Injection molding part machining device with identification function
By integrating image acquisition and processing technology in the injection molded parts processing device, combining object proximity sensors and vacuum pumps, the problem of real-time monitoring of product texture standards in the existing technology is solved, and accurate judgment of product texture and alarm of unqualified products is achieved. Ensure that the product is authentic and authentic in subsequent use.
Patent Information
- Application Number
- CN202323667389.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2033-12-29
AI Technical Summary
The existing injection molding technology is difficult to monitor whether the product texture is standard in real time during product production, resulting in the inability to accurately determine the authenticity of the product during subsequent use.
A kind of injection molded parts processing device with identification function is designed, including a detection table, image acquisition equipment, lighting lamps, controllers, image processing equipment and alarms. The standardization of product lines is determined through image acquisition, analysis and processing, and the standardization of product lines is determined by using Object proximity sensors and vacuum pumps ensure product stability and image clarity.
Real-time monitoring and standard judgment of product lines are achieved, ensuring that the products produced are qualified, and the alarm prevents unqualified products from being mixed in, ensuring that the products are reliable in subsequent use.
Smart Images
Figure CN222241442U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of injection molding processing devices, in particular to an injection molding processing device with an identification function. Background Art
[0002] Injection molding, also known as injection molding, is a molding method that combines injection and molding. The advantages of the injection molding method are fast production speed, high efficiency, automated operation, a wide variety of colors, shapes from simple to complex, sizes from large to small, and precise product size. The product is easy to update and can be made into parts with complex shapes. Injection molding is suitable for mass production and molding and processing fields such as products with complex shapes. At a certain temperature, the completely molten plastic material is stirred by a screw, injected into the mold cavity with high pressure, and cooled and solidified to obtain a molded product.
[0003] However, to determine whether the finished products are qualified, the current method is to check whether the products have quality problems such as defects or damage. For products produced using different production molds, the authenticity of the products can be determined by their uniqueness, which is more accurate than printing or pasting anti-counterfeiting marks on the products. For example, bottle caps produced using different molds have different patterns. In subsequent use, the products can be judged whether they are counterfeit or inferior based on the patterns on the bottle caps. However, during the production process of the bottle caps, it is impossible to confirm whether the patterns on the bottle caps are standard, which results in the inability to determine the authenticity of the patterns in subsequent use. Therefore, there is an urgent need to monitor whether the patterns on the products are standard during the production process. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides an injection molding processing device with an identification function, the purpose of which is to solve the problem that after the product is produced, the authenticity of the product cannot be determined based on the product itself during subsequent use.
[0005] In order to solve the above problems, the technical solution adopted by the utility model is: an injection molding processing device with identification function, including a detection table, a support rod is fixedly installed on one side of the detection table, an image acquisition device is fixedly installed on the top of the support rod, a lighting lamp is fixedly installed next to the camera of the image acquisition device, a controller is fixedly installed on the detection table, the image acquisition device and the lighting lamp are electrically connected to the controller, and also includes an image processing device and an alarm electrically connected to the controller, and the image processing device is electrically connected to the image acquisition device.
[0006] The principles of this solution are:
[0007] When inspecting a product, place the product on the inspection table below the image acquisition device. After determining the position of the product, turn on the lighting through the controller, and start the camera of the image acquisition device to capture the image of the product under the lighting. The product image is then transmitted to the image processing device. The image processing device analyzes the product image and then feeds the result back to the controller. The controller controls the working state of the alarm according to the result fed back by the image processing device.
[0008] The beneficial effects of this program are:
[0009] 1. After the product is produced, it is placed on the inspection table and illuminated by a lamp. The image acquisition device collects images of the product after it reflects and absorbs the light of the lamp. Then, the image analysis model is used to process the images to determine whether the texture on the product is standard, thereby ensuring that the product is qualified. In the subsequent use process, the authenticity of the product can be identified based on its own texture.
[0010] 2. After the image processing device processes the image, the controller will control the working state of the alarm according to the processing result of the image processing device. When the product is unqualified, the controller will control the alarm to alert the staff, thereby avoiding mixing unqualified products with qualified products.
[0011] Furthermore, an installation slot is provided on the inspection table directly below the image acquisition device, in which an object proximity sensor is fixedly installed, and the object proximity sensor is electrically connected to the controller. When placing a product on the inspection table, if the product is not directly below the image acquisition device, the product cannot well receive and reflect the light of the lighting lamp, and the real texture of the product cannot be well reflected when the image acquisition device captures the product image. Therefore, by installing the object proximity sensor directly below the image acquisition device, the object proximity sensor detects whether the product is placed directly below the image acquisition device, and the object proximity sensor detects in real time whether there is a product placed directly below the image acquisition device and feeds back the detected data to the controller in real time. When the object proximity sensor detects that a product is placed above the object proximity sensor, the controller controls the lighting lamp and the image acquisition device to start working, which can ensure that the product image captured by the image acquisition device is clear on the one hand, and avoid the waste of electric energy caused by the lighting lamp and the image acquisition device working continuously on the other hand.
