Reaction kettle
By introducing a catalyst and an adsorption layer into the reactor to treat harmful gases and purifying the gases with the purification layer, the problem of insufficient gas treatment in traditional reactors is solved, and safe gas emissions and convenient equipment maintenance are achieved.
Patent Information
- Application Number
- CN202420863999.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-24
AI Technical Summary
Traditional reactors lack direct treatment structure for gases, which leads to harmful gases pollute the environment and endanger staff and lacks safety.
A reactor was designed, including an enamel reactor body, a treatment box and a purification layer. The harmful gas was treated through the catalyst filling layer and the adsorption layer. The purification layer further purifies the gas to ensure that the gas is discharged harmlessly, and is realized through the sealing plate and fixing mechanism. Convenient disassembly and clean.
Effectively remove harmful gases produced by the reactor, reduce air pollution and harm to personnel, and improve the safety and operation convenience of equipment.
Smart Images

Figure CN222219564U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of raw material reaction equipment, in particular to a reaction kettle. Background Art
[0002] Enamel reactor is a composite material product made by lining the inner surface of a steel container with high silicon dioxide content in glass, which is firmly adhered to the metal surface after high temperature burning. Therefore, it has the dual advantages of glass stability and metal strength. It is an excellent corrosion-resistant equipment. Glass-lined reactor is widely used in chemical, petroleum, medicine, pesticide, food and other industries.
[0003] Most traditional reactors lack direct gas processing structures. When reacting some chemical raw materials, some harmful gases will be produced. If these harmful gases are discharged directly without treatment, they will not only cause certain environmental pollution in the workshop, but also cause certain harm to the health of the workers, making them unsafe to use. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and provides a reaction kettle.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a reactor, including an enameled reactor body, the bottom of the enameled reactor body is fixedly connected to a support frame, and an inner cavity is arranged in the enameled reactor body, a top cover is arranged on the top of the enameled reactor body, a reduction motor is installed on the top cover, and an output end of the reduction motor is located in the inner cavity and is fixedly connected to a flip frame, the top cover and the outer side of the enameled reactor body are fixedly connected to a fixed platform, and a processing box 1 and a processing box 2 are respectively arranged on the two fixed platforms, and a side of the processing box 1 is provided with a A discharge pipe is provided, and two storage chambers are arranged in the treatment box one, the two storage chambers are connected by a connecting groove, and a treatment rack is provided in each of the two storage chambers, and a catalyst filling layer and an adsorption layer are provided in each of the two treatment racks, recesses are provided at the top of the treatment box one and at positions corresponding to the two storage chambers, sealing plates are nested in the two recesses, and fixing mechanisms are provided between the two recesses and the two sealing plates, a connecting pipe connected to the treatment box two is provided at the bottom of one of the storage chambers, a purification layer is provided in the treatment box two, and an air outlet is provided on the treatment box two.
[0006] As a further description of the above technical solution:
[0007] A scraper is fixedly connected to the flip frame, and the outer surface of the scraper is arranged to fit and slide with the inner wall of the inner cavity.
[0008] As a further description of the above technical solution:
[0009] The bottom of the enamel reactor body is provided with a discharge port, a control valve is provided in the discharge port, and the top cover is provided with a feed port.
[0010] As a further description of the above technical solution:
[0011] The material of the adsorption layer is adsorption cotton, and the material of the purification layer is activated carbon.
[0012] As a further description of the above technical solution:
[0013] The top of the storage cavity is in an open form, and the bottom of the sealing plate is fixedly connected with a sealing plug which is nested and sealed with the storage cavity.
[0014] As a further description of the above technical solution:
[0015] The fixing mechanism includes a movable groove arranged on the sealing plate and a slot arranged on the inner wall of the recess, an insert block and a spring are respectively arranged in the movable groove, a handle is arranged on the top of the sealing plate, and the handle and the insert block are fixedly connected by a connecting block.
[0016] As a further description of the above technical solution:
[0017] The insert block and the slot are plug-fitted and one side of the bottom of the insert block is in the form of an inclined surface.
[0018] The utility model has the following beneficial effects:
[0019] The reactor can catalyze the reaction of some harmful gases generated after the reaction through the catalyst filling layer in the treatment box one, turning them into harmless gases, and then absorb and filter some water vapor in the gas through the adsorption layer, and then purify the gas through the purification layer in the treatment box two to eliminate some irritating odors in the gas and turn it into normal gas. After discharge, it can avoid air pollution and reduce physical harm to workers. Through the setting of sealing plates, recesses, fixing mechanisms and other structures, the entire treatment box one can be stably in a closed state and can also be easily disassembled and opened, which is convenient for regular cleaning or replacement of the treatment frame structure. The operation is simple and the use is convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure of a reaction kettle proposed by the utility model;
[0021] Figure 2 This is a front view of a reaction kettle proposed by the utility model;
[0022] Figure 3 This is a front view of a processing box structure of a reactor proposed by the utility model;
[0023] Figure 4 A reaction kettle proposed by the utility model Figure 3 A is an enlarged view of the middle image.
