Metal impurity separation equipment of automatic bale plucker
By using electric slide rails and installation components in the cotton grab machine, combined with electromagnetic iron removal and humidification components, the problem of difficult removal of rollers in existing equipment is solved, and the rapid cleaning of metal impurities and improving cotton purity is achieved. Effect.
Patent Information
- Application Number
- CN202420872889.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-24
AI Technical Summary
The debris removal rollers in existing cotton grab machines are inconvenient to disassemble, resulting in low efficiency in cleaning metal impurities, which requires manual removal, reducing the cleaning efficiency of the equipment.
An automatic cotton grabbing machine metal impurity separation equipment is designed, using electric slide rails and installation components. The electromagnetic iron remover is the same as the length of the grabbing arm, which can fully cover the cotton surface layer. The humidification component increases the strength of the cotton fibers by spraying water mist. The installation box Quickly disassembled to clean metal impurities from the surface of the electromagnetic iron remover.
It realizes rapid cleaning of metal impurities on the surface of electromagnetic iron remover, improves the purity of cotton and subsequent processing efficiency, and simplifies the operation and maintenance of equipment.
Smart Images

Figure CN222226679U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of separation equipment, in particular to metal impurity separation equipment for an automatic cotton plucking machine. Background Art
[0002] The reciprocating plucking machine is mainly composed of a tower body and a grabbing arm. The plucking machine grabs the cotton bales through the cotton grabbing beaters on the grabbing arm. The grabbed raw materials enter the tower body through the cotton suction cavity of the grabbing arm under the action of the airflow, and are transported to the next equipment through the cotton conveying pipeline for further processing. The metal impurity separation equipment of the plucking machine is a machine specially used to remove metal impurities in the cotton processing process. This equipment plays a vital role in the textile and garment manufacturing industry. It can ensure the quality and purity of cotton and improve the efficiency of subsequent production processes.
[0003] After searching, the patent with announcement number CN110205712A discloses a metal separation device on the grabbing arm of a reciprocating cotton plucking machine, comprising: a tower body of the cotton plucking machine, a grabbing arm, and a cotton plucking roller is arranged on the grabbing arm. The device is characterized in that at least one trash removing roller is arranged on each side of the cotton plucking roller on the grabbing arm, and the trash removing roller is equipped with a magnet.
[0004] The above-mentioned impurity removal roller is not convenient to disassemble, which makes it inconvenient to remove the impurity removal roller to clean the metal impurities adsorbed on the magnet. At the same time, the metal impurities are tightly adsorbed on the magnet, and the staff needs to pick them off one by one, which also reduces the cleaning efficiency.
[0005] In view of the above problems, the utility model document proposes a metal impurity separation device for an automatic cotton plucking machine. Utility Model Content
[0006] The utility model provides a metal impurity separation device for an automatic cotton plucking machine, which solves the problem in the prior art that the impurity removing roller is inconvenient to disassemble, resulting in inconvenience in removing the impurity removing roller to clean the metal impurities adsorbed on the magnet; meanwhile, the metal impurities are tightly adsorbed on the magnet, requiring workers to pick them off one by one, which also reduces the disadvantage of cleaning efficiency.
[0007] The utility model provides the following technical solutions:
[0008] Automatic cotton plucking machine metal impurity separation equipment, including:
[0009] An electric slide rail, on which a reciprocating cotton plucker body is slidably mounted, a mounting box is provided on one side of a grab arm of the reciprocating cotton plucker body, and an electromagnetic iron remover for absorbing metal impurities in the surface layer of raw cotton is fixedly mounted in the mounting box;
[0010] The installation assembly is arranged on the grab arm and is used for quickly installing and removing the installation box so as to clean the metal impurities adsorbed on the surface of the electromagnetic iron remover;
[0011] The humidifying component is arranged on the gripping arm and is used to humidify the surface of the raw cotton, thereby increasing the strength of the cotton fibers and making them less likely to break, so as to facilitate subsequent processing operations.
[0012] In a possible design, the installation assembly includes two L-shaped connecting frames symmetrically fixed on one side of the outer wall of the grab arm, the bottom of the L-shaped connecting frame is fixed with a hook ring, the top of the installation box is symmetrically fixed with two steel cables, and the top of the steel cable is fixed with an anti-detachment hook used in conjunction with the corresponding hook ring.