[0012] Furthermore, an anti-skid pad is provided on the testing table, which can prevent the product from slipping or rolling on the testing table.
[0013] Furthermore, a through hole is provided on the test bench and vertically penetrates the test bench. An air box is fixedly installed at the bottom of the test bench. The air box has an outlet. The outlet of the air box is fixedly connected to a vacuum pump, and the vacuum pump is electrically connected to the controller. When the product is placed on the test bench and the object proximity sensor detects that the object is located above the object proximity sensor, the controller controls the vacuum pump to start so that negative pressure is formed on the surface of the test bench, thereby fixing the position of the product on the test bench to prevent the product from shaking and affecting the quality of the product image taken by the image acquisition device.
[0014] Furthermore, a sealing ring is fixedly installed at the outlet of the air box. The setting of the sealing ring can ensure the airtightness between the vacuum pump and the air box. Under the action of the vacuum pump, the air in the air box is quickly pumped out to form a negative pressure on the test bench.
[0015] Furthermore, the support rod includes a fixed rod and an adjusting rod, the fixed rod is slidably sleeved on the outer periphery of the adjusting rod, one end of the fixed rod is fixedly mounted on the inspection platform, a first adjusting hole is evenly opened on the outer wall of the fixed rod along the axial direction and horizontally penetrates the fixed rod, and a second adjusting hole is evenly opened on the outer wall of the adjusting rod along the axial direction and horizontally penetrates the adjusting rod, the first adjusting hole and the second adjusting hole are of the same size, and a fixing pin matching the first adjusting hole and the second adjusting hole is also included. When different products are inspected, the height of the image acquisition device is adjusted according to the size of the product. When the height of the image acquisition device needs to be adjusted, the fixing pin is pulled out from the first adjusting hole and the second adjusting hole, and then the adjusting rod is adjusted upward or downward in the fixed rod. After the image acquisition device is fixed at a suitable height, the fixing pin is inserted into the first adjusting hole and the second adjusting hole to fix the adjusting rod and the fixed rod, thereby completing the adjustment of the height of the image acquisition device and better inspecting products of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A schematic diagram of the structure of an injection molding processing device with identification function provided by the utility model;
[0017] Figure 2 The utility model provides a schematic cross-sectional structure diagram of a support rod of an injection molding processing device with identification function.
[0018] The figure marks in the drawings of the specification include: detection table 101, through hole 102, installation groove 103, object proximity sensor 104, controller 105, alarm 106, fixing rod 201, first adjustment hole 2011, adjustment rod 202, second adjustment hole 2021, fixing pin 203, image acquisition device 204, lighting lamp 205, air box 301, outlet 302, sealing ring 303, vacuum pump 304, image processing device 401. DETAILED DESCRIPTION
[0019] The following is further described in detail through specific implementation methods:
[0020] like Figure 1-2 As shown, the structure of an injection molding processing device with identification function is as follows: it includes a detection table 101, a support rod is fixedly installed on one side of the detection table 101 by bolt fixing or welding fixing, the support rod includes a fixed rod 201 and an adjusting rod 202, one end of the fixed rod 201 is fixedly installed on the detection table 101, the fixed rod 201 is slidably sleeved on the outer periphery of the adjusting rod 202, a first adjusting hole 2011 that horizontally penetrates the fixed rod 201 is uniformly opened on the outer wall of the fixed rod 201 along the axial direction of the fixed rod 201, and a second adjusting hole 2021 that horizontally penetrates the adjusting rod 202 is uniformly opened on the adjusting rod 202 along the axial direction of the adjusting rod 202, and the first adjusting hole 2011 and the second adjusting hole 2021 are consistent in size, It also includes a fixing pin 203 that matches the first adjustment hole 2011 and the second adjustment hole 2021. An image acquisition device 204 is fixedly installed on the top of the support rod by bolt fixing or snap fixing, and an illuminating lamp 205 is fixedly installed on the side of the camera of the image acquisition device 204 by bolt fixing or bracket fixing, and a controller 105 is fixedly installed on the detection table 101101 by bolt fixing or bracket fixing, the input end of the image acquisition device 204 is connected to the output end of the controller 105, and the working state of the image acquisition device 204 is controlled by the controller 105, and the output end of the controller 105 is also connected to the input end of the illuminating lamp 205, and the working state of the illuminating lamp 205 is controlled by the controller 105.
[0021] An installation slot 103 is provided on the detection platform 101 directly below the image acquisition device 204, and an object proximity sensor 104 is fixedly installed in the installation slot 103 by bolt fixing or the like. The output end of the object proximity sensor 104 is connected to the input end of the controller 105 so that the object proximity sensor 104 can feed back the detected data to the controller 105 in real time.
