Catalytic ozonation reactor
By reducing the liquid flow rate using chlorinated polyvinyl chloride materials and fence assembly, the corrosion problem of ozone catalytic oxidation reactors when dealing with high-salt wastewater is solved, the equipment life is extended and the catalyst layer is protected.
Patent Information
- Application Number
- CN202420242118.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-31
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-01-31
AI Technical Summary
Existing ozone catalytic oxidation reactors are prone to corrosion when dealing with high-salt wastewater, resulting in reduced equipment life and damage to the catalyst layer.
The reactor body, water inlet, water outlet and baffle assembly are made using chlorinated polyvinyl chloride material. The liquid flow rate is reduced by setting the baffle assembly at the bottom of the reactor body to prevent corrosion and protect the catalyst layer.
It effectively prevents corrosion of the ozone catalytic oxidation reactor by high-salt wastewater, extends the equipment life and avoids damage to the catalyst layer.
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Figure CN222226064U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sewage treatment equipment, in particular to an ozone catalytic oxidation reactor. Background Art
[0002] With the development of the pharmaceutical, chemical, dye and other industries, the types and quantities of synthetic organic matter are increasing day by day, and high-concentration refractory wastewater is increasing. The composition is becoming more and more complex and difficult to biodegrade. Therefore, the treatment of high-concentration refractory organic wastewater is usually difficult to treat with conventional processes and requires ozone advanced oxidation treatment technology.
[0003] The ozone catalytic oxidation reactor is usually a tank, in which ozone and water to be treated are mixed and reacted to remove organic pollutants in the water.
[0004] The existing ozone catalytic oxidation reactor uses stainless steel (316L) or a layer of polytetrafluoroethylene material lined on the surface of carbon steel (Q235) or a layer of propylene oxide material lined on the surface of carbon steel (Q235). The above materials are easily corroded when treating high-salinity wastewater, resulting in a reduced life of the ozone catalytic oxidation reactor. Utility Model Content
[0005] The utility model provides an ozone catalytic oxidation reactor, which solves the technical problem that the ozone catalytic oxidation reactor is easily corroded when treating high-salt wastewater, thereby damaging the internal structure of the ozone catalytic oxidation reactor.
[0006] To solve the above technical problems, the technical solution of this novel invention is as follows:
[0007] An ozone catalytic oxidation reactor, comprising:
[0008] Guardrails;
[0009] Connect the reactor body with the guardrail bottom:
[0010] A water inlet is provided at the lower part of the side wall of the reactor body;
[0011] A water outlet is provided at the upper portion of the side wall of the reactor body;
[0012] A catalyst layer is arranged inside the reactor body;
[0013] The catalyst layer is located at the lower part of the water outlet;
[0014] A baffle assembly is provided at the bottom of the reactor body;
[0015] The reactor body is made of chlorinated polyvinyl chloride.
[0016] Optionally, the water outlet is an arc-shaped structure;
[0017] The water outlet is located on the side wall of the reactor body.
[0018] Optionally, the first end of the water outlet is located outside the side wall of the reactor body, the second end of the water outlet is located inside the side wall of the reactor body, and the second end of the water outlet is perpendicular to the first end of the water outlet and located above the first end of the water outlet;
[0019] A filter screen is arranged at the second end of the water outlet.
[0020] Optionally, the baffle assembly includes a baffle perpendicular to the bottom of the reactor body, and a support tube connected to the baffle and the bottom of the reactor body;
[0021] The baffle is parallel to the water inlet.
[0022] Optionally, a vent hole is provided at the top of the reactor body.
[0023] Optionally, a guard ladder is provided on the outer side of the guardrail side wall.
[0024] Optionally, a water outlet weir is provided on the upper part of the reactor body;
[0025] The water outlet weir is located above the water outlet.
[0026] Optionally, a lifting lug is provided on the outer side of the side wall of the reactor body;
[0027] The number of the lifting lugs is an even number;
[0028] The lifting ears are symmetrically arranged on the outer side of the side wall of the reactor body.
