Surface spraying device for end socket machining
By designing components such as arc spraying devices and electric telescopic rods, the problem of dead corners of semispherical head spraying is solved, more efficient spraying effect and stability are achieved, and the overall efficiency of head processing is improved.
Patent Information
- Application Number
- CN202420265101.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-04
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-02-04
AI Technical Summary
During the processing process of existing hemispherical heads, due to their hemispherical shape, traditional spray guns are prone to spray blind spots during the spraying process, resulting in the need for secondary supplementary spraying, which reduces the overall spraying efficiency and affects the processing process.
A surface spraying device for head processing is designed, including arc-shaped spray rack, arc-shaped bent pipe, shunt pipe, control valve, spray head and electric telescopic rod. The nozzle position is distributed in arc shape, which can effectively perform the semi-spherical sealing head The arc-shaped surface is sprayed to reduce spray dead angles, and drive the drive shaft and driven table to rotate, realizing the rotation of the head, combining the use of electric telescopic rods and limit blocks to ensure stable and fixed head Quick replacement.
It effectively reduces spray blind spots, improves the spray efficiency and stability of the sealing head, simplifies the processing process, and improves the spraying effect and overall processing efficiency of the semi-spherical sealing head.
Smart Images

Figure CN222219969U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of end cap processing, in particular to a surface spraying device for end cap processing. Background Art
[0002] The end cap is a component used to seal the end of a container to isolate the internal and external media, also known as an end cap. The end cap is a component of a container, connected to the cylinder by welding. According to the shape of the end cap surface, it can be divided into convex, conical, flat and combined shapes. A convex end cap refers to a end cap with a convex outer surface, such as a hemispherical, elliptical, dished and spherical end cap without folded edges.
[0003] During the processing of existing hemispherical heads, due to their hemispherical shape, traditional spray guns are prone to dead spots during the spraying process, requiring secondary supplementary spraying, resulting in low overall spraying efficiency and affecting the processing flow; therefore, it does not meet existing needs. In this regard, we propose a surface spraying device for head processing. Utility Model Content
[0004] The purpose of the utility model is to provide a surface spraying device for head processing, so as to solve the problem that the existing hemispherical heads proposed in the above background technology are limited by their hemispherical shape during the processing, and traditional spray guns are prone to spraying dead corners during the spraying process, requiring secondary supplementary spraying, resulting in low overall spraying efficiency and affecting the processing flow.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a surface spraying device for head processing, comprising: a cover and a rotating table, wherein the cover is located above the rotating table;
[0006] Also includes:
[0007] An arc-shaped spraying stand is arranged inside the cover, an arc-shaped curved pipe is arranged inside the arc-shaped spraying stand, a plurality of arc-shaped shunt pipes arranged at intervals are arranged on the outer wall of the arc-shaped curved pipe, a control valve is installed on the outer wall of the shunt pipe, and a spray head is installed at one end of the shunt pipe;
[0008] A second electric telescopic rod is installed on both sides above the arc-shaped spray rack. A bracket is installed at the telescopic end of the second electric telescopic rod. A delivery pipe is installed at the middle position of the bracket. One end of the delivery pipe is connected to the arc-shaped elbow, and a storage tank is installed at the other end of the delivery pipe.
[0009] Preferably, third electric telescopic rods are installed on both sides above the cover, and the telescopic ends of the third electric telescopic rods are assembled and installed with the cover by screws.
[0010] Preferably, a plurality of annularly distributed drive boxes are installed above the rotating table, a drive motor is installed inside the drive box, a transmission shaft is provided at the output end of the drive motor, a driven table is installed at the upper end of the transmission shaft, and the drive motor is connected to the driven table through the transmission shaft.
[0011] Preferably, a support column is installed above the driven platform, a head body is provided at the upper end of the support column, a plurality of first electric telescopic rods distributed in an annular shape are installed on the outer wall of the upper end of the support column, and a limit block is installed at the telescopic end of the first electric telescopic rod.
