Efficient flash kettle
The high-efficiency flash kettle addresses residue crystallization and corrosion issues in flash tanks by incorporating a rotating water diversion system and clamping mechanism for rapid cleaning and convenient storage, enhancing cleaning efficiency and extending the tank's service life.
Patent Information
- Application Number
- CN202420589906.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-03-25
AI Technical Summary
Existing flash tanks used in organic solvent drying processes face issues with residue crystallization on the inner walls, leading to corrosion and inefficient cleaning due to large internal spaces, which are time-consuming and inconvenient for quick residue removal.
A high-efficiency flash kettle equipped with a drying mechanism and auxiliary mechanism, featuring a rotating water diversion system with nozzles for thorough cleaning, and a clamping system for vertical storage and easy assembly, facilitating rapid and effective cleaning of the inner tank walls.
The system enables quick and efficient cleaning of the flash tank, extending its service life, reducing manual cleaning time, and ensuring convenient operation and storage, while preventing water spillage during cleaning.
Smart Images

Figure CN222238827U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of organic solvent drying, in particular to a high-efficiency flash evaporator. Background Art
[0002] Waste organic solvents can be refined using flash refining technology to make them into high-concentration organic solvents. The waste organic solvents need to be homogenized and then enter the flash kettle for heating. After the high-pressure saturated fluid passes through the pressure reducing valve and enters the flash kettle, the boiling point is reduced due to the sudden drop in pressure. At this time, the fluid temperature is higher than the boiling point under the pressure. The fluid will quickly boil and vaporize in the flash tank, and the flash tank provides space for rapid vaporization of the fluid and gas-liquid separation. For example, the production process of polypropylene is intermittent, and the reactor needs to be cleaned quickly and efficiently to prepare for the next production. This requires that the product can be quickly cleaned out. After flash evaporation, some organic matter in the existing volume will crystallize and adsorb on the inner wall of the flash tank, which will cause corrosion to the tank wall of the flash tank. Therefore, the flash tank needs to be cleaned frequently. Since the internal space of the flash tank is relatively large, the range that needs to be cleaned is also relatively large. It takes a lot of time for personnel to flush it, which is not convenient for quickly cleaning the residue on the inner wall of the flash tank and inconvenient to use. Utility Model Content
[0003] The purpose of the utility model is to provide a high-efficiency flash kettle to solve the problems raised in the above background technology.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A high-efficiency flash kettle comprises a drying mechanism, which comprises a flash tank body and a docking seat, an operating hole is opened on the outer wall of the drying mechanism, a limiting suspension arm is slidably connected to the outer wall of the flash tank body, the bottom end of the limiting suspension arm is rotatably connected to the limiting sleeve, the front end of the docking seat is connected to an outer cylinder, the limiting sleeve is slidably connected to the outer cylinder, the front end of the outer cylinder is connected to a limiting shell, the bottom of the limiting shell is rotatably connected to a current collecting seat, the bottom of the current collecting seat is equidistantly connected to a plurality of nozzles, the top of the current collecting seat is fixedly connected to a guide seat, the interior of the docking seat is fixedly sleeved with a water diversion pipe, and an auxiliary mechanism for auxiliary blocking of the operating hole is provided on the outer wall of the flash tank body.
[0006] Furthermore, a limiting frame is fixedly connected to the outer wall of the flash tank body, and the limiting suspension arm passes through the limiting frame and is slidably connected thereto.
[0007] Furthermore, an axis block is fixedly connected to the outer wall of the limit sleeve, the axis block passes through the limit suspension arm and is rotatably connected thereto, a clamping plate is fixedly connected to the outer wall of the axis block, and two limit blocks for limiting the clamping plate are fixedly connected to an outer wall of the limit suspension arm.
[0008] Furthermore, a limiting plate is fixedly connected to an outer wall of the limiting boom, an insert rod is slidably connected to the inside of the limiting plate, a return spring is fixedly connected between the top of the insert rod and the limiting plate, a slot is provided on the outer wall of the shaft block, and the bottom end of the insert rod can be movably engaged with the slot.
[0009] Furthermore, a limit seat is fixedly connected to the outer wall of the flash tank body, a clamping rod is slidably connected inside the limit seat, a second return spring is fixedly connected between the rear end of the clamping rod and the limit seat, and the front end of the clamping rod can be movably clamped with the outer cylinder.