[0029] The above scheme of the utility model includes: a guardrail; a reactor body connected to the bottom of the guardrail; a water inlet is provided at the lower part of the side wall of the reactor body; a water outlet is provided at the upper part of the side wall of the reactor body; a catalyst layer is provided inside the reactor body; the catalyst layer is located below the water outlet; a baffle assembly is provided at the bottom of the reactor body; the reactor body is made of chlorinated polyvinyl chloride. By providing a baffle assembly at the bottom of the reactor body, the flow rate of the liquid inside the reactor body can be reduced, which plays a role in preventing the catalyst layer inside the reactor body from being damaged. By making the reactor body, water inlet, water outlet and baffle assembly all of chlorinated polyvinyl chloride, the reactor body can be prevented from being corroded when filtering high-salinity liquids. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a structural schematic diagram of the ozone catalytic oxidation reactor of the utility model;
[0031] Figure 2 It is a cross-sectional view of the guardrail of the ozone catalytic oxidation reactor of the utility model;
[0032] Figure 3 It is a top view of the ozone catalytic oxidation reactor body of the utility model;
[0033] Description of reference numerals:
[0034] 1. Guardrail; 2. Reactor body; 21. Catalyst layer; 3. Water inlet; 4. Water outlet; 41. Filter; 5. Baffle assembly; 51. Baffle; 52. Support pipe; 6. Exhaust hole; 7. Guard ladder; 8. Water outlet weir; 9. Lifting ear. DETAILED DESCRIPTION
[0035] The exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.
[0036] like Figure 1 As shown, the utility model provides an ozone catalytic oxidation reactor, comprising:
[0037] Guardrail 1;
[0038] A reactor body 2 is connected to the bottom of the guardrail 1;
[0039] The lower part of the side wall of the reactor body 2 is provided with a water inlet 3;
[0040] The upper part of the side wall of the reactor body 2 is provided with a water outlet 4;
[0041] A catalyst layer 21 is disposed inside the reactor body 2;
[0042] The catalyst layer 21 is located at the lower part of the water outlet 4;
[0043] A baffle assembly 5 is provided at the bottom of the reactor body 2;
[0044] The reactor body 2 is made of chlorinated polyvinyl chloride.
[0045] In this embodiment, the bottom of the guardrail 1 of the ozone catalytic oxidation reactor is fixedly connected to the top edge of the reactor body 2, and the reactor body 2 is provided with a water inlet 3 and a water outlet 4. A catalyst layer 21 is provided on the inner side of the side wall of the reactor body 2 and between the water inlet 3 and the water outlet 4, which can catalytically oxidize the liquid in the reactor body 2. Since the liquid flow rate entering the reactor body 2 from the water inlet 3 is too large, the catalyst on the catalyst layer 21 is washed away and flows out of the reactor body 2 from the water outlet 4. Therefore, a baffle assembly 5 is provided at the bottom of the reactor body 2 to reduce the liquid flow rate at the water inlet 3 and prevent the catalyst layer 21 from being damaged by water flow. The reactor body 2, the water inlet 3, the water outlet 4 and the baffle assembly 5 are all made of chlorinated polyvinyl chloride, which prevents the ozone catalytic oxidation reactor from being corroded when filtering high-salinity liquids.
[0046] The utility model can reduce the flow rate of the liquid inside the reactor body 2 by arranging a baffle assembly 5 at the bottom of the reactor body 2, thereby preventing the catalyst layer 21 inside the reactor body 2 from being damaged. The reactor body 2 is made of chlorinated polyvinyl chloride, thereby preventing the reactor body 2 from being corroded when filtering high-salinity liquid.
[0047] In an optional embodiment of the present utility model, the water outlet 4 is an arc-shaped structure; the water outlet 4 is located on the side wall of the reactor body 2 .
[0048] In this embodiment, the water outlet 4 is located at the upper part of the side wall of the reactor body 2, and serves to discharge the treated liquid from the reactor body 2. The water outlet 4 is an arc-shaped structure, which can prevent water short-circuiting when the circulation pump draws liquid from the water outlet 4.
