Efficient sterilization kettle for processing canned shiitake mushrooms

By designing an efficient sterilization kettle in the processing of canned mushrooms, and spraying bacterial agents with servo motors, asynchronous motors, and sprayers, the problems of sterilization efficiency and quality in the existing technology are solved, and the efficient sterilization effect is achieved.

CN222236632UActive Publication Date: 2024-12-27HUBEI LIGU FOOD CO LTD
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Patent Information

Application Number
CN202420562213.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-22
Publication Date
2024-12-27
Estimated Expiration
2034-03-22

AI Technical Summary

Technical Problem

The existing canned mushroom processing sterilization kettle is relatively cleaned at a certain time, which leads to a decrease in sterilization efficiency and quality, affecting food quality.

Method used

A highly efficient sterilization kettle was designed, using sterilization rubber rollers driven by servo motors, asynchronous motors and drive motors. Through high-frequency reciprocating movement and spraying sterilization agents at the nozzles, it improves sterilization efficiency and quality.

Benefits of technology

Through high frequency reciprocating movement and injection of bactericides, the bactericidal efficiency and quality of canned mushrooms are significantly improved, ensuring the normal processing of food.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of canned shiitake mushroom processing, and provides an efficient sterilization kettle for canned shiitake mushroom processing, which comprises a kettle body, a conveying track is arranged on the left side of the kettle body, the conveying track penetrates through the right side of the kettle body, a shiitake mushroom can bottle is arranged on the upper surface of the conveying track, and a discharge pipeline is arranged on the right side of the kettle body. A lifting mechanism is arranged on the inner wall of the top of the kettle body. According to the utility model, the force-bearing circular truncated cone reciprocates up and down under the action of the connecting spring due to intermittent force application, so that the sterilizing rubber roller reciprocates up and down at high frequency, and the driving motor is started to control the sterilizing rubber roller to rotate; a water pump, a liquid outlet hose and a bactericide spray head are used for effectively spraying sterilization liquid to the surface of the shiitake mushroom can bottle, so that the sterilization efficiency and quality are improved through high-frequency reciprocating motion while the sterilization rubber roller rotates.
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Description

Technical Field

[0001] The utility model relates to the technical field of canned shiitake mushroom processing, in particular to a high-efficiency sterilizing kettle used for canned shiitake mushroom processing. Background Art

[0002] Shiitake mushrooms belong to the Basidiomycetes, Agaricales, Tricholomataceae and Lentinula genus. They originated in China and are the second largest mushroom in the world. They are also China's renowned and precious edible fungus. China was the first to cultivate shiitake mushrooms, which has a history of more than 800 years. Shiitake mushrooms are also a famous medicinal fungus in China. Chinese medical scientists of all dynasties have written about the medicinal properties and functions of shiitake mushrooms.

[0003] With the rapid development of canned shiitake mushrooms, the requirements for canned shiitake mushroom processing technology have also increased. However, the existing sterilization kettles for canned shiitake mushrooms have a low cleaning frequency during sterilization within a certain period of time, such as the convenient cleaning spray sterilization kettle disclosed in Chinese patent announcement number CN213468979U, which greatly reduces the efficiency and quality of sterilization and affects the normal food quality of canned shiitake mushrooms. Utility Model Content

[0004] The utility model provides a high-efficiency sterilizing kettle for processing canned shiitake mushrooms, so as to solve the problem that the existing sterilizing kettle for processing canned shiitake mushrooms has a low cleaning frequency during sterilization within a certain period of time, which greatly reduces the efficiency and quality of sterilization and affects the normal food quality of canned shiitake mushrooms.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A high-efficiency sterilizing kettle for processing canned shiitake mushrooms comprises a kettle body, a conveying track is arranged on the left side of the kettle body, the conveying track runs through the right side of the kettle body, a shiitake mushroom can bottle is arranged on the upper surface of the conveying track, a discharge pipe is arranged on the right side of the kettle body, a lifting mechanism is arranged on the inner wall of the top of the kettle body, a telescopic end at the bottom of the lifting mechanism is fixedly connected with a mounting plate, the bottom of the mounting plate is fixedly connected with a driving motor through a connecting spring, the bottom of the mounting plate is fixedly connected with a directional slide rail located on the left side of the driving motor, the left side of the driving motor is slidably connected to the inner surface of the directional slide rail through a directional rod, the right side of the driving motor is fixedly connected with a force-bearing round table, the bottom of the mounting plate is fixedly connected with an asynchronous motor located on the right side of the connecting spring, the output end of the bottom of the asynchronous motor is fixedly connected with a force-applying cam located on the front side of the force-bearing round table, the output end of the bottom of the driving motor is fixedly connected with a sterilizing rubber roller through a rotating shaft, and a sterilizing agent spray head located above the sterilizing rubber roller is arranged on the front side of the rotating shaft.

