Small prefabricated part turnover device for PC production line
By designing a small prefabricated component flip device, the magnetic box and labor-saving rod are fixed to the mold table, and combining the clamping device and the flip support rod, the problem of flipping small and medium-sized components in the PC production line is solved, which improves production efficiency and reduces costs.
Patent Information
- Application Number
- CN202420330398.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-22
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-02-22
AI Technical Summary
In the PC production line, small prefabricated components produced by patterned plastic molds cannot be manually flipped due to size and weight limitations, resulting in low production efficiency and serious impact on driving flips.
A small prefabricated component flip device is designed, including a fixed base, a fixing end of the clamping device, a flip support rod and a labor-saving rod. It is fixed to the mold table by a magnetic box or snap, and the member flip is achieved by using a bearing and a pipeline support system. The clamping device can be adjusted to accommodate components of different sizes.
It realizes flexible flip of components, improves production efficiency, reduces labor and equipment costs, solves the problem of difficult component flip, simplifies operation, and is widely applicable.
Smart Images

Figure CN222222968U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of small prefabricated component turnover, in particular to a small prefabricated component turnover device used in a PC production line. Background Art
[0002] With the rapid development of prefabricated buildings, prefabricated component factories have also achieved great development. The prefabricated component production line operates in an assembly line, and the types of products it produces are constantly increasing. It is especially suitable for the production of small prefabricated components with large batches. Such components generally have patterns and are produced using plastic molds (such as prefabricated cover plates, etc.), so the molds and components need to be flipped and demolded during the production process. Generally, they are made in batches. The size of such components is smaller than that of composite panels. Multiple components can be produced on one mold table, but due to the limitations of size and weight, there are situations where manual flipping is impossible, and the production batch is large. According to the situation of the production line, the flipping of the crane seriously affects the production efficiency. In view of the problem that such components are difficult to flip during the production process, a small prefabricated component flipping device for PC production lines is studied to solve the problem of difficulty in flipping small prefabricated components during the production process, improve the production efficiency of the production line, and achieve the purpose of reducing costs and increasing efficiency. Summary of the invention
[0003] In view of the deficiencies of the prior art, the utility model provides a small prefabricated component flipping device for a PC production line, which solves the flipping problem of existing small prefabricated components with patterns, which are produced by plastic molds and have moderate sizes and cannot be flipped manually.
[0004] To achieve the above purpose, the utility model is implemented through the following technical scheme: it includes a fixed base, which is formed by two bearing seats and a steel plate, and the fixed base is fixed to the mold table through a magnetic box or a buckle. A bearing is installed on the bearing seat, and a first sleeve is inserted into it at the same time. The first sleeve is clamped and fixed to the bearing and welded to the flip support rod. A clamping device fixed end and a clamping device adjusting end are installed on the flip support rod.
[0005] Preferably, the fixed end of the clamping device is composed of a rectangular tube and a steel plate and is welded to the flip support rod.
[0006] Preferably, the adjustable fixing device at the adjusting end of the clamping device is composed of a rectangular tube, a channel steel, a round tube and a steel plate.
[0007] Preferably, the contact surfaces between the steel plates at the fixed end of the clamping device and the adjusting end of the clamping device and the component are made into an oblique angle to facilitate insertion into the bottom end of the component mold.
[0008] Preferably, the adjusting end of the clamping device is connected to the flip support rod by a cotter pin and a pin key, and a rectangular notch is opened at a corresponding size position of the flip support rod. The adjusting end of the clamping device can move in the notch to facilitate the tightening and disassembly of the component, and at the same time, a steel pipe can be inserted into the round tube of the adjusting end of the clamping device.
[0009] Preferably, a second sleeve is welded and fixed to the flip support rod, and a fixing plate is provided at the connection.
[0010] Preferably, a labor-saving rod is inserted into the second sleeve, and the clearance between the labor-saving rod and the second sleeve should not be too large.
[0011] The utility model provides a small prefabricated component flipping device for a PC production line. It has the following beneficial effects: it is fixed on the mold table by using devices such as a magnetic box and a pressure rod, and the device and the mold together with the component are flipped by a labor-saving rod. It has a flexible use position, a novel structure, low cost and good effect. It is mainly fixed to the mold table by a magnetic box or a pressure rod; it is mainly composed of a fixed base by a base steel plate bearing seat and a bearing, and the first sleeve on the bearing is welded with a channel steel to form a support system. The corresponding position of the channel steel is welded with a fixing device and an adjustable fixing device is installed at the opening to form a flippable support system; the most important thing about the adjustable fixing device is that it can be moved and fixed within a certain range, which can ensure that the mold and the component are clamped, flipped after fixing, and can be moved away after flipping is completed to ensure that the mold and the component can be removed. The device is flipped by a labor-saving rod, and the labor-saving rod is detachable, which can save air and manpower. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic structural diagram of a small prefabricated component turning device for a PC production line according to the utility model.
[0013] Figure 2 This is a three-dimensional diagram of a small prefabricated component turning device for a PC production line described in the utility model.
[0014] Figure 3 This is a top view of a small prefabricated component turning device for a PC production line described in the utility model.