[0013] In a possible design, the humidification assembly includes a water tank fixedly mounted on the top of the grab arm, the top of the water tank is connected to a funnel, the top of the mounting box is fixedly mounted with a water spray pipe, and the water spray pipe is equidistantly connected to a plurality of atomizing nozzles.
[0014] In a possible design, a water pump for boosting pressure is fixedly installed on the top of the grab arm, the input end of the water pump is connected to the inner wall of the water tank through a suction pipe, the output end of the water pump is connected to a water supply pipe, and the other end of the water supply pipe is plugged and fixed to the water inlet of the water spray pipe so that the two can be separated.
[0015] In a possible design, the atomizing nozzle is arranged to be inclined downward.
[0016] In a possible design, an electric control box is fixedly disposed on one side of the electric slide rail.
[0017] In a possible design, a placement box for placing cotton bales is provided below the gripping arm.
[0018] In a possible design, the length of the electromagnetic iron remover is consistent with the length of the grab arm.
[0019] It should be understood that the above general description and the following detailed description are merely exemplary and do not limit the present invention.
[0020] In this application, the working process of the metal impurity separation device of the automatic cotton plucking machine is as follows:
[0021] Preparation: The operator places the cotton bales to be processed in the placement box, checks the water level in the water tank, and if the water level is insufficient, adds water to the water tank through the funnel, checks the working status of the electromagnetic iron remover and humidification components to ensure that they are in normal condition, turns on the electric control box, powers on the equipment, and sets the relevant parameters;
[0022] Impurity removal: The electric control box controls the electric slide rail to start, driving the reciprocating plucker body to move back and forth on the slide rail. When the plucker body moves above the cotton bale, the grab arm descends to loosen and absorb the surface of the cotton bale. The electromagnetic iron remover on one side of the grab arm starts to work. Since its length is consistent with the grab arm, it can fully cover the surface of the cotton being grabbed and effectively absorb the metal impurities in it.
[0023] Humidification treatment: During the grabbing and moving process, the humidification component starts to work. The water pump extracts water from the water tank and transports it to the water spray pipe through the water pipe. The atomizing nozzle on the water spray pipe is set downward, which can spray water evenly on the surface of the cotton. The humidification treatment increases the strength of the cotton fiber, making it less likely to be interrupted during subsequent processing;
[0024] Impurity cleaning and continued work: When the metal impurities adsorbed on the surface of the electromagnetic iron remover accumulate to a certain extent, the operator can quickly remove the installation box through the installation assembly. During disassembly, the operator disengages the anti-detachment hook on the steel cable on the top of the installation box from the hook at the bottom of the L-shaped connecting frame on the outer wall of the grab arm, and the installation box can be easily removed. After the electromagnetic iron remover is powered off, the surface is no longer magnetic, so that the adsorbed metal impurities fall off all at once, achieving a quick cleaning effect. After cleaning the metal impurities on the surface of the electromagnetic iron remover, reinstall the installation box on the grab arm to continue the next round of work.
[0025] The utility model has the following beneficial effects:
[0026] The utility model utilizes an electromagnetic iron remover to absorb metal impurities in cotton. After the electromagnetic iron remover is powered off, the surface is no longer magnetic, so that the absorbed metal impurities all fall off at once, achieving a quick cleaning effect. In addition, the installation box can be quickly removed and installed to facilitate cleaning and maintenance of the electromagnetic iron remover.
[0027] The utility model arranges a humidifying component so that water mist is evenly sprayed on the surface of the raw cotton, thereby increasing the strength of the cotton fibers, making them less likely to break and facilitating subsequent processing operations.
