Anode plate cleaning device for electrolytic manganese
By designing anode plate cleaning device with T-shaped brackets, lifting devices and vibrating devices, the problems of low efficiency and high production costs in the existing technology are solved, and an efficient and simplified anode plate cleaning process is achieved, reducing labor intensity and production costs.
Patent Information
- Application Number
- CN202421006629.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The existing electrolytic manganese anode plate cleaning methods have problems such as high labor intensity, low efficiency, immovable equipment and high production costs, especially the lack of efficiency and complexity of manual cleaning and equipment cleaning of single anode plates.
An anode plate cleaning device including a T-type bracket, a lifting device and a vibrating device is designed. The casters of the T-type bracket are used to facilitate movement. The comb plate of the lifting device has an anode plate mount to reduce manual layout. The vibrating device passes through high frequency. The vibrating cutter head cleans up the surface of the anode plate, simplifying the equipment structure and operation process.
It reduces the labor intensity of workers, improves cleaning efficiency, simplifies the equipment structure, reduces production costs, and achieves a cleaner surface cleaning of the anode plate through high-frequency vibration of the vibration device.
Smart Images
Figure CN222241736U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of electrolytic manganese mechanical equipment, and in particular relates to an anode plate cleaning device for electrolytic manganese. Background Art
[0002] Electrolytic manganese refers to a method of extracting metallic manganese from manganese ore using the principle of electrolysis. This method has the advantages of high extraction efficiency, low energy consumption, and low pollution, and is widely used in the processing and production of manganese ore. In the production of electrolytic manganese, the anode plate is one of the most important electrodes. As the positive electrode in the electrolytic cell, the anode plate plays the role of oxidizing manganese ions under the action of current. When the current passes through the electrolytic cell, the oxide on the anode plate will release oxygen and release electrons at the same time, promoting the deposition of manganese while oxidizing, and then reducing manganese ions to solid manganese metal, realizing the electrolytic deposition process of manganese. Since the anode plate plays a vital role in the production of electrolytic manganese, strict quality management and maintenance of the anode plate are required. For the anode plates that have been used, regular maintenance and replacement are required to ensure their electrolytic efficiency and service life. The quality and efficiency of the entire electrolytic manganese production process are related to the quality and use of the anode plate. Therefore, the importance of the anode plate cannot be ignored. At present, there are two main ways to clean electrolytic manganese anode plates. One is manual cleaning: workers take the anode plates out of the electrolytic cell, place them on the cleaning platform, and use wooden shovels to remove the anode slag on the surface of the anode plates; the other is equipment cleaning of single anode plates: the anode plates are placed on a fixed cleaning machine, and the anode plates are transported to the cleaning station piece by piece through chain operation. Manual cleaning has the defects of high labor intensity, low efficiency and uncontrollable cleaning effect; equipment cleaning of single anode plates has low cleaning efficiency, the equipment cannot be moved, and the entry and exit of the anode plates takes up a lot of driving time. After the plates are loaded, the anode plates need to be separated by the plate arrangement, and the anode plates need to be gathered after cleaning. The operation is complicated, the equipment structure is complicated, and the production cost is high. Utility Model Content
[0003] In view of the problems existing in the background technology, the utility model proposes an anode plate cleaning device for electrolytic manganese to solve the problems proposed in the background technology.
[0004] To achieve the above purpose, the utility model is implemented through the following technical solutions: an electrolytic manganese anode plate cleaning device, including a T-shaped bracket, a lifting device and a vibrating device, the T-shaped bracket includes a base and an H-shaped steel frame, casters are arranged under the base, a compression spring bracket is also arranged on the base, the H-shaped steel frame is fixed on the base, the H-shaped steel frame includes a vertical steel frame and a horizontal steel frame, a cylinder support is arranged on the vertical steel frame, the lifting device includes a lifting cylinder, a lifting frame and a comb plate, the lifting cylinder is fixed between the base and the cylinder bracket, The top of the lifting cylinder is connected to the lifting frame, and a comb-shaped plate is arranged on the front of the lifting frame, and an anode plate placement groove is arranged on the comb-shaped plate. The vibration device is installed on the front of the T-shaped bracket. The vibration device includes a vibration platform. A vibration motor and a compression spring are arranged at the bottom of the vibration platform. The compression spring is movably connected to the base compression spring bracket. A column and a vibration tool holder are arranged on the vibration platform. The vibration tool holder is connected to the vibration platform through a tool holder pin shaft, and a vibration tool head is also arranged on the top of the column. The column is located on the back of the vibration tool holder, and a connecting rod is arranged on the top of the column, and a tool holder positioning block is arranged on the connecting rod.