[0024] Legend:
[0025] 1. Enamel reactor body; 2. Support frame; 3. Inner cavity; 4. Top cover; 5. Reducer motor; 6. Flip frame; 7. Scraper; 8. Discharge port; 9. Control valve; 10. Feed port; 11. Fixed table; 12. Processing box 1; 13. Processing box 2; 14. Discharge pipe; 15. Storage cavity; 16. Connecting groove; 17. Processing frame; 18. Catalyst filling layer; 19. Adsorption layer; 20. Notch; 21. Sealing plate; 22. Sealing plug; 23. Movable groove; 24. Insert block; 25. Spring; 26. Slot; 27. Handle; 28. Connecting pipe; 29. Purification layer; 30. Air outlet. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0028] Reference Figure 1-4The utility model provides an embodiment: a reactor, including an enamel reactor body 1, a support frame 2 is fixedly connected to the bottom of the enamel reactor body 1, and an inner cavity 3 is arranged in the enamel reactor body 1. The enamel reactor is a composite material product made of glass containing high silicon dioxide, which is lined on the inner surface of a steel container and firmly adhered to the metal surface through high-temperature calcination. This is a mature prior art product and is not described in detail here. A top cover 4 is arranged on the top of the enamel reactor body 1, and a reduction motor 5 is installed on the top cover 4. The output end of the reduction motor 5 is located in the inner cavity 3 and is fixedly connected to a flip frame 6. The reduction motor 5 drives the flip frame 6 to rotate, which can react to the internal reaction. The raw materials are stirred to make them react evenly. The top cover 4 and the outer side of the enamel reactor body 1 are fixedly connected with a fixed platform 11. The two fixed platforms 11 are respectively provided with a processing box 12 and a processing box 2 13. One side of the processing box 12 is provided with a discharge pipe 14 connected to the top cover 4. The function of the discharge pipe 14 is to guide and discharge the gas generated after some raw materials react. Two storage chambers 15 are provided in the processing box 12. The two storage chambers 15 are connected by a connecting groove 16, and the two storage chambers 15 are provided with a processing rack 17. The two processing racks 17 are respectively provided with a catalyst filling layer 18 and an adsorption layer 19. The position where the discharge pipe 14 is connected The device is connected to the position in the catalyst filling layer 18, so that some chemical harmful gases produced after the reaction will catalyze the reaction with the catalyst filling layer 18, neutralize the harmful substances, and turn them into harmless gases, which can reduce the pollution and harmfulness of direct emissions of such gases. The catalytic gas enters the adsorption layer 19, and can absorb and filter some water vapor. The top of the processing box 12 and the corresponding positions of the two storage chambers 15 are provided with recesses 20, and sealing plates 21 are nested in the two recesses 20, and fixing mechanisms are provided between the two recesses 20 and the two sealing plates 21. The setting of the sealing plate 21 structure can make the structure of the processing frame 17 stable. It is positioned and installed in the storage chamber 15 and can also be easily opened, so that it is convenient to regularly clean or replace the structure of the processing rack 17. A connecting pipe 28 connected to the processing box 13 is provided at the bottom of one of the storage chambers 15. The top of the connecting pipe 28 is connected to the storage chamber 15 with the adsorption layer 19. The processing box 13 is provided with a purification layer 29. The processing box 13 is provided with a sealing door, which can be opened, so that it is convenient to clean or replace the purification layer 29. The function of the purification layer 29 is to purify the gas that has been pre-treated by the processing box after the reaction of the reactor, and then discharge it to reduce pollution. The processing box 13 is provided with an outlet 30.
[0029] A scraper 7 is fixedly connected to the turning frame 6, and the outer surface of the scraper 7 is arranged to slide in contact with the inner wall of the inner cavity 3. The scraper 7 is arranged so that it can rotate along with the turning frame 6 when it rotates, so that the raw materials adhering to the inner wall of the inner cavity 3 can be scraped off, avoiding the adhesion of the raw materials, and also ensuring the uniformity and stability of the reaction.
[0030] A discharge port 8 is provided at the bottom of the enameled reactor body 1, a control valve 9 is provided in the discharge port 8, and a feed port 10 is provided on the top cover 4. The discharge port 8 is used for discharging materials after the reaction is completed, and the feed port 10 is used for convenient feeding. A sealing plate can be provided on the feed port 10 to ensure the closure of the feed position during the reaction.
[0031] The material of the adsorption layer 19 is adsorption cotton, and the material of the purification layer 29 is activated carbon. The setting of the adsorption cotton can conveniently adsorb and filter out some water vapor in the exhausted gas, and the purification layer 29 made of activated carbon can stably purify the exhausted gas.
[0032] The top of the storage cavity 15 is open, and the bottom of the sealing plate 21 is fixedly connected with a sealing plug 22 which is nested and sealed with the storage cavity 15. The setting of the sealing plug 22 can ensure the tightness of the structure after the sealing plate 21 covers it.
