Dispersing and pre-blending device for feed production

The dispersed pre-mixing device addresses uneven mixing by using a pre-mixing cylinder, dispersion box, and rotating mechanism to evenly distribute and stir ingredients, enhancing mixing efficiency and reducing processing time.

CN222239969UActive Publication Date: 2024-12-27RIZHAO DONG WEI FEED CO LTD
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Patent Information

Application Number
CN202420768715.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2024-12-27
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

Existing feed production methods result in uneven mixing of large amounts of main ingredients and small amounts of auxiliary ingredients due to the formation of a pyramid-shaped tower of main ingredients, requiring prolonged stirring times.

Method used

A dispersed pre-mixing device with a pre-mixing cylinder, dispersion box, feeding pipe, and rotating mechanism to evenly distribute main ingredients, along with dispersing rollers and stirring assembly to ensure uniform mixing.

Benefits of technology

The device achieves more even mixing of ingredients, reducing stirring time and improving the quality of the feed by ensuring uniform distribution and dispersion of main and auxiliary ingredients.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dispersing and pre-blending device for feed production, which comprises a pre-mixing cylinder, a main material cylinder for storing main materials is arranged at the top of the pre-mixing cylinder, a plurality of ingredient cylinders for storing ingredients are arranged at the top of the pre-mixing cylinder and positioned on the peripheral side of the main material cylinder, and the plurality of ingredient cylinders are annularly distributed at the top of the pre-mixing cylinder; a dispersing box for dispersing the main material is arranged between the main material barrel and the premixing barrel, and a dispersing mechanism for dispersing the caked main material is arranged in the dispersing box; the utility model relates to the technical field of pre-blending devices. According to the dispersing and pre-blending device for feed production, main materials can be uniformly discharged into the premixing barrel through the arranged material passing pipe, the discharging pipe, the discharging disc and a plurality of material dispersing channels in the discharging disc, the discharging pipe and the discharging disc arranged at the bottom of the discharging pipe are driven to rotate under the driving of the driving motor, and the main materials are uniformly dispersed in the premixing barrel; and the main material can be uniformly and annularly distributed in the premixing barrel through the rotating blanking disc and the bulk material channel.
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Description

Technical Field

[0001] The utility model relates to the technical field of pre-mixing devices, in particular to a dispersed pre-mixing device for feed production. Background Art

[0002] Feed is a general term for food for animals raised by all people. In a narrower sense, general feed mainly refers to food for animals raised in agriculture or animal husbandry. At present, some existing feeds are mixed with a large amount of main ingredients and a variety of small amounts of auxiliary ingredients. Among them, a large amount of main ingredients in the feed are mostly staple foods required by livestock, and a small amount of auxiliary ingredients are mostly various quantitative nutrients or quantitative medicines that livestock need to take. Therefore, in the process of manufacturing the finished feed, a large amount of main ingredients and a small amount of auxiliary ingredients are pre-mixed and mixed. At present, a feed mixing device for mutton breeding is disclosed in the patent number "CN211098654U", including a mixing device, a feeding pipe is arranged at a position close to one side of the upper end outer surface of the mixing device, and a discharging pipe is arranged at the bottom end of the mixing device, a motor is arranged on the upper end outer surface of the mixing device, and a bearing seat is arranged at the top of the inner surface of the mixing device, a rotating shaft is arranged at the lower end of the bearing seat, and a stirring blade is arranged on the outer surface of the rotating shaft, a feed preparation pipe is arranged at the upper end of the feed pipe, and a feeding hopper is arranged on the upper end outer surface of the feed preparation pipe. The device can be provided with a feed preparation tube on the feeding tube of the device, and the breeding personnel can accurately grasp the amount of each feed raw material poured into the device according to the scale on the feed preparation tube, thereby ensuring that the amount of each feed raw material poured into the device is appropriate so that the prepared feed can be better eaten by the mutton sheep;