[0005] Preferably, the vertical steel frame is a U-shaped steel trough structure serving as a lifting track, and guide positioning wheels are provided on the back of the lifting frame.
[0006] Preferably, a tool holder opening and closing cylinder is also provided on the top of the column.
[0007] Preferably, an eight-shaped guide groove is further provided at the outermost end of the anode plate placement groove.
[0008] The beneficial effects of the utility model are as follows: the anode plate cleaning device for electrolytic manganese is only composed of a T-shaped bracket, a lifting device and a vibration device, and the device has a simple structure and a small size. A caster is arranged below the T-shaped bracket to facilitate the movement of the device. The comb-shaped plate arranged on the lifting device has an anode plate placement slot, and the spacing of the anode plate placement slot is consistent with the spacing of the anode plates in the electrolytic cell, so there is no need for manual re-layout. It is only necessary to use a vehicle to lift the anode plate out of the electrolytic cell, and manually assist in pushing the anode plate into the anode plate placement slot, which reduces the labor intensity of the workers and improves the work efficiency. The eight-shaped guide groove arranged at the outermost end of the anode plate placement slot makes it more convenient to push the anode plate. The vibration device is movably connected to the base, making it more convenient to maintain. When in use, the opening and closing cylinder of the knife holder can make the vibration knife head vibrate close to the anode plate surface, so that the surface of the anode plate is cleaned more cleanly, greatly improving the cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 This is a schematic diagram of the structure of the device of Embodiment 2 of the utility model;
[0010] Figure 2 This is a schematic diagram of the T-shaped bracket structure of Example 2 of the utility model;
[0011] Figure 3This is a schematic diagram of the structure of the lifting device of Embodiment 2 of the utility model;
[0012] Figure 4 This is a schematic diagram of the structure of the vibration device of Embodiment 2 of the utility model;
[0013] In the figure: 101, base; 102, H-shaped steel frame; 103, casters; 104, compression spring bracket; 105, vertical steel frame; 106, horizontal steel frame; 107, cylinder bracket; 108, lifting track; 201, lifting cylinder; 202, lifting frame; 203, comb plate; 204, anode plate placement groove; 205, eight-shaped guide groove; 301, vibration platform; 302, vibration motor; 303, compression spring; 304, column; 305, vibration tool holder; 306, tool holder pin; 307, vibration tool head; 308, connecting rod; 309, tool holder positioning block; 310, tool holder opening and closing cylinder. DETAILED DESCRIPTION
[0014] In order to make the purpose, technical solution and beneficial effects of the present invention clearer, the preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings to facilitate understanding by technicians.
