Electromagnetic adsorption self-centering clamping device for marine engine piston

By introducing clamping and rotating mechanisms into the self-centering clamping device of marine engine piston electromagnetic adsorption, the problem of piston offset is solved, and the piston is accurately installed and fixed, which improves production efficiency and saves labor costs.

CN222221903UActive Publication Date: 2024-12-24JIANGSU KML PISTON PLANT CO LTD
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Patent Information

Application Number
CN202421007960.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2024-12-24
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

The existing marine engine piston electromagnetic adsorption self-centering clamping device does not perform positioning treatment when the piston is placed into the piston cylinder, resulting in the piston being easily deviated, increasing production time and labor costs, and reducing production efficiency.

Method used

A marine engine piston electromagnetic adsorption self-centering clamping device including a clamping mechanism and a rotating mechanism is designed. The pulley and threaded rod drive the slider through the motor to achieve accurate installation of the clamping assembly and precise fixation using electromagnetic adsorption force. The piston and rotating mechanism save manpower operation, and the moving wheel facilitates the device movement.

Benefits of technology

Accurate installation and fixation of the piston is achieved, reducing manpower operation, improving production efficiency, and precisely controlling the piston position through electromagnetic adsorption, saving time and labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electromagnetic adsorption self-centering clamping device for a marine engine piston, and relates to the technical field of electromagnetic adsorption. The device comprises a box body and a first motor groove formed in the left side of the box body, a clamping mechanism and a rotating mechanism are arranged on the box body, the clamping mechanism comprises a first motor fixedly installed on the inner wall of the right side of the first motor groove, and a first rotating shaft is fixedly installed on an output shaft of the first motor; the left end of the first rotating shaft extends out of the box body and is rotationally connected with the box body, and two rectangular blocks are fixedly installed on the front face of the box body. By arranging the clamping mechanism, the first motor can be started, the first motor drives the first rotating shaft, the first rotating shaft drives the two belt wheels through the belt, so that the threaded rods on the belt wheels are driven, the two sliding blocks are installed on the threaded rods in a threaded mode, and the clamping assemblies are installed on the two sliding blocks; the rotation of the threaded rod enables the two sliding blocks to move relative to each other.
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Description

Technical Field

[0001] The utility model belongs to the technical field of electromagnetic adsorption, in particular to an electromagnetic adsorption self-centering clamping device for a marine engine piston. Background Art

[0002] The electromagnetic adsorption self-centering clamping device for a marine engine piston is a clamping device that uses the electromagnetic adsorption principle to fix the piston and ensure its accurate position during the processing.

[0003] In the related art, a marine engine piston electromagnetic adsorption self-centering clamping device with publication number CN110645270B is disclosed, comprising: a double-conical sleeve, the outer surface of which has two conical surfaces, and the double-conical sleeve is sleeved on the rotor; and a support assembly.

[0004] When placing the piston, the device does not perform positioning processing on the piston, so that the piston is easily offset when placed in the piston cylinder, thereby requiring more time and manpower to control and adjust the position of the piston, thereby reducing production efficiency. Utility Model Content

[0005] The utility model aims to provide an electromagnetic adsorption self-centering clamping device for a marine engine piston. Through a clamping mechanism, the problem of failure to position the piston, which may cause the piston to be easily offset when placed in a piston cylinder, requires more time and manpower to control and adjust the position of the piston, thereby reducing production efficiency.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] The utility model is a marine engine piston electromagnetic adsorption self-centering clamping device, comprising a box body and a motor slot one opened on the left side of the box body, wherein the box body is provided with a clamping mechanism and a rotating mechanism;

[0008] The clamping mechanism includes a motor 1 fixedly mounted on the right inner wall of a motor slot 1, a rotating shaft 1 fixedly mounted on the output shaft of the motor 1, a left end of the rotating shaft 1 extending outside the box body and rotatably connected to the box body, two rectangular blocks are fixedly mounted on the front side of the box body, a threaded rod is fixedly mounted on one side of the two rectangular blocks close to each other, the left end of the threaded rod extends outside the corresponding rectangular block and is rotatably connected to the corresponding rectangular block, pulleys are fixedly sleeved on the outer walls of the rotating shaft 1 and the threaded rod, and belts are wound around the outer walls of the two pulleys.