[0033] The fixing mechanism includes a movable groove 23 arranged on the sealing plate 21 and a slot 26 arranged on the inner wall of the recess 20, and an insert block 24 and a spring 25 are respectively arranged in the movable groove 23. A handle 27 is arranged on the top of the sealing plate 21, and the handle 27 and the insert block 24 are fixedly connected by a connecting block. The insert block 24 and the slot 26 are arranged for plug-in cooperation, and one side of the bottom of the insert block 24 is arranged in the form of an inclined surface. The setting of the inclined surface can improve the convenience of installing the sealing plate 21. When installing, the sealing plate 21 is inserted into the recess 20, and the inclined surface on the insert block 24 is arranged to be more convenient to install. The surface is squeezed to the inner wall position of the recess 20. Through the squeezing, the plug block 24 can be guided by the inclined surface to slide and shrink into the movable groove 23 and compress the spring 25. When the sealing plate 21 is inserted into the recess 20, the spring 25 is reset and pushes the plug block 24 into the slot 26, and the docking installation of the fixing mechanism is completed. When disassembling, grab the handle 27 and pull it. The handle 27 drives the plug block 24 to leave the slot 26, and the positioning mechanism can be opened. Pull the handle 27 upward to pull the sealing plate 21 out of the recess 20, and the convenient disassembly of the structure can be completed.
[0034] Working principle: When using the reactor, the raw materials enter the inner cavity 3 through the feed port 10, and the reduction motor 5 drives the turning frame 6 to rotate, which can turn the reacting raw materials so that they can react evenly. Some harmful gases generated after the reaction enter the treatment box 12 through the exhaust pipe 14. When passing through the catalyst filling layer 18, the harmful gases can be catalyzed to become harmless gases. After that, they enter the adsorption layer 19 to absorb and filter the water vapor mixed in the gas. After that, the gas enters the treatment box 2 13 through the connecting pipe 28. After being purified by the purification layer 29, the gas can be turned into normal gas, and some irritating odors in the gas are eliminated, and finally discharged from the outlet 30.
[0035] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A reactor, comprising an enameled reactor body (1), characterized in that: The bottom of the enameled reactor body (1) is fixedly connected to a support frame (2), and an inner cavity (3) is provided in the enameled reactor body (1). The top of the enameled reactor body (1) is provided with a top cover (4), and a reduction motor (5) is installed on the top cover (4). The output end of the reduction motor (5) is located in the inner cavity (3) and is fixedly connected to a flip frame (6). The top cover (4) and the outer side of the enameled reactor body (1) are both fixedly connected to a fixed platform (11), and a treatment box 1 (12) and a treatment box 2 (13) are respectively provided on the two fixed platforms (11). A discharge pipe (14) connected to the top cover (4) is provided on one side of the treatment box 1 (12), and two storage chambers (15) are provided in the treatment box 1 (12). The two storage chambers (15) are provided in the treatment box 1 (12). The storage chambers (15) are connected to each other through a connecting groove (16), and a processing rack (17) is provided in each of the two storage chambers (15), and a catalyst filling layer (18) and an adsorption layer (19) are provided in each of the two processing racks (17), and recesses (20) are provided at the top of the processing box (12) and at positions corresponding to the two storage chambers (15), and sealing plates (21) are nested in the two recesses (20), and a fixing mechanism is provided between the two recesses (20) and the two sealing plates (21), and a connecting pipe (28) connected to the processing box (13) is provided at the bottom of one of the storage chambers (15), and a purification layer (29) is provided in the processing box (13), and an air outlet (30) is provided on the processing box (13).
2. A reaction kettle according to claim 1, characterized in that: The flip frame (6) is fixedly connected to a scraper (7), and the outer surface of the scraper (7) is arranged to fit and slide against the inner wall of the inner cavity (3).
3. A reaction kettle according to claim 1, characterized in that: The bottom of the enamel reaction kettle body (1) is provided with a discharge port (8), a control valve (9) is provided inside the discharge port (8), and the top cover (4) is provided with a feed port (10).
4. A reaction kettle according to claim 1, characterized in that: The material of the adsorption layer (19) is adsorption cotton, and the material of the purification layer (29) is activated carbon.
5. A reaction kettle according to claim 1, characterized in that: The top of the storage cavity (15) is in an open form, and the bottom of the sealing plate (21) is fixedly connected with a sealing plug (22) which is nested and sealed with the storage cavity (15).
6. A reaction kettle according to claim 1, characterized in that: The fixing mechanism comprises a movable groove (23) arranged on the sealing plate (21) and a slot (26) arranged on the inner wall of the recess (20); an insert block (24) and a spring (25) are respectively arranged in the movable groove (23); a handle (27) is arranged on the top of the sealing plate (21); and the handle (27) and the insert block (24) are fixedly connected via a connecting block.
7. A reaction kettle according to claim 6, characterized in that: The insert block (24) and the slot (26) are arranged to be plug-fitted, and one side of the bottom of the insert block (24) is arranged in the form of an inclined surface.
Citation Information
Cited By
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