[0010] Furthermore, two limiting rings are fixedly connected between the inner walls of the outer cylinder, the water diversion pipe passes through the two limiting rings and is fixedly connected thereto, and the rear end of the water diversion pipe is connected to a docking joint for connecting to a water inlet source.
[0011] Furthermore, the auxiliary mechanism includes two fixed blocks fixedly connected to the outer wall of the flash tank body, a moving frame fixedly connected between the front ends of the two fixed blocks, two sliders slidably connected inside the moving frame, a stopper fixedly connected to one end of the slider, a sealing layer fixedly connected to the inner wall of the stopper, both of the two stops can be movably engaged with the outer cylinder, a bidirectional screw rod is rotatably connected between the two ends of the inside of the moving frame, the bidirectional screw rod passes through the two sliders, the slider is screwed and connected to the adjacent sections of the bidirectional screw rod, a servo motor is fixedly connected to the top of the moving frame, and the output end of the servo motor passes through the moving frame and is fixedly connected to the top of the bidirectional screw rod.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. By fixing a guide seat on the top of the current collecting seat, water can be pumped into the water pipe. The water flow impacts the guide seat to drive the current collecting seat to rotate as a whole, so that high-pressure water flow is sprayed through multiple nozzles to fully rinse the inner wall of the bottom of the flash tank, which is convenient for quickly cleaning the residue on the inner wall of the flash tank, extending the service life of the flash tank, saving cleaning man-hours, and rotating the outer cylinder to a vertical state and then lifting it upward. The clamping rod is connected with the docking seat to keep it at a certain height, which is convenient for vertical storage of the outer cylinder as a whole, easy to assemble, and ensures the normal use of the operation hole by the staff, which is convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the side section structure of the flash tank of the utility model;
[0016] Figure 3 It is a schematic diagram of the auxiliary mechanism structure of the utility model;
[0017] Figure 4 This is a schematic diagram of the rod structure of the utility model;
[0018] Figure 5 This is a schematic diagram of the limited suspension arm structure of the utility model;
[0019] Figure 6 It is a schematic diagram of the side section structure of the limit shell of the utility model;
[0020] Figure 7 This utility model Figure 2 Schematic diagram of the local enlarged structure at point A in the middle.
[0021] In the figure: 10, drying mechanism; 11, flash tank body; 111, operating hole; 12, limit arm; 121, limit sleeve; 122, limit frame; 123, limit block; 124, plug rod; 125, limit plate; 126, reset spring 1; 127, limit seat; 128, clamping rod; 129, reset spring 2; 13, docking seat; 131, outer cylinder; 132, limit shell; 133, collector seat; 134, nozzle; 135, guide seat; 136, limit ring; 137, water diversion pipe; 138, docking head; 14, shaft block; 141, clamping groove; 142, clamping plate; 15, auxiliary mechanism; 151, moving frame; 152, slider; 153, stopper; 154, sealing layer; 155, two-way screw; 156, servo motor; 157, fixed block. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figures 1 to 7In the embodiment of the utility model, a high-efficiency flash evaporator comprises a drying mechanism 10, which comprises a flash tank body 11 and a docking seat 13. An operation hole 111 is opened on the outer wall of the drying mechanism 10. A limited suspension arm 12 is slidably connected to the outer wall of the flash tank body 11. The bottom end of the limited suspension arm 12 is rotatably connected to a limited sleeve 121. The front end of the docking seat 13 is connected to an outer cylinder 131. The limited sleeve 121 is slidably connected to the outer cylinder 131. The front end of the outer cylinder 131 is connected to a limited shell 132. The bottom of the limited shell 132 is rotatably connected to a current collecting seat 133. The bottom of the current collecting seat 133 is equidistantly connected to a plurality of nozzles 134. The top of the current collecting seat 133 is fixedly connected to a guide seat 135. The interior of the docking seat 13 is fixedly sleeved with a water diversion pipe 137. An auxiliary mechanism 15 for auxiliary blocking of the operation hole 111 is provided on the outer wall of the flash tank body 11.