[0012] Preferably, a base is installed below the rotating table, a motor shaft is installed between the base and the rotating table, and the upper end of the motor shaft is assembled and installed with the rotating table.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The utility model, through the arrangement of arc-shaped spraying rack, arc-shaped elbow, shunt pipe, control valve, nozzle, second electric telescopic rod, bracket and conveying pipe, enables the surface spraying equipment to effectively spray the hemispherical heads. During the spraying process, the nozzle positions are distributed in an arc shape, which can effectively spray the hemispherical arc surface, reduce the spraying dead angle, and facilitate the use of users;
[0015] Specifically, the second electric telescopic rod drives the bracket to move up and down, and the delivery pipe is a telescopic pipe, which is telescopic and retracts with the movement. At the same time, it is used to deliver the spray material in the storage tank into the arc-shaped curved pipe; the arc-shaped spraying rack and the arc-shaped curved pipe are both arc-shaped structures, and their volumes are larger than the volume of the head to be sprayed, so that the head can be covered inside for comprehensive spraying; the spray material in the arc-shaped curved pipe is diverted and transported from each diverter pipe to each nozzle for spraying operation, and the control valve is used to control the opening and closing state of each diverter pipe; after spraying, the arc-shaped spraying rack is driven upward by the second electric telescopic rod to retract, so that the rotating table below can rotate and replace the head;
[0016] The invention solves the problem that during the processing of the existing hemispherical head, due to the limitation of its hemispherical shape, the traditional spray gun is prone to have dead angles in the spraying process, and a secondary supplementary spraying is required, resulting in low overall spraying efficiency and affecting the processing flow.
[0017] 2. The driving motor is used to drive the transmission shaft and the driven platform to rotate, and the upper head body is driven to rotate by the rotation. In combination with the arc-shaped spraying assembly above, the head can perform a more comprehensive spraying operation by self-rotation, reducing the blind spots of spraying; when the first electric telescopic rod is extended, the limit block can be pressed against the inner wall of the head body. When multiple first electric telescopic rods are extended at the same time, the head body can be firmly fixed, thereby improving the firmness of the head when it is placed, and the position of the limit block can be adjusted by the first electric telescopic rod, which is convenient for adjusting heads of different sizes; after the spraying is completed, the limit block is no longer pressed against the head by retracting inward, so that the user can easily remove the head and replace it; the above structure can improve the spraying effect, and can improve the stability and firmness of the hemispherical head when it is placed. At the same time, it is convenient for users to quickly take out and replace it, thereby improving the overall processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the internal structure of the cover of the utility model;
[0020] Figure 3 It is a schematic diagram of the local structure of the support column of the utility model;
[0021] Figure 4 It is a schematic diagram of the local structure of the driving motor of the utility model;
[0022] In the figure: 1. base; 2. motor shaft; 3. rotating table; 4. drive box; 5. drive motor; 6. transmission shaft; 7. driven table; 8. support column; 9. head body; 10. first electric telescopic rod; 11. limit block; 12. cover; 13. storage tank; 14. second electric telescopic rod; 15. bracket; 16. delivery pipe; 17. arc-shaped spray rack; 18. arc-shaped bend pipe; 19. shunt pipe; 20. control valve; 21. nozzle; 22. third electric telescopic rod. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0024] See also Figure 1-4 The utility model provides an embodiment: a surface spraying device for head processing, comprising: a cover 12 and a rotating table 3, and the cover 12 is located above the rotating table 3;
[0025] Also includes:
[0026] The arc-shaped spraying frame 17 is arranged inside the cover 12, and an arc-shaped curved pipe 18 is arranged inside the arc-shaped spraying frame 17. A plurality of arc-shaped shunt pipes 19 arranged at intervals are arranged on the outer wall of the arc-shaped curved pipe 18. A control valve 20 is installed on the outer wall of the shunt pipe 19, and a nozzle 21 is installed at one end of the shunt pipe 19;