[0003] However, some existing feed production methods are to directly pour a large amount of main ingredients and a small amount of auxiliary ingredients into the tank body. When a large amount of main ingredients is poured into the tank body, it is easy to form a pyramid-shaped tower mountain in the tank body. Later, when a small amount of auxiliary ingredients is poured in, the small amount of auxiliary ingredients is directly piled on the top of the tower mountain of main ingredients. This makes it easy for the auxiliary ingredients and the main ingredients to be mixed unevenly, requiring a long period of stirring and mixing in the later stage, and the processing cycle is long. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a dispersed pre-mixing device for feed production, which solves the problem that a large amount of main ingredients and a small amount of supplementary ingredients are directly poured into a tank body, and a large amount of main ingredients are prone to form a pyramid-shaped tower mountain in the tank body, and a small amount of supplementary ingredients poured in afterwards are directly piled on the top of the tower mountain of main ingredients, which makes it easy for the supplementary ingredients and the main ingredients to be mixed unevenly, requiring a long time of stirring at a later stage.

[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: a dispersed pre-mixing device for feed production, comprising a pre-mixing cylinder, a main material cylinder for storing the main material is provided at the top of the pre-mixing cylinder, a plurality of ingredient cylinders for storing the ingredients are provided at the top of the pre-mixing cylinder and on the peripheral side of the main material cylinder, and the plurality of ingredient cylinders are distributed in an annular shape at the top of the pre-mixing cylinder;

[0006] A dispersion box for dispersing the main material is provided between the main material cylinder and the premixing cylinder, and a dispersion mechanism for dispersing the agglomerated main material is provided in the dispersion box;

[0007] A feeding pipe for feeding the main material is provided between the dispersion box and the premixing cylinder, the discharge end of the feeding pipe is connected to the feeding pipe via a connecting piece, a feeding tray arranged in a truncated cone shape is provided at the bottom of the feeding pipe, a plurality of feeding channels for evenly dispersing the material and tilted downward are provided in the feeding tray, and the plurality of feeding channels are distributed in an annular shape in the feeding tray, and a rotating mechanism for driving the feeding tray to rotate is provided between the feeding pipe and the premixing cylinder;

[0008] A material discharging pipe for discharging the ingredients is arranged between the discharging cylinder and the premixing cylinder.

[0009] Preferably, the dispersing mechanism includes two dispersing rollers which are transmission-connected in a dispersing box and arranged in parallel, and the two dispersing rollers move toward each other. The dispersing rollers are provided with a plurality of breaking rods for dispersing the agglomerated main materials, and the breaking rods on the two dispersing rollers are staggered with each other.

[0010] Preferably, the connecting piece includes a connecting pipe sleeve arranged between the feeding pipe and the feeding pipe, the feeding end of the feeding pipe and the discharging end of the feeding pipe are provided with docking clamping tubes matching with the connecting pipe sleeve, and a sealing gasket is provided between the two docking clamping tubes, and the through hole of the connecting pipe sleeve for the feeding pipe to pass through is provided with a rotating bearing matching with the feeding pipe.

[0011] Preferably, the rotating mechanism comprises a driven gear arranged on the discharge tube, a driving motor is arranged on the top of the main barrel, and an output gear meshing with the driven gear is arranged on the output shaft of the driving motor via a transmission rod.

[0012] Preferably, both the main material barrel and the dispensing barrel are provided with transparent observation windows, and scale lines are provided on the transparent observation windows.

[0013] Preferably, a stirring assembly for stirring the mixed material is installed at the bottom of the lower material tray, and the stirring assembly includes a stirring shaft rod installed at the bottom of the lower material tray, and the stirring shaft rod is provided with a plurality of stirring blades for stirring the mixed material.