[0007] Preferably, a liquid storage tank located on the left side of the lifting mechanism is provided on the inner wall of the top of the kettle body, the liquid storage tank is filled with bactericide, the bottom of the liquid storage tank is fixedly connected to a water pump located on the left inner wall of the kettle body through a connecting pipe, the water outlet end at the bottom of the water pump is fixedly connected to a liquid outlet hose, and the end of the liquid outlet hose away from the water pump is connected to the bactericide nozzle.

[0008] Preferably, a hanging U-shaped rod located below the water pump is fixedly connected to the inner wall on the left side of the kettle body, and the outer surface of the liquid outlet hose is wound around the outer surface of the hanging U-shaped rod.

[0009] Preferably, the lifting mechanism includes a servo motor, which is fixedly connected to the inner wall at the top of the kettle body, and two limiting rods located on both sides of the servo motor are fixedly connected to the inner wall at the top of the kettle body, and a threaded rod is fixedly connected to the output end of the bottom of the servo motor, and a threaded plate is threadedly connected to the outer surface of the threaded rod, and both sides of the threaded plate are slidably connected to the outer surface of the limiting rod through limiting rings, and the bottom of the threaded plate is fixedly connected to the top of the mounting plate through a combining rod.

[0010] Preferably, the outer diameter of the force-bearing frustum gradually decreases from top to bottom.

[0011] Preferably, a drainage block is fixedly connected to the inner wall of the bottom of the kettle body, the upper surface of the drainage block is an inclined surface, and a pipeline valve is arranged on the outer surface of the discharge pipeline.

[0012] The beneficial effects of the utility model are:

[0013] The utility model starts a servo motor to control the rotation of a threaded rod. The rotation of the threaded rod causes the threaded plate to move downward under the limit of the limiting rod. The downward movement of the threaded plate controls the downward movement of the mounting plate. The downward movement of the mounting plate controls the sterilization rubber roller to enter the mushroom can. The asynchronous motor is started to control the force cam to intermittently apply force to the force-bearing circular table. The force-bearing circular table is subjected to intermittent force under the action of a connecting spring to reciprocate in the up and down directions, thereby causing the sterilization rubber roller to reciprocate in the up and down directions at a high frequency. The sterilization rubber roller is controlled to rotate by starting a driving motor, and the water pump, the liquid outlet hose and the sterilizer nozzle are used to effectively spray sterilization liquid on the surface of the mushroom can, thereby achieving the effect of improving the sterilization efficiency and quality by rotating the sterilization rubber roller and performing high-frequency reciprocating motion. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the internal structure of the utility model;

[0015] Figure 2 for Figure 1 A in the enlarged view;

[0016] Figure 3 for Figure 1Enlarged view of point B in .