[0027] A second electric telescopic rod 14 is installed on both sides above the arc-shaped spraying frame 17. A bracket 15 is installed at the telescopic end of the second electric telescopic rod 14. A delivery pipe 16 is installed at the middle position of the bracket 15. One end of the delivery pipe 16 is connected to the arc-shaped elbow 18. The other end of the delivery pipe 16 is installed with a storage tank 13;
[0028] By setting the arc-shaped spraying frame 17, the arc-shaped elbow 18, the shunt pipe 19, the control valve 20, the nozzle 21, the second electric telescopic rod 14, the bracket 15, and the conveying pipe 16, the surface spraying equipment can effectively spray the hemispherical heads. During the spraying process, the nozzle 21 is distributed in an arc shape, which can effectively spray the hemispherical arc surface, reduce the spraying dead angle, and facilitate the user to use;
[0029] Specifically, the second electric telescopic rod 14 drives the bracket 15 to move up and down, and the delivery pipe 16 is a telescopic pipe, which is telescopic and retracts with the movement. At the same time, it is used to deliver the spray material in the storage tank 13 into the arc-shaped curved pipe 18; the arc-shaped spraying frame 17 and the arc-shaped curved pipe 18 are both arc-shaped structures, and their volumes are larger than the volume of the head required for spraying, so that the head can be covered inside for comprehensive spraying; the spray material in the arc-shaped curved pipe 18 is diverted and transported from each diversion pipe 19 to each nozzle 21 for spraying operation, and the control valve 20 is used to control the opening and closing state of each diversion pipe 19; after spraying, the arc-shaped spraying frame 17 is driven upward and retracted by the second electric telescopic rod 14, so that the rotating table 3 below can rotate and replace the head.
[0030] See also Figure 1 , third electric telescopic rods 22 are installed on both sides above the cover 12, and the telescopic ends of the third electric telescopic rods 22 are assembled and installed with the cover 12 by screws;
[0031] The cover 12 is used to cover the head, and the height of the cover 12 can be adjusted by the third electric telescopic rod 22.
[0032] See also Figure 1 , Figure 4 A plurality of drive boxes 4 distributed in an annular shape are installed above the rotating table 3, a drive motor 5 is installed inside the drive box 4, a transmission shaft 6 is provided at the output end of the drive motor 5, a driven table 7 is installed at the upper end of the transmission shaft 6, and the drive motor 5 is connected to the driven table 7 through the transmission shaft 6;
[0033] The driving motor 5 is used to drive the transmission shaft 6 and the driven platform 7 to rotate, and the upper head body 9 is driven to rotate by rotation. In combination with the arc-shaped spraying assembly above, the head can perform a more comprehensive spraying operation by self-rotation, reducing blind spots in spraying.
[0034] See also Figure 1 , Figure 3 A support column 8 is installed above the driven platform 7, a head body 9 is provided at the upper end of the support column 8, a plurality of first electric telescopic rods 10 distributed in an annular shape are installed on the outer wall of the upper end of the support column 8, and a limit block 11 is installed at the telescopic end of the first electric telescopic rod 10;
[0035] When the first electric telescopic rod 10 is in the extended state, the limit block 11 can be pressed against the inner wall of the head body 9. Multiple first electric telescopic rods 10 are extended at the same time, so the head body 9 can be firmly fixed, thereby improving the firmness of the head when it is placed. The position of the limit block 11 can be adjusted by the first electric telescopic rod 10, so that it is convenient to adjust heads of different sizes. After spraying is completed, the limit block 11 no longer presses against the head by retracting inward, so that the user can easily remove and replace the head.
[0036] See also Figure 1 A base 1 is installed below the rotating table 3, a motor shaft 2 is installed between the base 1 and the rotating table 3, and the upper end of the motor shaft 2 is assembled with the rotating table 3;
[0037] The rotating table 3 is used to rotate, and the head above it is driven to move in a circular manner by the rotation, so that the head moves to the bottom of the arc-shaped spraying rack 17, and the spraying operation is performed on it;
[0038] Specifically, the motor is located in the base 1 (not shown in the figure), and the motor is used to cooperate with the motor shaft 2 to drive the rotating platform 3 to rotate.