[0014] Beneficial Effects

[0015] The utility model provides a dispersed pre-mixing device for feed production. Compared with the prior art, it has the following beneficial effects:

[0016] (1) The dispersed pre-mixing device for feed production can evenly feed the main material into the premixing barrel through the provided feed pipe, feed pipe, feed tray and multiple bulk material channels in the feed tray, and the provided driving motor, transmission rod, output gear and driven motor provided on the feed pipe drive the feed pipe and the feed tray provided at the bottom of the feed pipe to rotate under the drive of the driving motor, and the rotating feed tray and bulk material channels can evenly distribute the main material in the premixing barrel in an annular shape, and the discharge pipe provided on the mixing barrel can discharge the main material while the feed tray rotates. The ingredients are sprinkled on the main ingredients, so that the ingredients are mixed with the main ingredients every time the feeding plate rotates. In this way, in the subsequent mixing and stirring process, the main ingredient and the ingredients can be mixed more evenly, which improves the effect of the feed to a certain extent and saves the subsequent stirring time; the specific rotation process requires matching, the setting of the connecting sleeve and the rotating bearing, and the setting of the docking clamp tube allows the feeding pipe to be limited in the connecting sleeve, which can assist in the feeding without affecting the feeding pipe and the feeding pipe The joint at the same time allows the feeding pipe to rotate under the drive of the driving motor.

[0017] (2) The dispersed pre-mixing device for feed production can disperse some agglomerated main ingredients through the cooperation between two transmission-connected dispersion rollers and the breaking rods arranged on the dispersion rollers, thereby facilitating the subsequent mixing with the ingredients.

[0018] (3) The dispersed pre-mixing device for feed production can drive the stirring shaft and the multiple stirring blades on the stirring shaft to mix and stir the main ingredients and the ingredients poured into the pre-mixing barrel during the rotation of the feed feeding plate, and the mixing and stirring is carried out while the ingredients are sprinkled onto the main ingredients each time the shaft rotates, so that a better mixing and stirring effect can be achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the structure of a dispersed pre-mixing device for feed production according to the utility model;

[0020] Figure 2 It is a schematic diagram of the interior of the premixing cylinder of the utility model;

[0021] Figure 3 It is a structural schematic diagram of the feeding tray of the utility model;

[0022] Figure 4 It is a structural schematic diagram of the connecting piece of the utility model.

[0023] In the figure: 1. premixing barrel; 2. main material barrel; 3. batching barrel; 4. dispersion box; 5. material passage; 6. discharge pipe; 7. discharge tray; 8. bulk material channel; 9. discharge pipe; 10. dispersion roller; 11. breaking rod; 12. connecting pipe sleeve; 13. docking clamp pipe; 14. rotating bearing; 15. driven gear; 16. driving motor; 17. output gear; 18. transparent observation window; 19. stirring shaft; 20. stirring blade; 21. scale line; 22. transmission rod. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] The utility model provides a technical solution:

[0026] Figure 1-4 An embodiment is shown: a dispersed pre-mixing device for feed production, comprising a pre-mixing barrel 1, a main material barrel 2 for storing the main material is provided on the top of the pre-mixing barrel 1, a plurality of ingredient barrels 3 for storing the ingredients are provided on the top of the pre-mixing barrel 1 and on the peripheral side of the main material barrel 2, and the plurality of ingredient barrels 3 are distributed in an annular shape on the top of the pre-mixing barrel 1;

[0027] A dispersion box 4 for dispersing the main material is provided between the main material barrel 2 and the premixing barrel 1, and a dispersion mechanism for dispersing the agglomerated main material is provided in the dispersion box 4;

[0028] A feeding pipe 5 for feeding the main material is provided between the dispersion box 4 and the premixing cylinder 1. The discharge end of the feeding pipe 5 is connected to a feeding pipe 6 via a connecting piece. A feeding tray 7 arranged in a truncated cone shape is provided at the bottom of the feeding tray 6. A plurality of feeding channels 8 for evenly dispersing the material and tilting downward are provided in the feeding tray 7. The plurality of feeding channels 8 are distributed in an annular shape in the feeding tray 7. A rotating mechanism for driving the feeding tray 7 to rotate is provided between the feeding pipe 6 and the premixing cylinder 1.

[0029] A discharge pipe 9 for discharging the ingredients is provided between the batching barrel 3 and the premixing barrel 1. It should be noted that the discharge end of the discharge pipe 9 extending into the premixing barrel 1 exceeds the discharge end of the bulk material channel 8.

