Tubular reactor for ammoniated compound fertilizer

By adopting structures such as drive box, reciprocating screw and cleaning ring in the ammonia compound fertilizer tube reactor, the cleaning difficulties caused by pulling rope corrosion are solved, and the stable movement of the cleaning ring and the practicality of the equipment are improved.

CN222219581UActive Publication Date: 2024-12-24SHANXI FUBANGSI BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420999965.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2024-12-24
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

After long-term use of the existing ammonia compound fertilizer tube reactor, the drawstring is easily corroded and broken, and it is impossible to effectively clean the dirt in the pipe body, affecting the service life of the equipment.

Method used

A tube reactor of ammonia compound fertilizer is designed, using a driving box, reciprocating screw, drive block, connecting block, cleaning ring, slide chute, guide rod and slide block, and the pipe is connected through the reciprocating cleaning ring. The inner wall of the body is cleaned to avoid the corrosion problem of the draw rope, and the composite fertilizer raw materials are prevented from entering through the combined structure of the storage box, spring and sealing block.

Benefits of technology

The stable movement of the cleaning ring is achieved, the draw rope corrosion is avoided, the practicality and cleaning effect of the equipment are enhanced, and the service life of the equipment is extended.

✦ Generated by Eureka AI based on patent content.

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Abstract

The tubular reactor comprises a tube body, butt joint tubes are fixedly connected to the two ends of the tube body, a stirring assembly is arranged in one butt joint tube, a sliding groove is formed in the bottom of the inner side of the tube body, a guide rod is fixedly connected into the sliding groove, a sliding block is connected to the outer side of the guide rod in a sleeving mode, and the bottom of the tube body is fixedly connected with the guide rod. The top of the sliding block is fixedly connected with a cleaning ring, and the top of the pipe body is fixedly connected with a storage box. The pipe cleaning device has the advantages that when a pipe body needs to be cleaned, cleaning liquid is added into the pipe body, the rotating handle is rotated to drive the reciprocating lead screw to rotate, the reciprocating lead screw drives the driving block, the connecting block and the cleaning ring to reciprocate in the length direction of the reciprocating lead screw, and the inner wall of the pipe body is cleaned through the cleaning ring. And the sliding groove is matched with the guide rod to restrain the sliding block and guide and restrain the cleaning ring, so that the cleaning ring is more stable during movement, the problem caused by corrosion of the pull rope is avoided, and the practicability is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of compound fertilizer production, in particular to a tubular reactor for ammoniation of compound fertilizer. Background Art

[0002] Ammoniation granulation compound fertilizer adopts ammoniation and secondary dechlorination granulation production process. The principle is to add potassium chloride and sulfuric acid into the reaction tank, heat them and react under certain conditions. The escaped HCL gas can be absorbed by water to produce hydrochloric acid of a certain concentration. The generated potassium hydrogen sulfate is mixed with dilute phosphoric acid to form a mixed acid. The mixed acid is reacted with synthetic ammonia in a tubular reactor in proportion to generate compound fertilizer slurry, which is directly sprayed into the rotary drum granulator to generate sulfur-based compound fertilizer with a certain proportion of nitrogen, phosphorus and potassium.

[0003] For example, a tubular reactor of an ammonified compound fertilizer disclosed in Publication No. CN217189579U is provided with a sealing cylinder, an end cover, a drawstring, a scraping ring and other structures. When the tube body needs to be cleaned, a cleaning agent is first added to the inside of the tube body, and then the end cover is opened, and the drawstring is pulled through the end cover. The drawstring will act on the scraping ring to move along the inner wall of the tube body, thereby scraping off the dirt, which is more convenient. However, some raw materials of the ammonified compound fertilizer are corrosive, and the drawstring arranged in the reaction tube may be corroded and then broken after long-term use, making the cleaning structure unusable. For this reason, a tubular reactor of an ammonified compound fertilizer is proposed to be improved. Utility Model Content

[0004] The purpose of the present invention is to solve at least one of the above technical deficiencies.

[0005] To this end, one purpose of the utility model is to provide a tubular reactor for ammoniation of compound fertilizer to solve the problems mentioned in the background technology and overcome the shortcomings of the prior art.