[0039] Working principle: the second electric telescopic rod 14 drives the bracket 15 to move up and down, and the delivery pipe 16 is a telescopic pipe, which is telescopic and retracts with the movement. At the same time, it is used to deliver the spray material in the storage tank 13 into the arc-shaped curved pipe 18; the arc-shaped spraying frame 17 and the arc-shaped curved pipe 18 are both arc-shaped structures, and their volumes are larger than the volume of the head to be sprayed, so that the head can be covered inside for comprehensive spraying; the spray material in the arc-shaped curved pipe 18 is diverted and transported from each shunt pipe 19 to each nozzle 21 for spraying operation, and the control valve 20 is used to control the opening and closing state of each shunt pipe 19; after spraying, the arc-shaped spraying frame 17 is driven upward by the second electric telescopic rod 14 to retract, so that the rotating table 3 below can rotate and replace the head;
[0040] The driving motor 5 is used to drive the transmission shaft 6 and the driven platform 7 to rotate, and the upper end cap body 9 is driven to rotate by the rotation. With the arc-shaped spraying assembly above, the end cap can perform a more comprehensive spraying operation by self-rotation;
[0041] When the first electric telescopic rod 10 is in the extended state, the limit block 11 can be pressed against the inner wall of the head body 9. When multiple first electric telescopic rods 10 are extended at the same time, the head body 9 can be firmly fixed, thereby improving the firmness of the head when it is placed. The position of the limit block 11 can be adjusted by the first electric telescopic rod 10, which is convenient for adjusting heads of different sizes. After the spraying is completed, the limit block 11 is retracted inwardly so that it no longer presses against the head, so that the user can conveniently remove and replace the head.
[0042] The rotating table 3 is used to rotate, and the head above it is driven to move in a circular manner, so that the head moves to the bottom of the arc-shaped spraying frame 17 and performs a spraying operation on it.
[0043] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A surface spraying device for head processing, comprising a cover (12) and a rotating table (3), wherein the cover (12) is located above the rotating table (3); Features: Also includes: An arc-shaped spraying frame (17) is arranged inside the cover (12), an arc-shaped curved pipe (18) is arranged inside the arc-shaped curved pipe (18), a plurality of arc-shaped flow dividers (19) are arranged on the outer wall of the arc-shaped curved pipe (18), a control valve (20) is installed on the outer wall of the flow divider (19), and a spray head (21) is installed at one end of the flow divider (19); A second electric telescopic rod (14) is installed on both sides above the arc-shaped spraying frame (17); a bracket (15) is installed at the telescopic end of the second electric telescopic rod (14); a delivery pipe (16) is installed at the middle position of the bracket (15); one end of the delivery pipe (16) is connected to the arc-shaped curved pipe (18); and a storage tank (13) is installed at the other end of the delivery pipe (16).
2. A surface spraying device for head processing according to claim 1, characterized in that: A third electric telescopic rod (22) is installed on both sides above the cover (12), and the telescopic end of the third electric telescopic rod (22) is assembled and installed with the cover (12) by means of screws.
3. The surface spraying device for head processing according to claim 1 is characterized in that: A plurality of drive boxes (4) distributed in an annular shape are installed above the rotating table (3), a drive motor (5) is installed inside the drive box (4), a transmission shaft (6) is provided at the output end of the drive motor (5), a driven table (7) is installed at the upper end of the transmission shaft (6), and the drive motor (5) is transmission-connected to the driven table (7) via the transmission shaft (6).
4. A surface spraying device for head processing according to claim 3, characterized in that: A support column (8) is installed above the driven platform (7), a head body (9) is provided at the upper end of the support column (8), a plurality of first electric telescopic rods (10) distributed in an annular shape are installed on the outer wall of the upper end of the support column (8), and a limit block (11) is installed at the telescopic end of the first electric telescopic rod (10).
5. The surface spraying device for head processing according to claim 1 is characterized in that: A base platform (1) is installed below the rotating platform (3), a motor shaft (2) is installed between the base platform (1) and the rotating platform (3), and the upper end of the motor shaft (2) is assembled and installed with the rotating platform (3).