[0028] The utility model has a compact structure and is easy to operate, can effectively remove metal impurities in cotton, improve the purity of cotton and the efficiency of subsequent processing, and provides strong support for the development of the textile and clothing manufacturing industries. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 A schematic diagram of the three-dimensional structure of a metal impurity separation device for an automatic cotton plucking machine provided by an embodiment of the utility model;
[0030] Figure 2 A schematic structural diagram of another perspective of the metal impurity separation device of the automatic cotton plucking machine provided by an embodiment of the utility model;
[0031] Figure 3 A schematic diagram of the grab arm structure of the metal impurity separation device of the automatic cotton plucking machine provided in an embodiment of the utility model;
[0032] Figure 4 This is a schematic diagram of the installation box structure of the metal impurity separation device of the automatic cotton plucking machine provided in an embodiment of the utility model.
[0033] Figure numerals: 1. Electric slide rail; 2. Reciprocating cotton plucking machine body; 3. Plugging arm; 4. Mounting box; 5. Electromagnetic iron remover; 6. L-shaped connecting frame; 7. Hook; 8. Steel cable; 9. Anti-slip hook; 10. Water spray pipe; 11. Atomizing nozzle; 12. Water tank; 13. Funnel; 14. Water pump; 15. Suction pipe; 16. Water supply pipe; 17. Electric control box; 18. Placement box. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0035] In the description of the present invention, it should be understood that the terms "opening", "upper", "middle", "length", "inside" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0036] In order to keep the following description of the embodiments of the present invention clear and concise, the present invention omits detailed descriptions of known functions and known components.
[0037] Embodiment 1
[0038] Please refer to Figure 1-4, including: a separation device, an electric slide rail 1, a reciprocating cotton plucking machine body 2 of model CFA009 is slidably installed on the electric slide rail 1, so that the cotton plucking machine body can reciprocate along the slide rail, a grab arm 3 is arranged on the reciprocating cotton plucking machine body 2, a mounting box 4 is installed on one side of the grab arm 3, and an electromagnetic iron remover 5 is fixedly installed in the mounting box 4, the electromagnetic iron remover 5 is used to absorb metal impurities in the surface layer of raw cotton to ensure the purity of cotton, the length of the electromagnetic iron remover 5 is consistent with the length of the grab arm 3, ensuring that the electromagnetic iron remover 5 can fully cover the cotton surface and effectively remove metal impurities, and the surface of the electromagnetic iron remover 5 is no longer magnetic after the power is turned off, so that the adsorbed metal impurities are all removed at once, so as to achieve the effect of rapid cleaning;
[0039] The setting of the installation assembly enables the installation box 4 to be quickly installed and disassembled. Specifically, the installation assembly includes two L-shaped connecting frames 6 symmetrically fixedly arranged on one side of the outer wall of the grasping arm 3, a hook ring 7 is fixed at the bottom of the L-shaped connecting frame 6, and two steel cables 8 are symmetrically fixed on the top of the installation box 4. The top of the steel cable 8 is provided with an anti-drop hook 9 used in conjunction with the hook ring 7. Through this structure, the installation box 4 can be quickly hung on the grasping arm 3 and can be easily disassembled at the same time, so as to clean the metal impurities adsorbed on the surface of the electromagnetic iron remover 5;
[0040] The humidifying component is used to humidify the surface of the raw cotton. The humidifying component includes a water tank 12 fixedly arranged on the top of the grab arm 3. The top of the water tank 12 is connected with a funnel 13 to facilitate adding water to the water tank 12. A water spray pipe 10 is fixed on the top of the installation box 4. A plurality of atomizing nozzles 11 are connected to the water spray pipe 10 at equal intervals. The atomizing nozzles 11 are arranged to be tilted downward to ensure that the water mist can be evenly sprayed on the surface of the raw cotton, increase the strength of the cotton fiber, make it difficult to break, and facilitate subsequent processing operations;
[0041] In order to realize the water supply of the water spray pipe 10, a water pump 14 is fixedly arranged on the top of the grab arm 3. The input end of the water pump 14 is connected to the inner wall of the water tank 12 through a water pumping pipe 15, and the output end is connected to a water delivery pipe 16. The other end of the water delivery pipe 16 is plugged and fixed to the water inlet of the water spray pipe 10, so that when the water spray pipe 10 needs to be cleaned or replaced, it can be easily separated from the water delivery pipe 16;
[0042] An electric control box 17 is fixedly installed on one side of the electric slide rail 1 for controlling the operation of the entire equipment, including the movement of the electric slide rail 1, the operation of the reciprocating cotton plucking machine body 2, the working state of the electromagnetic iron remover 5 and the humidification operation of the humidification component.
