Workpiece out-of-tolerance nickel plating repairing device

By designing a workpiece ultra-difference nickel plating repair device including base plate, support plate, lifting device and repair device, the problem of low repair efficiency and complex operation of nickel plating in the inner hole of large workpieces is solved, and efficient and simplified operation plating is achieved Nickel repair effect.

CN222241084UActive Publication Date: 2024-12-27TIANJIN YOURUNMEI METAL PROD CO LTD
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Patent Information

Application Number
CN202323496525.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-21
Publication Date
2024-12-27
Estimated Expiration
2033-12-21

AI Technical Summary

Technical Problem

The existing workpiece ultra-difference nickel plating repair device has low working efficiency and cumbersome manual operation when dealing with the inner holes of large workpieces, especially the high requirements for coaxial positioning, resulting in complex operation and low efficiency.

Method used

A workpiece ultra-difference nickel-plated repair device including a base plate, a support plate, a lifting device, a first drive cylinder and a repair device is designed, and a U-shaped mobile frame, a drive motor and a roller brush structure are used to combine the universal wheel and a brake structure. , realizes fast and uniform nickel plating repair, reducing the coaxial requirements for inner holes.

Benefits of technology

It improves the efficiency of nickel plating repair of workpiece inner holes, reduces manual workload, simplifies the operation process, and makes nickel plating repair of inner holes faster and does not require high-demand coaxial positioning.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222241084U_ABST
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Abstract

The utility model discloses a workpiece out-of-tolerance nickel plating repairing device which comprises a bottom plate, a supporting plate, a lifting device, a first driving air cylinder and a repairing device, and the supporting plate is arranged above the bottom plate and connected with the bottom plate through the lifting device; a vertical plate is arranged on the supporting plate, and the first driving air cylinder is arranged on the vertical plate. The repairing device is slidably connected with the supporting plate, and the repairing device is connected with the telescopic end of the first driving air cylinder; the repairing device comprises a moving frame, a driving motor and a rolling brush structure, the moving frame is a U-shaped frame, the moving frame is slidably connected with the supporting plate, and one end of the moving frame is connected with a first driving air cylinder; the driving motor is arranged at the other end of the moving frame; according to the nickel plating repairing device, nickel plating repairing can be rapidly conducted on the inner hole of a workpiece, efficiency is higher, the manual workload is reduced, the requirement for the coaxiality of the inner hole is not high, and operation is easy.
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Description

Technical Field

[0001] The utility model relates to the technical field of workpiece repair, in particular to a workpiece over-tolerance nickel plating repair device. Background Art

[0002] Out-of-tolerance means that the size, shape or performance of a part exceeds a certain allowable range compared to the design requirements. During the manufacturing and quality control process, certain dimensional tolerances and shape tolerances are usually specified to allow errors within a certain range. If the size, shape or performance of a part exceeds this allowable range, it is called out-of-tolerance.

[0003] In the related art, when repairing workpieces with out-of-tolerance, such as the inner hole of a large workpiece with out-of-tolerance, it is inconvenient to put it back on a lathe for repair due to its large size, so the inner hole is usually repaired by nickel plating. When nickel plating the inner hole of the workpiece, a roller brush is usually used manually to paint the inner wall of the inner hole. This method has low work efficiency and a large amount of manual labor. The existing nickel plating repair device has high requirements for the coaxial positioning of the inner hole and is cumbersome to use. Summary of the invention

[0004] The utility model aims to solve one of the technical problems in the above-mentioned technology at least to a certain extent.

[0005] To achieve the above-mentioned purpose, the first aspect of the utility model proposes a workpiece over-tolerance nickel plating repair device, comprising: a base plate, a support plate, a lifting device, a first driving cylinder and a repair device, wherein the support plate is arranged above the base plate and is connected to it through the lifting device; a vertical plate is arranged on the support plate, and the first driving cylinder is arranged on the vertical plate; the repair device is connected to the telescopic end of the first driving cylinder, and the repair device comprises a moving frame, a driving motor and a rolling brush structure, wherein the moving frame is a U-shaped frame, and the bottom of the moving frame is slidably connected to the support plate, and one end of the moving frame is connected to the first driving cylinder. The cylinder is connected; the driving motor is arranged at the other end of the movable frame; the roller brush structure is arranged on the output end of the driving motor, and the roller brush structure includes a fixed cavity, a column, a pressure plate, a spring, a mounting frame and a cleaning brush, wherein the fixed cavity is arranged at the output end of the driving motor, the column is slidably connected to the fixed cavity, and the pressure plate is arranged at the end of the column and arranged in the fixed cavity, the spring is arranged in the fixed cavity, and the two ends of the spring are respectively connected to the pressure plate and the bottom of the fixed cavity, the mounting frame is arranged at the other end of the column, and the cleaning brush is rotatably arranged on the mounting frame.

