move in the Y direction; the utility model has the beneficial effects that the plate type instrument is arranged in the coating machine, and plate type detection can be carried out on foils conveyed in the coating machine, so that abnormal conditions in a coating production line are reduced, and the production efficiency is improved; besides, by means of the structural design, the foil in the coating process does not need to be manually carried into a plate type room for plate type detection, time and labor cost input is reduced, plate type detection of the foil on the coating machine is more convenient and faster, work efficiency is higher, and economic benefits are higher.

Description

Technical Field

[0001] The utility model belongs to the technical field of battery foil quality detection equipment, in particular to a plate profile meter and a coating machine. Background Art

[0002] At present, in the foil coating process, a phenomenon often occurs: the production line was originally normal, but after a roll of foil was replaced, abnormalities would occur frequently. However, the naked eye cannot identify the plate shape problem of the foil, and the roll of foil can only be replaced when production is really impossible. In addition, the foil needs to be pulled to the plate shape room for plate shape testing, which is time-consuming and labor-intensive, increases the investment in manpower and time costs, and has low production efficiency. Utility Model Content

[0003] The purpose of the utility model is to provide a plate shape meter and a coating machine to solve the above-mentioned technical problems, so as to achieve the effect of more convenient and quick detection of foil plate shape.

[0004] In view of this, the utility model provides a plate shape meter, comprising:

[0005] a frame mounted on the coating machine;

[0006] A detection probe, which is movably disposed on the frame along the Y direction and is used to measure the distance between the detection probe and the foil in the Z direction;

[0007] The transmission mechanism is arranged on the frame and is used to drive the detection probe to move along the Y direction.

[0008] Furthermore, the transmission mechanism comprises:

[0009] A guide member, wherein the guide member is arranged on the frame;

[0010] A screw rod, the screw rod being arranged on the frame and being located directly below the guide member along the Z direction;

[0011] A driving member connected to the end of the screw rod and used to control the rotation of the screw rod;

[0012] The top of the detection probe is movably mounted on the guide member along the Y direction, and the middle of the detection probe is threadedly connected to the screw rod.

[0013] Furthermore, the guide member is a guide rail or a guide rod.

[0014] Furthermore, the driving component is a servo motor.

[0015] Furthermore, the detection probe is a laser displacement sensor.

[0016] Furthermore, it also includes a plurality of quick-connect screw holes, and the plurality of quick-connect screw holes are arranged at the bottom of the frame.

[0017] Furthermore, it also includes an industrial computer, and the detection probe and the transmission mechanism are electrically connected to the industrial computer.

[0018] Furthermore, it also includes a display, and the display is electrically connected to the industrial control machine.

[0019] A coating machine comprises the plate type meter described in any one of the above items.

[0020] Furthermore, it also includes:

[0021] An unwinding mechanism, which is arranged on the coating machine and is used to convey the foil to be coated;

[0022] The belt splicing platform is arranged on the coating machine, and the plate shape meter is installed on the belt splicing platform.

[0023] The beneficial effects of the utility model are:

[0024] By installing a profile meter in the coater, the profile of the foil transported in the coater can be detected, thereby reducing abnormal situations in the coating production line and improving production efficiency. In addition, through this structural design, the foil in the coating process does not need to be manually transported to the profile room for profile measurement, reducing the time and labor cost investment, making the foil profile detection on the coater more convenient and quick, with higher work efficiency and higher economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a structural schematic diagram of the plate type instrument of the utility model;

[0026] Figure 2 It is a structural schematic diagram of the plate profiler of the utility model from another perspective;

[0027] Figure 3 This is a schematic diagram of the installation structure of the medium plate type meter of the utility model on the coating machine;

[0028] The symbols in the figure are:

[0029] 1. Frame; 2. Detection probe; 3. Screw; 4. Driving part; 5. Industrial computer; 6. Quick-connect screw hole; 7. Guide part; 8. Unwinding mechanism; 9. Tape connection platform. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0031] In the description of the present application, it should be noted that the terms used here are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. For ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0032] Embodiment 1:

[0033] This embodiment provides a plate type meter, including:

[0034] A frame 1, wherein the frame 1 is mounted on a coating machine;

[0035] A detection probe 2, which is movably disposed on the frame 1 along the Y direction and is used to measure the distance between the detection probe 2 and the foil in the Z direction;

[0036] The transmission mechanism is arranged on the frame 1 and is used to drive the detection probe 2 to move along the Y direction.