[0015] Figure 4 It is a side view of a small prefabricated component turning device for a PC production line described in the utility model.
[0016] In the figure: 1-fixed base; 2-fixed end of clamping device; 3-flip support rod; 4-adjusting end of clamping device; 5-second sleeve; 6-labor-saving rod; 7-bearing; 8-first sleeve; 9-steel plate; 10-split pin. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] See also Figure 1-4 The utility model provides a technical solution: a small prefabricated component flipping device for a PC production line, wherein a fixed base 1 is formed by fixing two bearing seats and a steel plate, the fixed base 1 is fixed to a mold table by a magnetic box or a buckle, the bearing 7 is fixed on the bearing seat, and at the same time, a first sleeve 8 is inserted, the first sleeve 8 is clamped and fixed to the bearing 7 and welded to the flip support rod 3, and the fixed end 2 of the clamping device is composed of a rectangular tube and a steel plate and is welded to the flip support rod 3. The adjustable fixing device of the clamping device adjusting end 4 is composed of a rectangular tube, a channel steel, a round tube and a steel plate. It is connected to the flip support rod 3 by a cotter pin 10 cotter pin and a pin key. A rectangular notch is opened at a corresponding size position of the flip support rod 3. The clamping device adjusting end 4 can move in the notch to facilitate the tightening and disassembly of the component. At the same time, a steel pipe can be inserted into the round tube of the clamping device adjusting end 4. After the device is fixed, the mold and the component can be tightened labor-savingly by the inserted steel pipe. The positioning steel plate 9 and the channel steel are welded and fixed according to the size of the component, which plays a role in stabilizing the clamping device adjusting end 4 during the flipping process. The second sleeve 5 round tube is installed and welded and fixed to the flip support rod 3 channel steel. In order to ensure firm welding, a fixed plate can be added on the top for reinforcement. The labor-saving rod 6 is a round tube and can be inserted into the second sleeve 5 for installing the labor-saving rod. However, the matching clearance between the labor-saving rod 6 and the second sleeve 5 for installing the labor-saving rod should not be too large to avoid the phenomenon of easy slipping.
[0019] It should be noted that the contact surface between the steel plate at the clamping device fixed end 2 and the clamping device adjustment end 4 and the component should be made into an oblique angle to facilitate insertion into the bottom end of the component mold;
[0020] The size of the device can be adjusted according to the size of the actual prefabricated components. The component layout must leave operating space for the flipping device. During use, the bearing seat end must be fixed by a magnetic box or the like to avoid displacement of the device during the flipping process.
[0021] The device effectively solves the problem of difficulty in flipping components in plastic mold production, can adjust the size according to the size of the production components, solves the problem of difficulty in flipping small prefabricated components in the production process, and solves the safety problems of driving and manual flipping during the flipping process. The device is simple and reasonable, easy to use, easy to disassemble, and reduces space occupation. It is widely applicable and can reduce labor costs, improve production line efficiency, and achieve the goal of reducing costs and increasing efficiency.
[0022] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".
[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A small prefabricated component turning device for a PC production line, comprising a fixed base (1), wherein the fixed base (1) is formed by fixing two bearing seats and a steel plate, and the fixed base (1) is fixed to a mold table by a magnetic box or a buckle, and is characterized in that: A bearing (7) is mounted on the bearing seat and is simultaneously penetrated by a first sleeve (8). The first sleeve (8) is clamped and fixed to the bearing (7) and is welded and fixed to the flip support rod (3). A clamping device fixing end (2) and a clamping device adjusting end (4) are mounted on the flip support rod (3).
2. A small prefabricated component turning device for a PC production line according to claim 1, characterized in that: The fixed end (2) of the clamping device is composed of a rectangular tube and a steel plate and is welded to the flip support rod (3).
3. A small prefabricated component turning device for a PC production line according to claim 1, characterized in that: The adjustable fixing device at the adjusting end (4) of the clamping device is composed of a rectangular tube, a channel steel, a round tube and a steel plate (9).
4. A small prefabricated component turning device for a PC production line according to claim 2 or 3, characterized in that: The contact surfaces between the steel plates at the fixing end (2) of the clamping device and the adjusting end (4) of the clamping device and the component should be formed into an oblique angle to facilitate insertion into the bottom end of the component mold.
5. The small prefabricated component turning device for a PC production line according to claim 1, characterized in that: The clamping device adjustment end (4) is connected to the flip support rod (3) by means of a split pin (10), a split pin and a pin key. A rectangular notch is opened at a position of corresponding size on the flip support rod (3). The clamping device adjustment end (4) can move in the notch to facilitate fastening and disassembly of the component. At the same time, a steel pipe can be inserted into the round tube of the clamping device adjustment end (4).
6. The small prefabricated component turning device for a PC production line according to claim 1, characterized in that: The flip support rod (3) is welded and fixed with a second sleeve (5), and a fixing plate is provided at the connection.
7. A small prefabricated component turning device for a PC production line according to claim 6, characterized in that: The labor-saving rod (6) is inserted into the second sleeve (5), and the matching clearance between the labor-saving rod (6) and the second sleeve (5) should not be too large.