[0006] In order to achieve the above-mentioned object, an embodiment of one aspect of the utility model provides a tubular reactor for ammoniation of compound fertilizer, comprising a tube body, two ends of the tube body are fixedly connected with butt pipes, one of the butt pipes is provided with a stirring assembly, a chute is provided at the bottom of the inner side of the tube body, a guide rod is fixedly connected in the chute, a slider is connected to the outer surface of the guide rod, and a cleaning ring is fixedly connected to the top of the slider;

[0007] A storage box is fixedly connected to the top of the tube body, a driving box is fixedly connected to the top of the storage box, a reciprocating screw is rotatably connected in the driving box, a driving block is threadedly connected to the reciprocating screw, a connecting block fixedly connected to a cleaning ring is fixedly connected to the bottom surface of the driving block, a plurality of springs are arranged in the storage box, and sealing blocks are fixedly connected to the ends of the springs.

[0008] Preferably, in any of the above schemes, a flange is fixedly connected to the end of the butt joint, and the stirring assembly includes a driving blade, a rotating shaft and a stirring rod.

[0009] Preferably, any of the above schemes is that the slide groove is arranged along the entire length of the tube body, and the cleaning ring is arranged in contact with the inner wall of the tube body.

[0010] The above technical solution is adopted: the tube body provides a reaction space for the compound fertilizer, and the butt-joint pipes at both ends are used to connect with the external structure, and flanges are provided at the ends of the butt-joint pipes for convenient connection with the external structure. The stirring assembly is used to stir the compound fertilizer raw materials added to the tube body, wherein the driving blade can be pushed when the raw materials are added to drive the rotating shaft to rotate, and the rotation of the rotating shaft drives the stirring rod to rotate, and the stirring rod drives the compound fertilizer raw materials to fully mix and react in the tube body. The chute provides a movable space for the slider, and cooperates with the guide rod to constrain the slider, and guide and constrain the cleaning ring.

[0011] Preferably, from any of the above schemes, the driving box and the storage box both adopt a rectangular structure, and both ends of the reciprocating screw are rotatably connected to the driving box through bearings.

[0012] Preferably, any of the above schemes is that a turning handle is provided at one end of the reciprocating screw, and the driving block adopts a rectangular structure and the top surface is attached to the driving box.

[0013] The above technical solution is adopted: the drive box provides installation and activity space for the reciprocating screw and the drive block. The drive box adopts a rectangular structure, which can constrain the drive block to prevent the drive block from rotating with the reciprocating screw. Turning the handle drives the reciprocating screw to rotate, and then drives the drive block to reciprocate along the length direction of the reciprocating screw. The setting of the reciprocating screw allows the drive block to return and continue to move after moving to the end of the reciprocating screw.

[0014] Preferably, any of the above schemes has two ends of the connection block adopting a triangular structure, and the bottom of the storage box is provided with closed soft hair.

[0015] Preferably, in any of the above schemes, chamfers are provided on both sides of the blocking block, and a plurality of the blocking blocks are evenly arranged in the storage box.

[0016] The above technical solution is adopted: the connecting block connects the driving block and the cleaning ring, so that the driving block can drive the cleaning ring to move. The two ends of the connecting block adopt a triangular structure, which cooperates with the chamfers set on both sides of the blocking block, so that the connecting block can push the blocking block to both sides when following the movement of the driving block, ensuring that the driving block can smoothly drive the cleaning ring to move. The blocking block is set in the storage box with a spring to block the middle of the storage box to prevent the compound fertilizer raw materials from entering the storage box and the driving box. The closed soft hair set at the bottom of the storage box assists the blocking block to block the storage box.

[0017] Compared with the prior art, the advantages and beneficial effects of the utility model are:

[0018] 1. The tubular reactor of the ammonified compound fertilizer is provided with a drive box, a reciprocating screw, a drive block, a turning handle, a connecting block, a cleaning ring, a chute, a guide rod, a slider and other structures. When the tube body needs to be cleaned, a cleaning liquid is added to the tube body, the turning handle is turned to drive the reciprocating screw to rotate, and the reciprocating screw drives the drive block, the connecting block and the cleaning ring to reciprocate along the length direction of the reciprocating screw, so that the cleaning ring cleans the inner wall of the tube body. The chute cooperates with the guide rod to constrain the slider, guide and constrain the cleaning ring, so that the cleaning ring is more stable when moving, avoiding the problem caused by the corrosion of the pull rope, and is more practical.

[0019] 2. The tubular reactor of the ammoniation compound fertilizer is provided with a storage box, a spring and a blocking block. The blocking block is arranged in the storage box with the spring to block the middle of the storage box to prevent the compound fertilizer raw materials from entering the storage box and the driving box. The closed soft hair arranged at the bottom of the storage box assists the blocking block to block the storage box.

[0020] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0022] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0023] Figure 2 It is a schematic diagram of the transverse section structure of the utility model;

[0024] Figure 3 It is a schematic diagram of the vertical section structure of the utility model;

[0025] Figure 4 It is a schematic diagram of the cross-section structure of the storage box position of the utility model.