[0030] Among them, the dispersing mechanism includes two dispersing rollers 10 which are transmission-connected in the dispersing box 4 and arranged in parallel, and the two dispersing rollers 10 move toward each other. The dispersing rollers 10 are provided with a plurality of breaking rods 11 for dispersing the agglomerated main materials, and the breaking rods 11 on the two dispersing rollers 10 are staggered with each other.

[0031] The connecting piece includes a connecting pipe sleeve 12 disposed between the feeding pipe 6 and the feeding pipe 5, a butt clamp pipe 13 matching with the connecting pipe sleeve 12 is disposed at the feeding end of the feeding pipe 6 and the discharging end of the feeding pipe 5, and a sealing gasket is disposed between the two butt clamp pipes 13, and a rotating bearing 14 matching with the feeding pipe 6 is disposed at the through hole of the connecting pipe sleeve 12 for the feeding pipe 6 to pass through. The connecting pipe is fixedly mounted on the feeding pipe 5, and a sealing wear-resistant sleeve is disposed between the outer wall of the butt clamp pipe 13 of the feeding pipe 6 and the inner wall of the connecting pipe.

[0032] The rotating mechanism includes a driven gear 15 arranged on the discharge tube 6 , a driving motor 16 is arranged on the top of the main barrel 2 , and an output gear 17 meshing with the driven gear 15 is arranged on the output shaft of the driving motor 16 via a transmission rod 22 .

[0033] The main material barrel 2 and the batching barrel 3 are both provided with a transparent observation window 18, and the transparent observation window 18 is provided with a scale line 21. It should be noted that the inside of the feed pipe 6 and the discharge pipe 9 are both provided with an electromagnetic valve in the prior art, so that when the raw materials are injected into the main material barrel 2 and the batching barrel 3 in the early stage, the electromagnetic valve needs to be closed, and then the raw materials are quantitatively added according to the scale line 21 on the transparent observation window 18, so that the proportion between the main material and the batching material in the later stage is more perfect, which improves the effect of the produced feed product to a certain extent.

[0034] A stirring assembly for stirring the mixed material is installed at the bottom of the lower material tray 7, and the stirring assembly includes a stirring shaft 19 installed at the bottom of the lower material tray 7, and a plurality of stirring blades 20 for stirring the mixed material are arranged on the stirring shaft 19. It should be noted that the stirring blades 20 are arranged in different lengths, so that during the stirring process, the longer stirring blades 20 can stir the peripheral mixed material, while the shorter stirring blades 20 can stir the internal mixed material, so that a better stirring effect can be achieved to a certain extent.

[0035] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.