[0017] In the figure: 1. kettle body; 2. conveying track; 3. mushroom can bottle; 4. discharge pipe; 5. lifting mechanism; 501. servo motor; 502. threaded rod; 503. threaded plate; 504. limiting rod; 505. limiting ring; 6. mounting plate; 7. connecting spring; 8. driving motor; 9. directional slide rail; 10. force-bearing round table; 11. asynchronous motor; 12. force cam; 13. rotating shaft; 14. sterilizing rubber roller; 15. liquid storage tank; 16. water pump; 17. liquid outlet hose; 18. hanging U-shaped rod; 19. sterilizer nozzle; 20. drainage block. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0019] Reference Figure 1-3 A high-efficiency sterilization kettle for processing canned shiitake mushrooms comprises a kettle body 1, a conveying track 2 is arranged on the left side of the kettle body 1, the conveying track 2 runs through the right side of the kettle body 1, a shiitake mushroom can bottle 3 is arranged on the upper surface of the conveying track 2, a discharge pipe 4 is arranged on the right side of the kettle body 1, a lifting mechanism 5 is arranged on the inner wall of the top of the kettle body 1, a mounting plate 6 is fixedly connected to the telescopic end at the bottom of the lifting mechanism 5, a driving motor 8 is fixedly connected to the bottom of the mounting plate 6 through a connecting spring 7, a directional slide rail 9 located on the left side of the driving motor 8 is fixedly connected to the bottom of the mounting plate 6, the left side of the driving motor 8 is slidably connected to the inner surface of the directional slide rail 9 through a directional rod, a force-bearing round table 10 is fixedly connected to the right side of the driving motor 8, and the outer diameter of the force-bearing round table 10 is It gradually decreases from top to bottom. The bottom of the mounting plate 6 is fixedly connected to an asynchronous motor 11 located on the right side of the connecting spring 7. The output end of the bottom of the asynchronous motor 11 is fixedly connected to a force-applying cam 12 located on the front of the force-bearing frustum 10. The output end of the bottom of the driving motor 8 is fixedly connected to a sterilization rubber roller 14 through a rotating shaft 13. A cleaning brush is provided on the outer surface of the sterilization rubber roller 14. A sterilization agent nozzle 19 is provided on the front of the rotating shaft 13 and is located above the sterilization rubber roller 14. The sterilization agent nozzle 19 is rotatably connected to the outer surface of the rotating shaft 13 through a connecting bearing seat. A drainage block 20 is fixedly connected to the inner wall of the bottom of the kettle body 1. The upper surface of the drainage block 20 is an inclined surface, and a pipeline valve is provided on the outer surface of the discharge pipe 4.

[0020] A liquid storage tank 15 is provided on the inner wall at the top of the kettle body 1 and is located on the left side of the lifting mechanism 5. The liquid storage tank 15 is filled with bactericide. The bottom of the liquid storage tank 15 is fixedly connected to a water pump 16 located on the left inner wall of the kettle body 1 through a connecting pipe. The water outlet end at the bottom of the water pump 16 is fixedly connected to a liquid outlet hose 17. The end of the liquid outlet hose 17 away from the water pump 16 is connected to a bactericide nozzle 19. A hanging U-shaped rod 18 located below the water pump 16 is fixedly connected to the inner wall on the left side of the kettle body 1, and the outer surface of the liquid outlet hose 17 is wrapped around the outer surface of the hanging U-shaped rod 18.

[0021] The lifting mechanism 5 includes a servo motor 501, which is fixedly connected to the inner wall at the top of the kettle body 1. Two limiting rods 504 located on both sides of the servo motor 501 are fixedly connected to the inner wall at the top of the kettle body 1. A threaded rod 502 is fixedly connected to the output end at the bottom of the servo motor 501. A threaded plate 503 is threadedly connected to the outer surface of the threaded rod 502. Both sides of the threaded plate 503 are slidably connected to the outer surface of the limiting rod 504 through limiting rings 505. The bottom of the threaded plate 503 is fixedly connected to the top of the mounting plate 6 through a combining rod.

[0022] The rotation of the threaded rod 502 causes the threaded plate 503 to move downward under the limit of the limiting rod 504, and the threaded plate 503 moves downward to control the mounting plate 6 to move downward, and the mounting plate 6 moves downward to control the sterilization rubber roller 14 to enter the mushroom canned bottle 3, and the asynchronous motor 11 is started to control the force cam 12 to intermittently apply force to the force-bearing circular table 10. The force-bearing circular table 10 is subjected to intermittent force under the action of the connecting spring 7 to reciprocate in the up and down directions, and then the sterilization rubber roller 14 reciprocates in the up and down directions at a high frequency, and the driving motor 8 is started to control the sterilization rubber roller 14 to rotate, and the water pump 16, the liquid outlet hose 17 and the sterilizer nozzle 19 play the role of effectively spraying the sterilization liquid on the surface of the mushroom canned bottle 3, so that the sterilization efficiency and quality are improved by the high-frequency reciprocating motion of the sterilization rubber roller 14 while rotating.