[0022] An anti-skid pad is provided on the testing table 101 to prevent the product from slipping or rolling on the testing table 101, and a plurality of through holes 102 vertically penetrating the testing table 101 are provided on the testing table 101. An air box 301 is fixedly installed at the bottom of the testing table 101 by bolting or welding, and an outlet 302 is provided in the air box 301. A vacuum pump 304 is fixedly installed at the outlet 302 of the air box 301, and a sealing ring 303 is fixedly installed at the outlet 302 of the air box 301 to ensure the air tightness between the vacuum pump 304 and the air box 301.
[0023] Among them, the image acquisition device 204 in the present application can be a device with a shooting function, such as a digital camera, a sports camera, a video camera, a smart phone, a drone and other devices.
[0024] It also includes an image processing device 401, the input end of the image processing device 401 is connected to the output end of the image acquisition device 204, so that the image acquisition device 204 transmits the acquired product image to the image processing device 401, and the output end of the image processing device 401 is connected to the input end of the controller 105, so as to feed back the result of product image processing to the controller 105. An alarm 106 is also fixedly installed on the outer wall of the controller 105, and the input end of the alarm 106 is connected to the output end of the controller 105, so that the working state of the alarm 106 can be controlled by the controller 105.
[0025] The specific implementation process is as follows:
[0026] When it is necessary to inspect the product, the product is placed on the inspection table 101. When the object proximity sensor 104 detects that a product is placed above the object proximity sensor 104, the data of the detected product is fed back to the controller 105. The controller 105 controls the vacuum pump 304 to start so that negative pressure is formed on the surface of the inspection table 101, and the position of the product on the inspection table 101 is fixed. At the same time, the controller 105 also controls the lighting lamp 205 and the image acquisition device 204 to start. The lighting lamp 205 illuminates the product on the inspection table 101, and the image acquisition device 204 captures the product image on the inspection table 101. After the image acquisition device 204 completes the shooting, the product image is transmitted to the image processing In the device 401, at the same time, the controller 105 controls the lighting 205 and the image acquisition device 204 to be turned off, and controls the vacuum pump 304 to be turned off, so that the staff can remove the product from the inspection table 101. The image processing device 401 processes the product image and feeds the result back to the controller 105. The controller 105 controls the working state of the alarm 106 according to the processing result of the image processing device 401. If the processing result of the image processing device 401 is that the product is a qualified product, the controller 105 does not start the alarm 106. If the processing result of the image processing device 401 is that the product is unqualified, the controller 105 controls the alarm 106 to alarm to prompt the staff.
[0027] In this application, after the product production is completed, the product is placed on a testing platform for testing to determine whether it is a qualified product. Only by ensuring that the products produced are qualified products can the product processing be completed, so that the authenticity of the product can be identified by testing the product itself during subsequent use.
[0028] The above is only an embodiment of the utility model, and the common knowledge such as the known specific structure and characteristics in the scheme is not described in detail here. It should be pointed out that for those skilled in the art, several deformations and improvements can be made without departing from the structure of the utility model, which should also be regarded as the protection scope of the utility model, and these will not affect the effect of the implementation of the utility model and the practicality of the patent. The scope of protection required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to interpret the content of the claims.
Claims
1. An injection molding processing device with identification function, characterized in that: The invention comprises a testing platform, a support rod is fixedly installed on one side of the testing platform, an image acquisition device is fixedly installed on the top of the support rod, a lighting lamp is fixedly installed next to the camera of the image acquisition device, a controller is fixedly installed on the testing platform, the image acquisition device and the lighting lamp are electrically connected to the controller, and also comprises an image processing device and an alarm electrically connected to the controller, the image processing device is electrically connected to the image acquisition device; a through hole vertically penetrating the testing platform is opened on the testing platform, an air box is fixedly installed on the bottom end of the testing platform, the air box is provided with an outlet, a vacuum pump is fixedly connected to the outlet of the air box, and the vacuum pump is electrically connected to the controller; the support rod comprises a fixed rod and an adjusting rod, the fixed rod is slidably sleeved on the outer periphery of the adjusting rod, one end of the fixed rod is fixedly installed on the testing platform, a first adjusting hole penetrating the fixed rod horizontally is uniformly opened on the outer wall of the fixed rod along the axial direction, a second adjusting hole penetrating the adjusting rod horizontally is uniformly opened on the outer wall of the adjusting rod along the axial direction, the first adjusting hole and the second adjusting hole are of the same size, and a fixing pin matching the first adjusting hole and the second adjusting hole is also included.
2. The device for processing injection molded parts with identification function according to claim 1, characterized in that: An installation slot is provided on the detection platform directly below the image acquisition device, in which an object proximity sensor is fixedly installed, and the object proximity sensor is electrically connected to the controller.
3. The device for processing injection molded parts with identification function according to claim 2, characterized in that: An anti-slip mat is arranged on the detection platform.
4. The device for processing injection molded parts with identification function according to claim 3, characterized in that: A sealing ring is fixedly installed in the outlet of the air box.