[0036] When in use, firstly, a certain amount of main ingredients and ingredients are put into the main material barrel 2 and the ingredient barrel 3. The main ingredients can be uniformly fed into the premixing barrel 1 through the provided feeding pipe 5, the feeding pipe 6, the feeding tray 7 and the multiple bulk material channels 8 in the feeding tray 7. Moreover, the feeding pipe 6 and the feeding tray 7 arranged at the bottom of the feeding pipe 6 are driven by the provided driving motor 16, the transmission rod 22, the output gear 17 and the driven motor arranged on the feeding pipe 6. The rotating feeding tray 7 and the bulk material channels 8 can evenly and annularly distribute the main ingredients in the premixing barrel 1. The discharging pipe 9 arranged on the ingredient barrel 3 sprinkles the ingredients onto the main ingredients while the feeding tray 7 rotates to discharge the ingredients. In this way, the ingredients are mixed with the main ingredients every time the feeding tray 7 rotates. In this way, in the subsequent mixing and stirring process, the main ingredients and the ingredients can be more evenly mixed together, which improves the effect of the feed to a certain extent. The specific rotation process requires coordination, and a connecting sleeve and a rotating bearing 14 are set, and the discharge pipe 6 is limited in the connecting sleeve by the setting of the docking clamp tube 13, which can assist in the material passing without affecting the material passing at the docking point between the material passing pipe 5 and the discharge pipe 6, and can also allow the discharge pipe 6 to rotate under the drive of the driving motor 16; in order to prevent the agglomerated main material from falling into the premixing barrel 1 and affecting the mixing effect, through the mutual cooperation between the two transmission-connected dispersion rollers 10 and the breaking rods 11 set on the dispersion rollers 10, some agglomerated main materials can be broken up, which is beneficial to the subsequent mixing and blending with the ingredients; in the process of the rotation of the discharge disc 7, the stirring shaft 19 and the multiple stirring blades 20 on the stirring shaft 19 can be driven to mix and stir the main material and the ingredients poured into the premixing barrel 1, and the mixing and stirring is carried out at the same time when the rotating shaft ingredients are sprinkled onto the main material each time, which can achieve a better mixing and stirring effect.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dispersed pre-mixing device for feed production, comprising a pre-mixing cylinder (1), characterized in that: A main material barrel (2) for storing the main material is provided at the top of the premixing barrel (1), and a plurality of ingredient barrels (3) for storing the ingredients are provided at the top of the premixing barrel (1) and on the peripheral side of the main material barrel (2), and the plurality of ingredient barrels (3) are distributed in an annular shape at the top of the premixing barrel (1); A dispersion box (4) for dispersing the main material is provided between the main material cylinder (2) and the premixing cylinder (1), and a dispersion mechanism for dispersing the agglomerated main material is provided in the dispersion box (4); A feeding pipe (5) for feeding the main material is provided between the dispersion box (4) and the premixing cylinder (1), the discharge end of the feeding pipe (5) is connected to a feeding pipe (6) via a connecting piece, a feeding tray (7) arranged in a truncated cone shape is provided at the bottom of the feeding tube (6), a plurality of feeding channels (8) for evenly dispersing the material and arranged obliquely downward are provided in the feeding tray (7), and the plurality of feeding channels (8) are distributed in an annular shape in the feeding tray (7), and a rotating mechanism for driving the feeding tray (7) to rotate is provided between the feeding pipe (6) and the premixing cylinder (1); A discharge pipe (9) for discharging the ingredients is provided between the batching cylinder (3) and the premixing cylinder (1).

2. A dispersed pre-mixing device for feed production according to claim 1, characterized in that: The dispersion mechanism comprises two dispersion rollers (10) which are transmission-connected in a dispersion box (4) and arranged in parallel, and the two dispersion rollers (10) move towards each other, and the dispersion rollers (10) are provided with a plurality of breaking rods (11) for breaking up the agglomerated main materials, and the breaking rods (11) on the two dispersion rollers (10) are arranged staggered with respect to each other.

3. A dispersed pre-mixing device for feed production according to claim 1, characterized in that: The connecting piece comprises a connecting pipe sleeve (12) arranged between a feeding pipe (6) and a feeding pipe (5); a feeding end of the feeding pipe (6) and a discharging end of the feeding pipe (5) are provided with a docking clamping pipe (13) matched with the connecting pipe sleeve (12); a sealing gasket is provided between the two docking clamping pipes (13); and a rotating bearing (14) matched with the feeding pipe (6) is provided at a through hole of the connecting pipe sleeve (12) for the feeding pipe (6) to pass through.

4. A dispersed pre-mixing device for feed production according to claim 1, characterized in that: The rotating mechanism comprises a driven gear (15) arranged on a feeding tube (6), a driving motor (16) is arranged on the top of the main barrel (2), and an output gear (17) meshing with the driven gear (15) is arranged on the output shaft of the driving motor (16) via a transmission rod (22).

5. A dispersed pre-mixing device for feed production according to claim 1, characterized in that: The main material barrel (2) and the dispensing barrel (3) are both provided with a transparent observation window (18), and the transparent observation window (18) is provided with a scale line (21).

6. A dispersed pre-mixing device for feed production according to claim 1, characterized in that: A stirring assembly for stirring the mixed material is installed at the bottom of the lower material tray (7), and the stirring assembly comprises a stirring shaft (19) installed at the bottom of the lower material tray (7), and a plurality of stirring blades (20) for stirring the mixed material are arranged on the stirring shaft (19).

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