[0015] Example 1
[0016] An anode plate cleaning device for electrolytic manganese includes a T-shaped bracket, a lifting device and a vibrating device. The T-shaped bracket includes a base 101 and an H-shaped steel frame 102. Casters 103 are provided below the base 101 for pushing the device. A compression spring bracket 104 is also provided on the base 101 for supporting the vibrating device. The H-shaped steel frame 102 is perpendicular to the base 101 and fixed on the base 101. The H-shaped steel frame 102 includes a vertical steel frame 105 and a horizontal steel frame 106. A cylinder bracket 107 is provided on the vertical steel frame 105. The lifting device includes a lifting cylinder 201, a lifting frame 202 and a comb plate 203. The lifting cylinder 201 is fixed between the base 101 and the cylinder bracket 107. The top of the lifting cylinder 201 is connected to the lifting frame 202. A comb plate 203 is provided on the front of the lifting frame 202. The comb plate 203 has a plurality of anode plate placement grooves 204 for placing anode plates. The vibrating device is installed on the front of the T-shaped bracket. The vibration device includes a vibration platform 301, a vibration motor 302 and a compression spring 303 are arranged at the bottom of the vibration platform 301, the compression spring 303 is movably connected to the compression spring bracket 104 of the base 101, a column 304 and a plurality of vibration tool holders 305 are arranged on the vibration platform 301, the vibration tool holder 305 is connected to the vibration platform 301 through a tool holder pin 306, the two vibration tool holders 305 are in a group, the spacing between them is consistent with the anode plate placement groove, and a vibration tool head 307 is also arranged on the top, the column 304 is located on the back of the vibration tool holder 305, and a connecting rod 308 is arranged on the top, and a tool holder positioning block 309 is arranged on the connecting rod 308.
[0017] When working, the lifting cylinder 201 is lowered to the lowest position, the comb plate 203 of the lifting device is located at the top of the vibration tool holder 305 of the vibration device, and the anode plate is sent into the anode plate square groove 204 of the comb plate 203 by the driving. Since the two vibration tool holders 305 are in a group, the spacing between them is consistent with the anode plate placement groove 204. When the anode plate is placed in the anode plate square groove 204, it will also be placed in the vibration tool holder 305. Then turn on the vibration motor 302, and the vibration platform 301 drives the vibration tool holder 305 to vibrate at a high frequency, so that the vibration tool head 307 continuously vibrates the surface of the anode plate, so that the surface sediment is vibrated off. At the same time, the lifting device starts to work, and the lifting cylinder 201 drives the lifting frame 202 to move upward slowly, driving the comb plate 203, so that the anode plate moves upward relative to the vibration tool head 307, until the anode plate is separated from the vibration tool head 307, and the driving hoists the anode plate away, completing an anode plate cleaning work.
[0018] Example 2
[0019] See attached Figure 1-Figure 4As shown, an anode plate cleaning device for electrolytic manganese includes a T-shaped bracket, a lifting device and a vibrating device. The T-shaped bracket includes a base 101 and an H-shaped steel frame 102. Casters 103 are arranged under the base 101 for pushing the device. A compression spring bracket 104 is also arranged on the base 101 for supporting a vibration compression spring. The H-shaped steel frame 102 is perpendicular to the base 101 and fixed on the base 101. The H-shaped steel frame 102 includes a vertical steel frame 105 and a horizontal steel frame 106. The vertical steel frame 105 is a U-shaped steel trough structure, which serves as a lifting track 108. A cylinder bracket 107 is arranged on the vertical steel frame 105. The lifting device includes a lifting cylinder 201, a lifting frame 202 and a comb plate 203. The lifting cylinder 201 is fixed between the base 101 and the cylinder bracket 107. The top of the lifting cylinder 201 is connected to the lifting frame 202. The front of the lifting frame 202 is provided with a comb plate 203, and the back is provided with a guide positioning wheel 206. The guide positioning wheel 206 can move in the lifting track 108, so as to stabilize the lifting direction of the lifting device. The comb plate 203 is provided with an anode plate placement groove 204, and an eight-shaped guide groove 205 is also provided at the outermost end of the anode plate placement groove 204 to facilitate the placement of the anode plate. The vibration device is installed on the front side of the T-shaped bracket, and the vibration device includes a vibration platform 301. A vibration motor 302 and a compression spring 303 are provided at the bottom of the vibration platform 301. The compression spring 303 is movably connected to the compression spring bracket 104 of the base 101. A column 304 and a plurality of vibration tool holders 305 are provided on the vibration platform 301. The vibration tool holders 305 are connected to the vibration platform 301 through tool holder pins 306. The vibration tool holders 305 are grouped in two, and the spacing between them is consistent with the anode plate placement groove 204. A vibration tool head 307 is also provided on the top. The column 304 is located on the back of the vibrating tool holder 305, and a tool holder opening and closing cylinder 310 and a connecting rod 308 are set on its top. A tool holder positioning block 309 is set on the connecting rod 308. The tool holder opening and closing cylinder 310 controls the connecting rod 308, and opens and closes the vibrating tool head 307 through the tool holder positioning block 309 on the connecting rod 308.