[0006] In addition, the workpiece over-tolerance nickel plating repair device proposed in the utility model may also have the following additional technical features:

[0007] Furthermore, wheels are arranged at the bottom of the base plate, and the wheels are universal wheels with brake structures.

[0008] Furthermore, a handle is provided on one side of the bottom plate.

[0009] Specifically, the lifting device includes a scissor arm and a second driving cylinder, wherein the scissor arm connects the support plate and the base plate, one end of the second driving cylinder is rotatably arranged on the base plate, and the other end is arranged on the support rod of the scissor arm.

[0010] Furthermore, a limiting block is arranged at the bottom of the movable frame, a sliding groove is opened on the supporting plate, and the limiting block is slidably connected to the sliding groove.

[0011] According to the workpiece out-of-tolerance nickel plating repair device of the utility model, the inner hole of the workpiece can be quickly repaired by nickel plating, which is more efficient, reduces manual workload, has low requirements on the coaxiality of the inner hole, and is easy to operate.

[0012] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:

[0014] Figure 1 It is a structural schematic diagram of a device for repairing workpiece out-of-tolerance nickel plating according to an embodiment of the utility model;

[0015] Figure 2 This is a schematic diagram of the internal structure of a roller brush structure according to an embodiment of the utility model;

[0016] Figure 3 It is a schematic diagram of the use status of the roller brush structure according to one embodiment of the utility model.

[0017] As shown in the figure:

[0018] 100, base plate; 101, wheel; 102, handle; 200, support plate; 201, vertical plate; 300, lifting device; 310, scissor arm; 320, second driving cylinder; 400, first driving cylinder; 500, repair device; 510, moving frame; 520, driving motor; 530, roller brush structure; 531, fixed cavity; 532, column; 533, pressure plate; 534, spring; 535, mounting frame; 536, cleaning brush; 600, inner hole of workpiece. DETAILED DESCRIPTION

[0019] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0020] The device for repairing workpiece out-of-tolerance nickel plating according to an embodiment of the utility model will be described below in conjunction with the accompanying drawings.

[0021] like Figure 1 As shown, the device for repairing out-of-tolerance nickel plating of a workpiece according to an embodiment of the utility model may include a base plate 100, a support plate 200, a lifting device 300, a first driving cylinder 400 and a repair device 500.

[0022] Among them, a wheel 101 is arranged at the bottom of the base plate 100, and the wheel 101 is a universal wheel with a brake structure. A handle 102 is arranged on one side of the base plate 100, and relevant staff can push the base plate 100 to move the entire device to the inner hole 600 of the workpiece.

[0023] The support plate 200 is disposed above the base plate 100 and connected thereto via a lifting device 300 .

[0024] In one embodiment of the utility model, the lifting device 300 includes a scissor arm 310 and a second driving cylinder 320, wherein the scissor arm 310 connects the support plate 200 and the base plate 100, and one end of the second driving cylinder 320 is rotatably set on the base plate 100, and the other end is set on the support rod of the scissor arm 310.

[0025] It should be noted that one side of the scissor arm 310 is pivotally connected to the support plate 200 and the base plate 100 respectively, and the other side is slidingly connected to the support plate 200 and the base plate 100 respectively. When the second driving cylinder 320 pushes the scissor arm 310, the scissor arm 310 can push the support plate 200 to move upward.

[0026] A vertical plate 201 is disposed on the support plate 200 , a first driving cylinder 400 is disposed on the vertical plate 201 , and a repair device 500 is connected to a telescopic end of the first driving cylinder 400 .

[0027] The repair device 500 includes a moving frame 510, a driving motor 520 and a rolling brush structure 530. The moving frame 510 is a U-shaped frame, and the bottom of the moving frame 510 is slidably connected to the support plate 200, and one end of the moving frame 510 is connected to the first driving cylinder 400.

[0028] As a possible situation, a limiting block is provided at the bottom of the movable frame 510, a sliding groove is provided on the support plate 200, and the limiting block is slidably connected to the sliding groove.

[0029] The driving motor 520 is disposed at the other end of the moving frame 510 , and the rolling brush structure 530 is disposed on the output end of the driving motor 520 .

[0030] like Figure 2 As shown, the roller brush structure 530 includes a fixing cavity 531 , a column 532 , a pressure plate 533 , a spring 534 , a mounting frame 535 and a cleaning brush 536 .

[0031] The fixed cavity 531 is disposed at the output end of the driving motor 520 , and the column 532 is slidably connected to the fixed cavity 531 .

[0032] It can be understood that the fixing cavity 531 is hollow inside and has a through hole on the top, and the column 532 passes through the through hole and is slidably connected to the fixing cavity 531 .

[0033] The pressing plate 533 is disposed at the end of the column 532 and is disposed in the fixing cavity 531.

[0034] It should be noted that the size of the pressing plate 533 is larger than the size of the through hole, and is in contact with the inner wall of the fixing cavity 531 .