[0009] Furthermore, two sliders are threadedly installed on the outer wall of the threaded rod, and a limiting rod is fixedly installed on the side where the two rectangular blocks are close to each other. The limiting rod passes through the two sliders and is slidably connected to the two sliders respectively. Strip rods are fixedly installed on the front sides of the two sliders respectively, and clamping assemblies are fixedly installed on the side where the two strip rods are close to each other respectively, and pistons are arranged in the two clamping assemblies.

[0010] Furthermore, a battery box is provided on the top of the piston, and batteries are fixedly installed in the battery box. A hydraulic cylinder 1 is fixedly installed on the bottom of the battery box. A magnet is fixedly installed on the output shaft of the hydraulic cylinder 1. A connecting wire is fixedly installed on the top of the magnet. The top of the connecting wire is fixedly connected to the battery box. A coil is provided in the magnet, and the magnet is in contact with the piston.

[0011] Furthermore, the rotating mechanism includes a rectangular block three fixedly mounted on the top of the box body, a motor slot two is opened on the top of the rectangular block three, a motor two is fixedly mounted on the bottom inner wall of the motor slot two, a rotating shaft two is fixedly mounted on the output shaft of the motor two, and the top end of the rotating shaft two extends to the outside of the rectangular block three and is rotatably connected to the rectangular block three.

[0012] Furthermore, a gear is fixedly installed on the top of the rotating shaft 2, a turntable is provided on the top of the rectangular block 3, a mounting groove is provided at the bottom of the turntable, a rack is fixedly installed in the mounting groove, the gear is meshed with the rack, and a hydraulic cylinder 2 is fixedly installed on the front of the turntable, and the output shaft of the hydraulic cylinder 2 is fixedly connected to the battery box.

[0013] Furthermore, a box groove is provided on the top of the box, a plurality of round rods are fixedly installed on the bottom of the box, and moving wheels are respectively fixedly installed on the bottom ends of the plurality of round rods.

[0014] The utility model has the following beneficial effects:

[0015] The utility model provides a clamping mechanism so that a motor can be started, the motor drives a rotating shaft, and the rotating shaft drives two pulleys through a belt, so that a threaded rod on the pulley is driven. Because two sliders are threadedly installed on the threaded rod, the rotation of the threaded rod can make the two sliders move relative to each other, thereby driving the clamping assembly on the slider to move closer to each other and close together. The piston can be more accurately installed in the piston cylinder through the closed clamping assembly; the battery in the battery box energizes the coil in the magnet through the connecting wire, so that the magnet can generate a strong adsorption force to firmly absorb the piston, and the control The size of the electromagnetic adsorption force is controlled to achieve precise fixation or release of the piston; the rotating mechanism can be used to start motor 2, which drives shaft 2, which drives the gear, and the gear matches the rack in the turntable, so that the turntable is driven. Because hydraulic cylinder 2 and the magnetic attraction mechanism are connected to the turntable, the magnetic attraction mechanism can rotate above the piston under the drive of the turntable, and then clamp and rotate the piston in the box groove, thereby saving manpower; the piston can be shipped through the box groove on the box, thereby saving manpower for handling, and the multiple moving wheels at the bottom of the box can make it more convenient to move the device.

[0016] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 This is a structural schematic diagram of a marine engine piston electromagnetic adsorption self-centering clamping device according to the utility model;

[0019] Figure 2 This is a schematic diagram of the front section structure of a marine engine piston electromagnetic adsorption self-centering clamping device of the utility model;

[0020] Figure 3 This is a schematic structural diagram of a side section view of a marine engine piston electromagnetic adsorption self-centering clamping device of the utility model;

[0021] Figure 4 For this utility model Figure 2 A is a schematic diagram of the enlarged structure of the middle part;

[0022] Figure 5 For this utility model Figure 3 Schematic diagram of the enlarged structure of B.