[0024] Specifically, by fixing a guide seat 135 on the top of the current collecting seat 133, water can be pumped into the water pipe 137, and the impulse guide seat 135 drives the current collecting seat 133 to rotate, so that high-pressure water flow is sprayed through multiple nozzles 134 to flush the inner wall of the bottom of the flash tank body 11, and the outer cylinder 131 can be rotated to a vertical state and then lifted upward, and the clamping rod 128 is used to clamp with the docking seat 13 to keep it at a certain height, so as to facilitate the vertical storage of the outer cylinder 131 as a whole.
[0025] Embodiment 1
[0026] like Figure 4-7 As shown, in this embodiment, the outer wall of the flash tank body 11 is fixedly connected to the limiting frame 122, the limiting arm 12 passes through the limiting frame 122 and is slidably connected thereto, the outer wall of the limiting sleeve 121 is fixedly connected to the shaft block 14, the shaft block 14 passes through the limiting arm 12 and is rotatably connected thereto, the outer wall of the shaft block 14 is fixedly connected to the clamping plate 142, one outer wall of the limiting arm 12 is fixedly connected to two limiting blocks 123 for limiting the clamping plate 142, one outer wall of the limiting arm 12 is fixedly connected to the limiting plate 125, and the limiting plate 125 An insert rod 124 is slidably connected to the inside of the flash tank 11, and a return spring 126 is fixedly connected between the top of the insert rod 124 and the limit plate 125. A slot 141 is provided on the outer wall of the shaft block 14, and the bottom end of the insert rod 124 can be movably engaged with the slot 141. A limit seat 127 is fixedly connected to the outer wall of the flash tank body 11, and a clamping rod 128 is slidably connected to the inside of the limit seat 127. A return spring 129 is fixedly connected between the rear end of the clamping rod 128 and the limit seat 127, and the front end of the clamping rod 128 can be movably engaged with the outer cylinder 131.
[0027] In this embodiment, the limiting arm 12 and its upper components are slidably limited by the limiting frame 122, so that the limiting arm 12 can drive the limiting shell 132 and other components to be lifted, and the limiting arm 12 limits the shaft block 14 to realize the rotation limit of the limiting sleeve 121, and the two limiting blocks 123 cooperate with the limiting of the clamping plate 142 to control the rotation range of the limiting sleeve 121 to be within 0-90 degrees, so that the position of the limiting arm 12 and its upper components can be more easily adjusted, and after the outer cylinder 131 is rotated to a horizontal state, the limiting arm 12 can be adjusted by the limiting frame 122. The reset spring 126 drives the bottom end of the insertion rod 124 to be stuck in the inside of the card slot 141, thereby limiting the status of the limit boom 12 and the outer cylinder 131, and the insertion rod 124 can be lifted to release the limit subsequently, and the card rod 128 can be slidably limited by the limit seat 127. After the outer cylinder 131 is rotated to a vertical state, the limit boom 12 can be slid and lifted as a whole, and then the card rod 128 can be stuck at the bottom of the docking seat 13, thereby limiting the docking seat 13 and the limit shell 132 at a certain height to prevent the front space of the operating hole 111 from being blocked.
[0028] like Figure 6 As shown, in this embodiment, two limiting rings 136 are fixedly connected between the inner walls of the outer cylinder 131, and a water diversion pipe 137 passes through the two limiting rings 136 and is fixedly connected thereto. The rear end of the water diversion pipe 137 is connected to a docking joint 138 for connecting to a water source.
[0029] During specific implementation, the water pipe 137 is reinforced by the limiting ring 136, and the front end of the water pipe 137 is sealed to prevent water from flowing into the outer cylinder 131, and the pressurized water gun can be screwed with the docking joint 138 to supply water to the inside of the limiting shell 132 through the water pipe 137.
[0030] Embodiment 2
[0031] On the basis of the first embodiment, in order to be able to block the operation hole 111 when the collector 133 cleans the inside of the flash tank body 11 to prevent water splashing, the outer cylinder 131 as a whole is more stable during operation.
[0032] like Figure 4As shown, in this embodiment, the auxiliary mechanism 15 includes two fixed blocks 157 fixedly connected to the outer wall of the flash tank body 11, a moving frame 151 is fixedly connected between the front ends of the two fixed blocks 157, two sliders 152 are slidably connected inside the moving frame 151, one end of the slider 152 is fixedly connected to a stopper 153, the inner wall of the stopper 153 is fixedly connected to a sealing layer 154, and the two stoppers 153 can be movably engaged with the outer cylinder 131, and a bidirectional screw rod 155 is rotatably connected between the two ends of the inside of the moving frame 151, the bidirectional screw rod 155 passes through the two sliders 152, and the slider 152 is screwed and connected to the adjacent sections of the bidirectional screw rod 155, and a servo motor 156 is fixedly connected to the top of the moving frame 151, and the output end of the servo motor 156 passes through the moving frame 151 and is fixedly connected to the top of the bidirectional screw rod 155.