[0049] One or more water outlets 4 are provided on the side wall of the reactor body 2, which can be connected to a plurality of circulation pumps at the same time to speed up the liquid circulation speed.
[0050] In an optional embodiment of the present invention, the first end of the water outlet 4 is located outside the side wall of the reactor body 2, the second end of the water outlet 4 is located inside the side wall of the reactor body 2, and the second end of the water outlet 4 is perpendicular to the first end of the water outlet 4 and located above the first end of the water outlet 4;
[0051] A filter screen 41 is disposed at the second end of the water outlet 4 .
[0052] In this embodiment, the first end of the water outlet 4 is parallel to the side wall of the reactor body 2 and connected to an external circulation pump, which plays a role in extracting liquid from the inside of the reactor body 2. The second end of the water outlet 4 is perpendicular to the reactor body 2 and the opening faces the top of the reactor body 2, which plays a role in preventing water short-circuiting. A filter screen 41 is provided at the second end of the water outlet 4 to prevent the washed catalyst layer 21 from being lost from the water outlet 4.
[0053] In an optional embodiment of the present invention, the baffle assembly 5 includes a baffle 51 perpendicular to the bottom of the reactor body 2, and a support pipe 52 connected to the baffle 51 and the bottom of the reactor body 2;
[0054] The baffle 51 is parallel to the water inlet 3 .
[0055] In this embodiment, the baffle 51 is a rectangular parallelepiped, the side of the baffle 51 is vertically connected to the bottom of the reactor body 2, and the radial cross section of the water inlet 3 is circular. Specifically, the center of the baffle 51 is parallel to the center of the water inlet 3, and the distance between the baffle 51 and the water inlet 3 is 2.5 times the diameter of the water inlet 3, which can prevent the liquid to be treated flowing in from the water inlet 3 from directly flushing the inside of the reactor body 2, and after being blocked by the baffle 51, it plays a role in uniform water distribution and allowing the liquid to be treated to fully react in the reactor body 2.
[0056] Preferably, the length of the baffle 51 is 3 times the diameter of the water inlet 3 , and the width is 2 times the diameter of the water inlet 3 , or the length of the baffle 51 is 3 times the diameter of the water inlet 3 , and the width is 3 times the diameter of the water inlet 3 .
[0057] The baffle 51 is fixedly connected to at least two support tubes 52. Specifically, one end of the support tube 52 is fixedly connected to the bottom of the reactor body 2, and the other end of the support tube 52 is fixedly connected to the front or back side of the baffle 51, so as to support the baffle 51.
[0058] When a support is provided at the bottom of the reactor body 2, the side of the baffle 51 and the support pipe 52 are fixedly connected to the top of the support. The support is made of chlorinated polyvinyl chloride to prevent corrosion of the support when filtering high-salinity liquid.
[0059] Furthermore, one or more water inlets 3 are provided on the side wall of the reactor body 2 , and the number of the baffle assemblies 5 is the same as the number of the water inlets 3 .
[0060] In an optional embodiment of the present invention, a vent hole 6 is provided on the top of the reactor body 2 .
[0061] In this embodiment, the exhaust hole 6 is located at the top of the reactor body 2 and the number is one or more. The diameter of the exhaust hole 6 can be set according to actual needs. The exhaust hole can be connected to the breathing valve to maintain the pressure balance inside the reactor body 2. The exhaust hole can also be connected to the tail gas pipeline, and the other end of the tail gas pipeline is connected to the tail gas treatment device to collect the ozone that is not dissolved in the liquid to be treated inside the reactor body 2 into the tail gas treatment device to avoid the danger of ozone leakage.
[0062] In an optional embodiment of the present invention, a guard ladder 7 is provided on the outer side of the side wall of the guardrail 1 .
[0063] In this embodiment, the top side of the guard ladder 7 is fixedly connected to the side wall of the guardrail 1. During maintenance, the staff can climb to the top of the reactor body 2 through the guard ladder 7, so as to perform maintenance on the reactor body 2, load and unload catalyst fillers through the manhole on the top of the reactor body 2, connect pipes and install liquid level meters.