[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0024] 1. Box body; 2. Motor slot 1; 3. Motor 1; 4. Rotating shaft 1; 5. Rectangular block; 6. Threaded rod; 7. Pulley; 8. Belt; 9. Slider; 10. Limit rod; 11. Bar rod; 12. Clamping assembly; 13. Piston; 14. Battery box; 15. Battery; 16. Hydraulic cylinder 1; 17. Magnet; 18. Connecting wire; 19. Coil; 20. Rectangular block 3; 21. Motor slot 2; 22. Motor 2; 23. Rotating shaft 2; 24. Gear; 25. Turntable; 26. Mounting slot; 27. Rack; 28. Hydraulic cylinder 2; 29. ​​Box body slot; 30. Round rod; 31. Moving wheel. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-5 As shown, the utility model is a marine engine piston electromagnetic adsorption self-centering clamping device, comprising a box body 1 and a motor slot 2 opened on the left side of the box body 1, and the box body 1 is provided with a clamping mechanism and a rotating mechanism;

[0027] The clamping mechanism includes a motor 3 fixedly mounted on the right inner wall of the motor slot 2, a rotating shaft 4 fixedly mounted on the output shaft of the motor 3, the left end of the rotating shaft 4 extends to the outside of the box body 1 and is rotatably connected to the box body 1, two rectangular blocks 5 are fixedly mounted on the front of the box body 1, a threaded rod 6 is fixedly mounted on the side of the two rectangular blocks 5 close to each other, the left end of the threaded rod 6 extends to the outside of the corresponding rectangular block 5 and is rotatably connected to the corresponding rectangular block 5, pulleys 7 are fixedly sleeved on the outer walls of the rotating shaft 4 and the threaded rod 6, and belts 8 are wound around the outer walls of the two pulleys 7.

[0028] Among them Figure 1 As shown, two sliders 9 are threadedly installed on the outer wall of the threaded rod 6, and a limiting rod 10 is fixedly installed on the side where the two rectangular blocks 5 are close to each other. The limiting rod 10 passes through the two sliders 9 and is slidably connected to the two sliders 9 respectively. Strip rods 11 are fixedly installed on the front sides of the two sliders 9 respectively, and clamping assemblies 12 are fixedly installed on the side where the two strip rods 11 are close to each other, and pistons 13 are arranged in the two clamping assemblies 12.

[0029] By setting the clamping mechanism, the motor 3 can be started, the motor 3 drives the rotating shaft 4, and the rotating shaft 4 drives two pulleys 7 through the belt 8, so that the threaded rod 6 on the pulley 7 is driven. Because two sliders 9 are threadedly installed on the threaded rod 6, the rotation of the threaded rod 6 will cause the two sliders 9 to move relative to each other, thereby driving the clamping assembly 12 on the slider 9 to move closer to each other with the two sliders 9. The closed clamping assembly 12 can make the piston 13 more accurately installed in the piston cylinder.

[0030] Among them Figure 3 As shown, a battery box 14 is provided on the top of the piston 13, and a battery 15 is fixedly installed in the battery box 14. A hydraulic cylinder 16 is fixedly installed at the bottom of the battery box 14, and a magnet 17 is fixedly installed on the output shaft of the hydraulic cylinder 16. A connecting wire 18 is fixedly installed on the top of the magnet 17, and the top of the connecting wire 18 is fixedly connected to the battery box 14. A coil 19 is provided in the magnet 17, and the magnet 17 is in contact with the piston 13.

[0031] By arranging the battery 15 in the battery box 14 to energize the coil 19 in the magnet 17 through the connecting line 18, the magnet 17 can generate a strong adsorption force to firmly absorb the piston 13. The piston can also be accurately fixed or released by controlling the size of the electromagnetic adsorption force.