[0033] During specific implementation, after the outer cylinder 131 is adjusted to a horizontal state, the servo motor 156 is started to drive the bidirectional screw rod 155 to rotate, thereby driving the two sliders 152 to approach each other, driving the two blocks 153 to engage with the outer wall of the outer cylinder 131, and blocking the operating hole 111 to prevent moisture from spraying out of the flash tank body 11, and can also provide auxiliary support and limit the outer cylinder 131, and the sealing layer 154 can seal the corners of the operating hole 111.
[0034] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0035] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A high-efficiency flash kettle, characterized in that: The invention comprises a drying mechanism, which comprises a flash tank body and a docking seat, an operating hole is opened on the outer wall of the drying mechanism, a limiting suspension arm is slidably connected to the outer wall of the flash tank body, the bottom end of the limiting suspension arm is rotatably connected to the limiting sleeve, the front end of the docking seat is connected to an outer cylinder, the limiting sleeve is slidably connected to the outer cylinder, the front end of the outer cylinder is connected to a limiting shell, the bottom of the limiting shell is rotatably connected to a current collecting seat, a plurality of nozzles are equidistantly connected to the bottom of the current collecting seat, a guide seat is fixedly connected to the top of the current collecting seat, a water diversion pipe is fixedly sleeved inside the docking seat, and an auxiliary mechanism for auxiliary blocking of the operating hole is arranged on the outer wall of the flash tank body.
2. A high-efficiency flash kettle according to claim 1, characterized in that: The outer wall of the flash tank body is fixedly connected with a limiting frame, and the limiting suspension arm passes through the limiting frame and is slidably connected with the limiting frame.
3. A high-efficiency flash evaporator according to claim 1, characterized in that: An axis block is fixedly connected to the outer wall of the limiting sleeve, and the axis block passes through the limiting suspension arm and is rotatably connected thereto. A clamping plate is fixedly connected to the outer wall of the axis block, and two limiting blocks for limiting the clamping plate are fixedly connected to an outer wall of the limiting suspension arm.
4. A high-efficiency flash still according to claim 3, characterized in that: A limiting plate is fixedly connected to an outer wall of the limiting suspension arm, an insert rod is slidably connected inside the limiting plate, a return spring is fixedly connected between the top of the insert rod and the limiting plate, a slot is provided on the outer wall of the shaft block, and the bottom end of the insert rod can be movably engaged with the slot.
5. A high-efficiency flash evaporator according to claim 1, characterized in that: The outer wall of the flash tank body is fixedly connected to a limit seat, the interior of the limit seat is slidably connected with a clamping rod, a second return spring is fixedly connected between the rear end of the clamping rod and the limit seat, and the front end of the clamping rod can be movably clamped with the outer cylinder.
6. A high-efficiency flash evaporator according to claim 1, characterized in that: Two limiting rings are fixedly connected between the inner walls of the outer cylinder, the water diversion pipe passes through the two limiting rings and is fixedly connected thereto, and the rear end of the water diversion pipe is connected to a butt joint for connecting to a water inlet source.
7. A high-efficiency flash evaporator according to claim 1, characterized in that: The auxiliary mechanism includes two fixed blocks fixedly connected to the outer wall of the flash tank body, a moving frame fixedly connected between the front ends of the two fixed blocks, two sliders slidably connected inside the moving frame, a stopper fixedly connected to one end of the slider, a sealing layer fixedly connected to the inner wall of the stopper, and both of the two stops can be movably engaged with the outer cylinder, a bidirectional screw rod is rotatably connected between the two ends of the inside of the moving frame, the bidirectional screw rod passes through the two sliders, the slider is screwed and connected to the adjacent sections of the bidirectional screw rod, a servo motor is fixedly connected to the top of the moving frame, and the output end of the servo motor passes through the moving frame and is fixedly connected to the top of the bidirectional screw rod.