[0037] In the present technical solution, the plate profile meter is installed on the coater, and the foil to be coated in the coater is transported through the frame 1 of the plate profile meter. The detection probe 2 can detect the Z-direction distance between the detection probe 2 and the foil, and the transmission mechanism controls the detection probe 2 to move along the Y-direction on the frame 1, so that the detection probe 2 can detect and compare the distances of various positions of the foil in the Y-direction, and then evaluate whether the tension of the foil in various positions in the Y-direction is consistent; if the distances at various positions are inconsistent, it means that the foil is not tensioned, and adjustments need to be made to ensure that the production line can produce normally.

[0038] In summary, by setting up a plate shape meter in the coater, the plate shape of the foil transported in the coater can be detected, thereby reducing abnormal situations in the coating production line and improving production efficiency; in addition, through this structural design, the foil in the coating process does not need to be manually transported to the plate shape room for plate shape measurement, reducing the time and labor cost investment, making the foil shape detection on the coater more convenient and quick, with higher work efficiency and higher economic benefits.

[0039] Embodiment 2:

[0040] This embodiment provides a plate shape meter, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0041] Furthermore, the transmission mechanism comprises:

[0042] A guide member 7, wherein the guide member 7 is arranged on the frame 1;

[0043] A screw rod 3, wherein the screw rod 3 is disposed on the frame 1 and is located directly below the guide member 7 along the Z direction;

[0044] A driving member 4, wherein the driving member 4 is connected to the end of the screw rod 3 and is used to control the rotation of the screw rod 3;

[0045] The top of the detection probe 2 is movably mounted on the guide member 7 along the Y direction, and the middle of the detection probe 2 is threadedly connected to the screw rod 3 .

[0046] In the present technical solution, the guide member 7 is mounted on the frame 1, the screw 3 is also mounted on the frame 1, the screw 3 is located directly below the guide member 7 along the Z direction, the guide member 7 is connected to the top of the detection probe 2, the screw 3 penetrates the middle of the detection probe 2, the screw 3 is threadedly connected to the detection probe 2, the driving member 4 controls the screw 3 to rotate, thereby driving the detection probe 2 to move, and at the same time, the guide member 7 controls the detection probe 2 not to rotate along the circumferential direction of the screw 3, thereby realizing the detection probe 2 to move along the Y direction on the guide member 7, and realizing the detection and comparison of the distances of various positions of the foil in the Y direction.

[0047] Furthermore, the guide member 7 is a guide rail or a guide rod.

[0048] The guide member 7 can be a guide rail, which is arranged on the frame 1 and is an integral structure with the frame 1, and the detection probe 2 can be slidably installed on the guide rail along the Y direction; the guide member 7 can also be a guide rod, which is installed on the frame 1 and is slidably connected to the top of the detection probe 2, so that the detection probe 2 can slide on the guide rod along the Y direction.

[0049] Furthermore, the driving component 4 is a servo motor.

[0050] In this technical solution, a servo motor is used as the driving member 4, which can more accurately control the rotation speed and torque of the screw 3, so that the detection probe 2 has higher movement accuracy in the Y direction and more accurate positioning, thereby increasing the accuracy of foil plate shape detection and having high practicality. In addition, the servo motor has fast dynamic response capability and can achieve rapid acceleration, deceleration and reversal in an instant, thereby making foil plate shape detection more efficient.

[0051] Embodiment 3:

[0052] This embodiment provides a plate shape meter, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0053] Furthermore, the detection probe 2 is a laser displacement sensor.

[0054] In this technical solution, the laser displacement sensor is a sensor used for measurement, detection and positioning. It uses a laser beam to achieve high-precision detection and positioning. It does not need to contact the foil, avoids the foil from being contaminated, worn and damaged, and enhances the protection of the foil during the coating process. In addition, the laser displacement sensor has a fast response speed, can collect and process data in real time, and respond accordingly in an instant. It can quickly feed back the measured foil shape to the display, improving work efficiency.

[0055] Embodiment 4:

[0056] This embodiment provides a plate shape meter, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0057] Furthermore, it also includes a plurality of quick-connect screw holes 6 , and the plurality of quick-connect screw holes 6 are arranged at the bottom of the frame 1 .

[0058] In this technical solution, mounting holes corresponding to the number of quick-connect screw holes 6 are provided on the coater, and the frame 1 is installed on the coater, and the quick-connect screw holes 6 are aligned one by one with the mounting holes. Then, the frame 1 is connected to the coater by setting a number of cylindrical head hexagonal screws, thereby realizing the connection and fixation between the plate shaper and the coater.

[0059] Embodiment 5:

[0060] This embodiment provides a plate shape meter, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0061] Furthermore, an industrial computer 5 is included, and the detection probe 2 and the transmission mechanism are electrically connected to the industrial computer 5 .