[0026] In the figure: 1-tube body, 2-butt tube, 3-stirring assembly, 4-chute, 5-guide rod, 6-slider, 7-cleaning ring, 8-drive box, 9-reciprocating screw, 10-handle, 11-drive block, 12-connecting block, 13-storage box, 14-spring, 15-blocking block. DETAILED DESCRIPTION

[0027] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0028] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0029] like Figures 1 to 4 As shown, the utility model comprises a tube body 1, two ends of the tube body 1 are fixedly connected with butt-joint tubes 2, a stirring assembly 3 is arranged in one of the butt-joint tubes 2, a slide groove 4 is provided at the bottom of the inner side of the tube body 1, a guide rod 5 is fixedly connected in the slide groove 4, a slider 6 is connected to the outer cover of the guide rod 5, and a cleaning ring 7 is fixedly connected to the top of the slider 6;

[0030] A storage box 13 is fixedly connected to the top of the tube body 1, and a driving box 8 is fixedly connected to the top of the storage box 13. A reciprocating screw 9 is rotatably connected in the driving box 8, and a driving block 11 is threadedly connected to the reciprocating screw 9. A connecting block 12 fixedly connected to the cleaning ring 7 is fixedly connected to the bottom surface of the driving block 11. A plurality of springs 14 are arranged in the storage box 13, and a sealing block 15 is fixedly connected to the end of the spring 14.

[0031] Embodiment 1: The end of the butt joint 2 is fixedly connected with a flange, and the stirring assembly 3 includes a driving blade, a rotating shaft and a stirring rod. The chute 4 is arranged along the entire length of the tube body 1, and the cleaning ring 7 is arranged on the inner wall of the tube body 1. The tube body 1 provides a reaction space for the compound fertilizer, and the butt joints 2 arranged at both ends are used to connect with the external structure. The flanges are arranged at the ends of the butt joint 2 for convenient connection with the external structure. The stirring assembly 3 is used to stir the compound fertilizer raw materials added to the tube body 1, wherein the driving blade can be pushed when the raw materials are added to drive the rotating shaft to rotate, and the rotation of the rotating shaft drives the stirring rod to rotate, and the stirring rod drives the compound fertilizer raw materials to fully mix and react in the tube body 1. The chute 4 provides a movable space for the slider 6, and cooperates with the guide rod 5 to constrain the slider 6, and guide and constrain the cleaning ring 7.

[0032] Embodiment 2: The drive box 8 and the storage box 13 both adopt a rectangular structure, and both ends of the reciprocating screw 9 are rotatably connected to the drive box 8 through bearings. A turning handle 10 is provided at one end of the reciprocating screw 9, and the drive block 11 adopts a rectangular structure and is attached to the drive box 8 on the top surface. The drive box 8 provides installation and activity space for the reciprocating screw 9 and the drive block 11. The drive box 8 adopts a rectangular structure, which can constrain the drive block 11 to prevent the drive block 11 from rotating with the reciprocating screw 9. Turning the turning handle 10, the turning handle 10 drives the reciprocating screw 9 to rotate, and then drives the drive block 11 to reciprocate along the length direction of the reciprocating screw 9. The setting of the reciprocating screw 9 enables the drive block 11 to return and continue to move after moving to the end of the reciprocating screw 9.

[0033] Embodiment 3: The two ends of the connection block 12 adopt a triangular structure, and the bottom of the storage box 13 is provided with closed soft hair. Chamfers are provided on both sides of the blocking block 15, and a number of blocking blocks 15 are evenly arranged in the storage box 13. The connection block 12 connects the driving block 11 and the cleaning ring 7, so that the driving block 11 can drive the cleaning ring 7 to move. The two ends of the connection block 12 adopt a triangular structure, and the chamfers provided on both sides of the blocking block 15 are matched, so that the connection block 12 can push the blocking block 15 to both sides when following the movement of the driving block 11, ensuring that the driving block 11 can smoothly drive the cleaning ring 7 to move. The blocking block 15 is provided in the storage box 13 in conjunction with the spring 14 to block the middle of the storage box 13 to prevent the compound fertilizer raw materials from entering the storage box 13 and the driving box 8. The closed soft hair provided at the bottom of the storage box 13 assists the blocking block 15 in blocking the storage box 13.