[0035] The spring 534 is disposed in the fixed cavity 531 , and two ends of the spring 534 are respectively connected to the pressure plate 533 and the bottom of the fixed cavity 531 . The mounting frame 535 is disposed at the other end of the column 532 , and the cleaning brush 536 is rotatably disposed on the mounting frame 535 .

[0036] It should be noted that when the cleaning brush 536 contacts the inner hole 600 of the workpiece, the cleaning brush 536 drives the mounting frame 535 to press down the column 532, so that the column 532 drives the pressure plate 533 to press down the spring 534, and the spring 534 is in a compressed state.

[0037] Specifically, if Figures 1 to 3 As shown, when the relevant staff is nickel-plating the inner hole 600 of the workpiece, the relevant staff first pushes the base plate 100 to the inner hole 600 of the workpiece, and starts the lifting device 300 to raise the support plate 200, that is, by controlling the second driving cylinder 320, the scissor arm 310 is pushed by the second driving cylinder 320, so that the support plate 200 moves upward.

[0038] When the repair device 500 moves to the same height as the inner hole 600 of the workpiece following the support plate 200, the relevant staff pushes the base plate 100 to move the entire device again, and determines with the naked eye that the approximate position of the repair device 500 is coaxial with the inner hole 600 of the workpiece.

[0039] Next, the relevant staff starts the first driving cylinder 400 to move the repair device 500 toward the inner hole 600 of the workpiece, and applies nickel-plated repair liquid to the cleaning brush 536. Then, by pressing the cleaning brush 536, the cleaning brush 536 moves toward the fixed cavity 531, and the roller brush structure 530 moves into the inner hole 600 of the workpiece.

[0040] The relevant staff starts the driving motor 520 so that the driving motor 520 drives the roller brush structure 530 to rotate. Then, even if the output end of the driving motor 520 is slightly eccentric (i.e., not coaxial) with the inner hole 600 of the workpiece, the cleaning brush 536 is always pressed against the inner hole 600 of the workpiece under the action of the spring 534, thereby achieving uniform repair of the inner hole 600 of the workpiece. Therefore, the work requirements are not high and the operation is easier.

[0041] In summary, the device for repairing out-of-tolerance nickel plating of workpieces according to the embodiment of the utility model can quickly perform nickel plating repair on the inner hole of the workpiece, which is more efficient, reduces manual workload, and has low requirements for the coaxiality of the inner hole and is simple to operate.

[0042] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0043] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0044] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present application.

Claims

1. A device for repairing workpiece out-of-tolerance nickel plating, characterized in that: include: A base plate (100), a support plate (200), a lifting device (300), a first driving cylinder (400) and a repair device (500), wherein: The support plate (200) is arranged above the base plate (100) and is connected thereto via the lifting device (300); A vertical plate (201) is arranged on the support plate (200), and the first driving cylinder (400) is arranged on the vertical plate (201); The repair device (500) is connected to the telescopic end of the first driving cylinder (400), and the repair device (500) comprises a moving frame (510), a driving motor (520) and a rolling brush structure (530), wherein: The movable frame (510) is a U-shaped frame, and the bottom of the movable frame (510) is slidably connected to the support plate (200), and one end of the movable frame (510) is connected to the first driving cylinder (400); The driving motor (520) is arranged at the other end of the moving frame (510); The roller brush structure (530) is arranged on the output end of the driving motor (520), and the roller brush structure (530) comprises a fixed cavity (531), a column (532), a pressure plate (533), a spring (534), a mounting frame (535) and a cleaning brush (536), wherein the fixed cavity (531) is arranged at the output end of the driving motor (520), the column (532) is slidably connected to the fixed cavity (531), the pressure plate (533) is arranged at the end of the column (532) and is arranged in the fixed cavity (531), the spring (534) is arranged in the fixed cavity (531), and The two ends of the spring (534) are respectively connected to the pressure plate (533) and the bottom of the fixed cavity (531); the mounting frame (535) is arranged at the other end of the column (532); and the cleaning brush (536) is rotatably arranged on the mounting frame (535).

2. The workpiece over-tolerance nickel plating repair device according to claim 1, characterized in that: A wheel (101) is arranged at the bottom of the base plate (100), and the wheel (101) is a universal wheel with a brake structure.

3. The workpiece over-tolerance nickel plating repair device according to claim 1, characterized in that: A handle (102) is provided on one side of the bottom plate (100).

4. The workpiece over-tolerance nickel plating repair device according to claim 1, characterized in that: The lifting device (300) comprises a scissor arm (310) and a second driving cylinder (320), wherein the scissor arm (310) is connected to the support plate (200) and the base plate (100), and one end of the second driving cylinder (320) is rotatably arranged on the base plate (100), and the other end is arranged on the support rod of the scissor arm (310).

5. The workpiece over-tolerance nickel plating repair device according to claim 1, characterized in that: A limiting block is arranged at the bottom of the movable frame (510), a sliding groove is provided on the support plate (200), and the limiting block is slidably connected to the sliding groove.