[0023] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A high-efficiency sterilizing kettle for processing canned shiitake mushrooms, comprising a kettle body (1), characterized in that: A conveying track (2) is arranged on the left side of the kettle body (1), the conveying track (2) passes through the right side of the kettle body (1), a mushroom can bottle (3) is arranged on the upper surface of the conveying track (2), a discharge pipe (4) is arranged on the right side of the kettle body (1), a lifting mechanism (5) is arranged on the inner wall of the top of the kettle body (1), a mounting plate (6) is fixedly connected to the telescopic end at the bottom of the lifting mechanism (5), a driving motor (8) is fixedly connected to the bottom of the mounting plate (6) via a connecting spring (7), a directional slide rail (9) located on the left side of the driving motor (8) is fixedly connected to the bottom of the mounting plate (6), and the driving motor (8) The left side is slidably connected to the inner surface of the directional slide rail (9) through a directional rod, the right side of the drive motor (8) is fixedly connected to a force-bearing truncated table (10), the bottom of the mounting plate (6) is fixedly connected to an asynchronous motor (11) located on the right side of the connecting spring (7), the output end at the bottom of the asynchronous motor (11) is fixedly connected to a force-applying cam (12) located on the front side of the force-bearing truncated table (10), the output end at the bottom of the drive motor (8) is fixedly connected to a sterilizing rubber roller (14) through a rotating shaft (13), and a sterilizing agent spray head (19) is arranged on the front side of the rotating shaft (13) and is located above the sterilizing rubber roller (14).

2. The high-efficiency sterilizing kettle for canned shiitake mushroom processing according to claim 1, characterized in that: A liquid storage tank (15) is arranged on the inner wall at the top of the kettle body (1) and is located on the left side of the lifting mechanism (5). The liquid storage tank (15) is filled with a bactericide. The bottom of the liquid storage tank (15) is fixedly connected to a water pump (16) located on the inner wall on the left side of the kettle body (1) via a connecting pipe. The water outlet end at the bottom of the water pump (16) is fixedly connected to a liquid outlet hose (17). The end of the liquid outlet hose (17) away from the water pump (16) is connected to a bactericide nozzle (19).

3. The high-efficiency sterilizing kettle for canned shiitake mushroom processing according to claim 2, characterized in that: A hanging U-shaped rod (18) located below the water pump (16) is fixedly connected to the inner wall on the left side of the kettle body (1), and the outer surface of the liquid outlet hose (17) is wound around the outer surface of the hanging U-shaped rod (18).

4. The high-efficiency sterilizing kettle for canned shiitake mushroom processing according to claim 1, characterized in that: The lifting mechanism (5) comprises a servo motor (501), the servo motor (501) being fixedly connected to the inner wall at the top of the kettle body (1), two limiting rods (504) located on both sides of the servo motor (501) being fixedly connected to the inner wall at the top of the kettle body (1), a threaded rod (502) being fixedly connected to the output end at the bottom of the servo motor (501), a threaded plate (503) being threadedly connected on the outer surface of the threaded rod (502), both sides of the threaded plate (503) being slidably sleeved on the outer surface of the limiting rod (504) via limiting rings (505), and the bottom of the threaded plate (503) being fixedly connected to the top of the mounting plate (6) via a coupling rod.

5. The high-efficiency sterilizing kettle for canned shiitake mushroom processing according to claim 1, characterized in that: The outer diameter of the force-bearing truncated cone (10) gradually decreases from top to bottom.

6. The high-efficiency sterilizing kettle for canned shiitake mushrooms according to claim 1, characterized in that: A drainage block (20) is fixedly connected to the inner wall of the bottom of the kettle body (1); the upper surface of the drainage block (20) is an inclined surface; and a pipeline valve is arranged on the outer surface of the discharge pipeline (4).