[0034] The working principle of the utility model is as follows:

[0035] S1. When the tube body 1 needs to be cleaned, a cleaning liquid is added into the tube body 1, and the turning handle 10 is turned to drive the reciprocating screw 9 to rotate, and the reciprocating screw 9 drives the driving block 11, the connecting block 12 and the cleaning ring 7 to reciprocate along the length direction of the reciprocating screw 9;

[0036] S2. When the connecting block 12 moves with the driving block 11, the blocking block 15 is pushed to both sides to ensure that the driving block 11 can smoothly drive the cleaning ring 7 to move;

[0037] S3. Under the guidance of the guide rod 5 and the slider 6, the cleaning ring 7 cleans the inner wall of the tube body 1. The blocking block 15 blocks the middle of the storage box 13 to prevent the compound fertilizer raw materials from entering the storage box 13 and the driving box 8.

[0038] Compared with the prior art, the present invention has the following beneficial effects:

[0039] 1. The tubular reactor of the ammonified compound fertilizer is provided with a driving box 8, a reciprocating screw 9, a driving block 11, a turning handle 10, a connecting block 12, a cleaning ring 7, a chute 4, a guide rod 5, a slider 6 and other structures. When the tube body 1 needs to be cleaned, a cleaning liquid is added to the tube body 1, and the turning handle 10 is turned to drive the reciprocating screw 9 to rotate, and the reciprocating screw 9 drives the driving block 11, the connecting block 12 and the cleaning ring 7 to reciprocate along the length direction of the reciprocating screw 9, so that the cleaning ring 7 cleans the inner wall of the tube body 1. The chute 4 cooperates with the guide rod 5 to constrain the slider 6, guide and constrain the cleaning ring 7, so that the cleaning ring 7 is more stable when moving, avoiding the problem caused by the corrosion of the pull rope, and having stronger practicality.

[0040] 2. The tubular reactor of the ammoniation compound fertilizer is provided with a storage box 13, a spring 14, a blocking block 15 and other structures. The blocking block 15 is arranged in the storage box 13 in cooperation with the spring 14 to block the middle of the storage box 13 to prevent the compound fertilizer raw materials from entering the storage box 13 and the driving box 8. The closed soft hairs arranged at the bottom of the storage box 13 assist the blocking block 15 in blocking the storage box 13.

Claims

1. A tubular reactor for ammoniation of compound fertilizer, comprising a tube body (1); characterized in that: The two ends of the tube body (1) are fixedly connected with butt-joint tubes (2), one of the butt-joint tubes (2) is provided with a stirring assembly (3), a slide groove (4) is provided at the bottom of the inner side of the tube body (1), a guide rod (5) is fixedly connected in the slide groove (4), a slider (6) is connected to the outer surface of the guide rod (5), and a cleaning ring (7) is fixedly connected to the top of the slider (6); The top of the tube body (1) is fixedly connected to a storage box (13), the top of the storage box (13) is fixedly connected to a drive box (8), a reciprocating screw (9) is rotatably connected inside the drive box (8), a drive block (11) is threadedly connected to the reciprocating screw (9), a connecting block (12) fixedly connected to a cleaning ring (7) is fixedly connected to the bottom surface of the drive block (11), a plurality of springs (14) are arranged inside the storage box (13), and a blocking block (15) is fixedly connected to the end of each spring (14).

2. The tubular reactor for ammoniation of compound fertilizer according to claim 1, characterized in that: The end of the butt joint (2) is fixedly connected with a flange, and the stirring assembly (3) comprises a driving blade, a rotating shaft and a stirring rod.

3. A tubular reactor for ammoniation of compound fertilizer as claimed in claim 2, characterized in that: The slide groove (4) is arranged along the entire length of the tube body (1), and the cleaning ring (7) is arranged in contact with the inner wall of the tube body (1).

4. A tubular reactor for ammoniation of compound fertilizer as claimed in claim 3, characterized in that: The driving box (8) and the storage box (13) both adopt a rectangular structure, and both ends of the reciprocating screw rod (9) are rotatably connected to the driving box (8) via bearings.

5. A tubular reactor for ammoniation of compound fertilizer according to claim 4, characterized in that: A turning handle (10) is provided at one end of the reciprocating screw rod (9), and the driving block (11) adopts a rectangular structure and its top surface is attached to the driving box (8).

6. A tubular reactor for ammoniation of compound fertilizer according to claim 5, characterized in that: The two ends of the connection block (12) adopt a triangular structure, and the bottom of the storage box (13) is provided with closed soft hair.

7. A tubular reactor for ammoniation of compound fertilizer according to claim 6, characterized in that: Chamfers are provided on both sides of the blocking block (15), and a plurality of the blocking blocks (15) are evenly arranged in the storage box (13).