[0032] Among them Figure 3 and Figure 5 As shown, the rotating mechanism includes a rectangular block three 20 fixedly mounted on the top of the box body 1, a motor slot two 21 is opened on the top of the rectangular block three 20, a motor two 22 is fixedly mounted on the bottom inner wall of the motor slot two 21, a rotating shaft two 23 is fixedly mounted on the output shaft of the motor two 22, and the top end of the rotating shaft two 23 extends to the outside of the rectangular block three 20 and is rotatably connected to the rectangular block three 20.

[0033] By setting up a rotating mechanism, the motor 22 can be started, the motor 22 drives the rotating shaft 23, the rotating shaft 23 drives the gear 24, and the gear 24 matches with the rack 27 in the turntable 25, so that the turntable 25 is driven. Because the turntable 25 is connected with the hydraulic cylinder 28 and the magnetic attraction mechanism, the magnetic attraction mechanism can be driven by the turntable 25 to rotate above the piston 13, and then clamp and rotate the piston 13 in the box groove 29, so as to save manpower.

[0034] Among them Figure 3 and Figure 5 As shown, a gear 24 is fixedly installed on the top of the rotating shaft 23, a turntable 25 is arranged on the top of the rectangular block 3 20, a mounting groove 26 is provided at the bottom of the turntable 25, a rack 27 is fixedly installed in the mounting groove 26, the gear 24 is meshed with the rack 27, a hydraulic cylinder 28 is fixedly installed on the front of the turntable 25, and the output shaft of the hydraulic cylinder 28 is fixedly connected to the battery box 14.

[0035] By setting up a rotating mechanism, the motor 22 can be started, the motor 22 drives the rotating shaft 23, the rotating shaft 23 drives the gear 24, and the gear 24 matches with the rack 27 in the turntable 25, so that the turntable 25 is driven. Because the turntable 25 is connected with the hydraulic cylinder 28 and the magnetic attraction mechanism, the magnetic attraction mechanism can be driven by the turntable 25 to rotate above the piston 13, and then clamp and rotate the piston 13 in the box groove 29, so as to save manpower.

[0036] Among them Figure 3 As shown, a box groove 29 is formed on the top of the box 1 , and a plurality of round rods 30 are fixedly mounted on the bottom of the box 1 , and moving wheels 31 are fixedly mounted on the bottom ends of the plurality of round rods 30 .

[0037] The piston 13 can be transported by providing the box body groove 29 on the box body 1, thereby saving manpower for carrying. The multiple moving wheels 31 at the bottom of the box body 1 can more conveniently move the device.

[0038] A specific application of this embodiment is as follows: when in use, first put the piston 13 into the box groove 29 on the box body 1, then push the device to the installation location of the piston 13, then start the motor 3, the motor 3 drives the rotating shaft 4, the rotating shaft 4 drives the two pulleys 7 through the belt 8, so that the threaded rod 6 on the pulley 7 is driven, because there are two sliders 9 threadedly installed on the threaded rod 6, the rotation of the threaded rod 6 will make the two sliders 9 move relative to each other, and then drive the clamping assembly 12 on the slider 9 to follow the two sliders 9 to move closer to each other, and through the closing of the clamping assembly 12, the piston 13 can be more accurately installed in the piston cylinder, and then start the motor 22, the motor 22 will drive the rotating shaft 23, the rotating shaft 23 drives the gear 24, the gear 24 is connected to the turntable 25 through the rotation of the rotating shaft 23. The rack 27 matches so that the turntable 25 is driven. Because the turntable 25 is connected with the hydraulic cylinder 28 and the magnetic attraction mechanism, the magnetic attraction mechanism can be driven by the turntable 25 to rotate above the piston 13. When it rotates above the piston 13, the battery 15 in the battery box 14 can be started. The battery 15 energizes the coil 19 in the magnet 17 through the connecting line 18, so that the magnet 17 can generate a strong adsorption force to firmly absorb the piston 13 in the box groove 29. Finally, the magnetic attraction mechanism is driven by the rotating mechanism to return to the top of the clamping mechanism, and then the hydraulic cylinder 16 on the magnet 17 is started to lift the piston 13, so that the piston 13 can be accurately placed in the piston cylinder. When the piston 13 is placed, the piston 13 can be released by simply deenergizing the coil 19 in the magnet 17.