[0062] In this technical solution, the industrial computer 5 is a computer system specially designed for the field of industrial control and automation. By setting up the industrial computer 5, the drive component 4 can be remotely monitored and managed and controlled, and the operating status, data collection and control operations of the detection probe 2 and the transmission mechanism can be remotely monitored through the network, thereby improving the convenience of foil plate shape detection and further improving the production efficiency of the coating operation.

[0063] Furthermore, it also includes a display, which is electrically connected to the industrial computer 5.

[0064] In the present technical solution, a display is provided to display various parameters and operating conditions of the industrial computer 5, and the staff can control the operation of the detection probe 2 and the transmission mechanism by adjusting and modifying specific parameters on the display, and adjust the speed at which the detection probe 2 can move back and forth in the Y direction to ensure detection efficiency and accuracy; and the plate type detection results can be fed back to the display for display, which is convenient for the staff to evaluate and improve work efficiency.

[0065] Embodiment 6:

[0066] This embodiment provides a coating machine, including the plate type meter described in any one of the above embodiments 1-5.

[0067] Furthermore, it also includes:

[0068] An unwinding mechanism 8, which is arranged on the coating machine and is used to convey the foil to be coated;

[0069] The belt splicing platform 9 is arranged on the coating machine, and the plate shape meter is installed on the belt splicing platform 9.

[0070] In this technical solution, if Figure 3 As shown, a reeling mechanism 8 is provided in the coating machine, and a splicing platform 9 is located on one side of the reeling mechanism 8, for receiving the foil roll unwound from a reel or other storage device, so that the foil can be smoothly conveyed to the coating process, and the splicing platform 9 usually has the function of adjusting the tension to ensure that the foil maintains an appropriate tension during the conveying process.

[0071] The frame 1 of the plate shape meter is connected to the tape splicing platform 9 by setting a number of cylindrical head hexagon socket screws. The foil is transported through the tape splicing platform 9 through the cooperation of tension rollers, passing rollers, adjusting rollers and swing rollers. When the foil passes through the tape splicing platform 9, in order to monitor whether the foil is tensioned and enters the unwinding mechanism 8 smoothly, the plate shape meter performs a plate shape detection on the foil passing through the tape splicing platform 9, and then feeds back the detection results and displays them on the industrial computer 5, so that the staff can monitor and adjust the tension of the foil.

[0072] The embodiments of the present application are described above in conjunction with the accompanying drawings. In the absence of conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present application, ordinary technicians in this field can also make many forms without departing from the purpose of the present application and the scope of protection of the claims, all of which are within the protection of the present application.

Claims

1. A plate shape meter, characterized in that: include: A frame (1), wherein the frame (1) is mounted on a coating machine; A detection probe (2), the detection probe (2) being movably arranged on the frame (1) along the Y direction and used for measuring the distance between the detection probe (2) and the foil material in the Z direction; A transmission mechanism is arranged on the frame (1) and is used to drive the detection probe (2) to move along the Y direction.

2. A plate profile meter according to claim 1, characterized in that: The transmission mechanism comprises: A guide member (7), wherein the guide member (7) is arranged on the frame (1); A screw rod (3), the screw rod (3) being arranged on the frame (1) and being located directly below the guide member (7) along the Z direction; A driving member (4), the driving member (4) being connected to the end of the screw rod (3) and used for controlling the rotation of the screw rod (3); The top of the detection probe (2) is movably mounted on the guide member (7) along the Y direction, and the middle of the detection probe (2) is threadedly connected to the screw rod (3).

3. A plate profile meter according to claim 2, characterized in that: The guide member (7) is a guide rail or a guide rod.

4. A plate profile meter according to claim 2, characterized in that: The driving component (4) is a servo motor.

5. A plate profile meter according to claim 1, characterized in that: The detection probe (2) is a laser displacement sensor.

6. A plate profile meter according to claim 1, characterized in that: It also comprises a plurality of quick-connect screw holes (6), wherein the plurality of quick-connect screw holes (6) are arranged at the bottom of the frame (1).

7. A plate profile meter according to claim 1, characterized in that: It also comprises an industrial computer (5), and the detection probe (2) and the transmission mechanism are both electrically connected to the industrial computer (5).

8. A plate profile meter according to claim 7, characterized in that: It also includes a display, which is electrically connected to the industrial computer (5).

9. A coating machine, characterized in that: A plate type meter comprising any one of claims 1 to 8.

10. A coating machine according to claim 9, characterized in that: Also includes: An unwinding mechanism (8), the unwinding mechanism (8) being arranged on the coating machine and used for conveying the foil material to be coated; A tape splicing platform (9), wherein the tape splicing platform (9) is arranged on the coating machine, and the plate shape meter is installed on the tape splicing platform (9).

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