[0043] The present application can be used for separating metal impurities in an automatic cotton plucking machine, and can also be used in other fields applicable to the present application.
[0044] Embodiment 2
[0045] Improved on the basis of Example 1: An automatic cotton plucking machine metal impurity separation device is particularly suitable for the cotton processing process in the textile and clothing manufacturing industry. The device can effectively remove metal impurities in cotton, improve the purity of cotton and the efficiency of subsequent processing processes, please refer to Figure 1 In order to facilitate the placement of cotton bales, a placement box 18 is provided below the grab arm 3 for placing the cotton bales to be loosened and extracted.
[0046] However, as is well known to those skilled in the art, the working principles and wiring methods of the electromagnetic iron remover 5 and the water pump 14 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art may make any optional selections according to their needs or convenience.
[0047] The above are only specific implementations of the utility model, but the protection scope of the utility model is not limited to them. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model; in the absence of conflicts, the embodiments of the utility model and the features in the embodiments can be combined with each other. Therefore, the protection scope of the utility model shall be based on the protection scope of the claims.
Claims
1. Automatic cotton plucking machine metal impurity separation equipment, characterized in that: include: An electric slide rail (1), a reciprocating cotton plucking machine body (2) being slidably mounted on the electric slide rail (1), a mounting box (4) being provided on one side of a grabbing arm (3) on the reciprocating cotton plucking machine body (2), an electromagnetic iron remover (5) being fixedly mounted in the mounting box (4) for absorbing metal impurities in the surface layer of raw cotton; A mounting assembly is arranged on the gripping arm (3) and is used for quickly installing and removing the mounting box (4) so as to clean the metal impurities adsorbed on the surface of the electromagnetic iron remover (5); The humidifying component is arranged on the gripping arm (3) and is used to humidify the surface of the raw cotton, thereby increasing the strength of the cotton fibers so that they are not easily broken, thereby facilitating subsequent processing operations.
2. The metal impurity separation device of the automatic cotton plucking machine according to claim 1 is characterized in that: The installation assembly comprises two L-shaped connecting frames (6) symmetrically fixedly arranged on one side of the outer wall of the grab arm (3), a hook ring (7) is fixedly arranged at the bottom of the L-shaped connecting frame (6), two steel cables (8) are symmetrically fixedly arranged on the top of the installation box (4), and an anti-drop hook (9) used in conjunction with the corresponding hook ring (7) is fixedly arranged at the top of the steel cable (8).
3. The metal impurity separation device of the automatic cotton plucking machine according to claim 1 is characterized in that: The humidifying assembly comprises a water tank (12) fixedly arranged on the top of the grab arm (3), the top of the water tank (12) is connected to a funnel (13), the top of the installation box (4) is fixedly arranged with a water spray pipe (10), and the water spray pipe (10) is equidistantly connected to a plurality of atomizing nozzles (11).
4. The metal impurity separation device of the automatic cotton plucking machine according to claim 3 is characterized in that: A water pump (14) for boosting pressure is fixedly arranged on the top of the grab arm (3); the input end of the water pump (14) is connected to the inner wall of the water tank (12) via a water pumping pipe (15); the output end of the water pump (14) is connected to a water delivery pipe (16); the other end of the water delivery pipe (16) is plugged and fixed to the water inlet of the water spray pipe (10) so that the two can be separated.
5. The metal impurity separation device of the automatic cotton plucking machine according to claim 3 is characterized in that: The atomizing nozzle (11) is arranged to be inclined downward.
6. The metal impurity separation device of the automatic cotton plucking machine according to claim 1 is characterized in that: An electric control box (17) is fixedly arranged on one side of the electric slide rail (1).
7. The metal impurity separation device of the automatic cotton plucking machine according to claim 1 is characterized in that: A placement box (18) for placing cotton bales is provided below the grabbing arm (3).
8. The metal impurity separation device of the automatic cotton plucking machine according to claim 1 is characterized in that: The length of the electromagnetic iron remover (5) is consistent with the length of the grab arm (3).