[0064] In an optional embodiment of the present utility model, a water outlet weir 8 is provided on the upper part of the reactor body 2;
[0065] The water outlet weir 8 is located above the water outlet 4 .
[0066] In this embodiment, the water outlet weir 8 plays a role in evenly distributing water.
[0067] In an optional embodiment of the present utility model, a lifting lug 9 is provided on the outer side of the side wall of the reactor body 2;
[0068] The number of the lifting ears 9 is an even number;
[0069] The lifting ears 9 are symmetrically arranged on the outer side of the side wall of the reactor body 2 .
[0070] In this embodiment, two or more even-numbered lifting ears 9 are arranged on the side wall of the reactor body 2, and the lifting ears 9 are all arranged symmetrically with respect to the central axis of the reactor body 2. When in use, the ozone catalytic oxidation reactor can be moved by fixing the rope to a pair of symmetrically arranged lifting ears 9.
[0071] In a specific embodiment of the utility model, the reactor body 2 and the guardrail 1 are both in the shape of a cylinder, and the reactor body 2 has a diameter of 3 meters and a height of 8 meters. A bracket is provided at the bottom of the reactor body 2, and the height of the bracket is 1.2 meters. The bottom of the baffle assembly 5 is fixedly connected to the top of the bracket, and the height of the water inlet 3 from the bottom of the reactor body 2 is greater than 1.2 meters. The catalyst layer 21 is arranged on the inner side of the side wall of the reactor body 2 between the water inlet 3 and the water outlet 4, and the catalyst layer is a cylinder with a diameter of 3 meters and a height of 2 meters.
[0072] The above is a preferred embodiment of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. An ozone catalytic oxidation reactor, characterized in that: include: Guardrail (1); A reactor body (2) is connected to the bottom of the guardrail (1); A water inlet (3) is provided at the lower part of the side wall of the reactor body (2); The upper part of the side wall of the reactor body (2) is provided with a water outlet (4); A catalyst layer (21) is arranged inside the reactor body (2); The catalyst layer (21) is located below the water outlet (4); A baffle assembly (5) is provided at the bottom of the reactor body (2); The reactor body (2) is made of chlorinated polyvinyl chloride.
2. The ozone catalytic oxidation reactor according to claim 1, characterized in that: The water outlet (4) is an arc-shaped structure; The water outlet (4) is located on the side wall of the reactor body (2).
3. The ozone catalytic oxidation reactor according to claim 2, characterized in that: The first end of the water outlet (4) is located on the outside of the side wall of the reactor body (2), the second end of the water outlet (4) is located on the inside of the side wall of the reactor body (2), and the second end of the water outlet (4) is perpendicular to the first end of the water outlet (4) and is located above the first end of the water outlet (4); A filter screen (41) is provided at the second end of the water outlet (4).
4. The ozone catalytic oxidation reactor according to claim 1, characterized in that: The baffle assembly (5) comprises a baffle (51) perpendicular to the bottom of the reactor body (2), and a support pipe (52) connected to the baffle (51) and the bottom of the reactor body (2); The baffle (51) is parallel to the water inlet (3).
5. The ozone catalytic oxidation reactor according to claim 1, characterized in that: The top of the reactor body (2) is provided with an exhaust hole (6).
6. The ozone catalytic oxidation reactor according to claim 1, characterized in that: A guard ladder (7) is arranged on the outer side of the side wall of the guardrail (1).
7. The ozone catalytic oxidation reactor according to claim 1, characterized in that: A water outlet weir (8) is provided on the upper part of the reactor body (2); The water outlet weir (8) is located above the water outlet (4).
8. The ozone catalytic oxidation reactor according to claim 1, characterized in that: A lifting lug (9) is provided on the outer side of the side wall of the reactor body (2); The number of the lifting ears (9) is an even number; The lifting ears (9) are symmetrically arranged on the outer side of the side wall of the reactor body (2).
Citation Information
Cited By
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