[0020] During operation, the lifting cylinder 201 is lowered to the lowest position, the comb plate 203 of the lifting device is located at the top of the vibrating tool holder 305 of the vibrating device, the anode plate is sent into the anode plate square groove 204 of the comb plate 203 by the crane, the tool holder opening and closing cylinder 310 on the top of the column 304 is pushed out, and each pair of vibrating knives is opened by the connecting rod 308 and the tool holder positioning block 309. Since the vibrating tool holders 305 are two in a group, the spacing between them is consistent with the anode plate placement groove 204, the anode plate is placed in the anode plate square groove 204 and is also placed in the vibrating tool holder 305, then the tool holder opening and closing cylinder 310 is retracted, and each pair of vibrating tool holders 305 are closed by the connecting rod 308 and the tool holder positioning block 309, so that the vibrating knife head 307 is close to the anode plate surface, and then the vibration motor 302 is turned on, and the vibration platform 301 drives the vibrating tool holder 305 to vibrate at a high frequency, so that the vibrating knife head 307 continuously vibrates the surface of the anode plate, so that the deposits on the surface are vibrated off. At the same time, the lifting device starts to work, and the lifting cylinder 201 drives the lifting frame 202 to move upward slowly, driving the comb plate 203, so that the anode plate moves upward relative to the vibrating cutter head 307 until the anode plate is separated from the vibrating cutter head 307, and the crane lifts the anode plate away, completing an anode plate cleaning work.
[0021] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An anode plate cleaning device for electrolytic manganese, comprising a T-shaped bracket, a lifting device and a vibrating device, characterized in that: The T-shaped bracket comprises a base (101) and an H-shaped steel frame (102), a caster (103) is arranged below the base (101), a compression spring bracket (104) is also arranged on the base (101), the H-shaped steel frame is fixed on the base (101), the H-shaped steel frame comprises a vertical steel frame (105) and a horizontal steel frame (106), and a cylinder bracket (107) is arranged on the vertical steel frame (105); the lifting device comprises a lifting cylinder (201), a lifting frame (202) and a comb plate (203), the lifting cylinder (201) is fixed between the base (101) and the cylinder bracket (107), the top of the lifting cylinder (201) is connected to the lifting frame (202), the front of the lifting frame (202) is provided with a comb plate (203), and the comb plate (203) is provided on the front of the lifting frame (202). 03) is provided with an anode plate placement groove (204); the vibration device is installed on the front of the T-shaped bracket, and the vibration device includes a vibration platform (301). A vibration motor (302) and a compression spring (303) are arranged at the bottom of the vibration platform (301). The compression spring (303) is movably connected to the compression spring bracket (104) of the base (101). A column (304) and a vibration tool holder (305) are arranged on the vibration platform (301). The vibration tool holder (305) is connected to the vibration platform (301) through a tool holder pin (306), and a vibration tool head (307) is also arranged on the top of the column (304). The column (304) is located on the back of the vibration tool holder (305), and a connecting rod (308) is arranged on the top of the column, and a tool holder positioning block (309) is arranged on the connecting rod (308).
2. The anode plate cleaning device for electrolytic manganese according to claim 1, characterized in that: The vertical steel frame is a U-shaped steel channel structure, serving as a lifting track (108), and a guide positioning wheel (206) is arranged on the back of the lifting frame.
3. The anode plate cleaning device for electrolytic manganese according to claim 1, characterized in that: A tool holder opening and closing cylinder (310) is also provided on the top of the column (304).
4. An anode plate cleaning device for electrolytic manganese according to any one of claims 1, 2 or 3, characterized in that: The outermost end of the anode plate placement groove (204) is also provided with an eight-shaped guide groove (205).