[0039] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0040] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A marine engine piston electromagnetic adsorption self-centering clamping device, comprising a housing (1) and a motor slot (2) provided on the left side of the housing (1), characterized in that: The box body (1) is provided with a clamping mechanism and a rotating mechanism; The clamping mechanism comprises a motor 1 (3) fixedly mounted on the right inner wall of the motor slot 1 (2); a rotating shaft 1 (4) is fixedly mounted on the output shaft of the motor 1 (3); the left end of the rotating shaft 1 (4) extends outside the box body (1) and is rotatably connected to the box body (1); two rectangular blocks (5) are fixedly mounted on the front of the box body (1); a threaded rod (6) is fixedly mounted on one side of the two rectangular blocks (5) close to each other; the left end of the threaded rod (6) extends outside the corresponding rectangular block (5) and is rotatably connected to the corresponding rectangular block (5); pulleys (7) are fixedly sleeved on the outer walls of the rotating shaft 1 (4) and the threaded rod (6); belts (8) are wound around the outer walls of the two pulleys (7).

2. The electromagnetic adsorption self-centering clamping device for a marine engine piston according to claim 1, characterized in that: Two sliders (9) are threadedly mounted on the outer wall of the threaded rod (6); a limiting rod (10) is fixedly mounted on the side where the two rectangular blocks (5) are close to each other; the limiting rod (10) passes through the two sliders (9) and is slidably connected to the two sliders (9); a strip rod (11) is fixedly mounted on the front side of the two sliders (9); a clamping assembly (12) is fixedly mounted on the side where the two strip rods (11) are close to each other; and pistons (13) are arranged in the two clamping assemblies (12).

3. The electromagnetic adsorption self-centering clamping device for a marine engine piston according to claim 2, characterized in that: A battery box (14) is arranged on the top of the piston (13), a battery (15) is fixedly installed in the battery box (14), a hydraulic cylinder (16) is fixedly installed on the bottom of the battery box (14), a magnet (17) is fixedly installed on the output shaft of the hydraulic cylinder (16), a connecting wire (18) is fixedly installed on the top of the magnet (17), the top end of the connecting wire (18) is fixedly connected to the battery box (14), a coil (19) is arranged in the magnet (17), and the magnet (17) is in contact with the piston (13).

4. The electromagnetic adsorption self-centering clamping device for a marine engine piston according to claim 1, characterized in that: The rotating mechanism comprises a rectangular block three (20) fixedly mounted on the top of the box body (1); a motor slot two (21) is opened on the top of the rectangular block three (20); a motor two (22) is fixedly mounted on the bottom inner wall of the motor slot two (21); a rotating shaft two (23) is fixedly mounted on the output shaft of the motor two (22); the top end of the rotating shaft two (23) extends outside the rectangular block three (20) and is rotatably connected to the rectangular block three (20).

5. The electromagnetic adsorption self-centering clamping device for a marine engine piston according to claim 4, characterized in that: A gear (24) is fixedly mounted on the top of the second rotating shaft (23); a turntable (25) is arranged on the top of the third rectangular block (20); a mounting groove (26) is provided at the bottom of the turntable (25); a rack (27) is fixedly mounted in the mounting groove (26); the gear (24) is meshed with the rack (27); a hydraulic cylinder (28) is fixedly mounted on the front of the turntable (25); and an output shaft of the hydraulic cylinder (28) is fixedly connected to the battery box (14).

6. The electromagnetic adsorption self-centering clamping device for a marine engine piston according to claim 1, characterized in that: The top of the box body (1) is provided with a box body groove (29), the bottom of the box body (1) is fixedly mounted with a plurality of round rods (30), and the bottom ends of the plurality of round rods (30) are respectively fixedly mounted with moving wheels (31).