Intelligent hydraulic leveler with detection function

Abstract

The utility model discloses an intelligent hydraulic leveler with a detection function, which comprises a driving motor arranged on the outer side of the rear end of a mounting shell, the output end of the driving motor is connected with a lower leveling roller positioned in the mounting shell, and a fixing plate is fixedly mounted on the outer side of the right end of the mounting shell through screws; the mounting plate is arranged on the outer side of the upper end of the fixing plate, and a positioning rod is fixedly mounted in the middle of the upper end of the mounting plate; and the infrared detector is mounted on the left side of the interior of the mounting shell. The utility model belongs to the technical field of hydraulic levelers, and aims to solve the problems that in the prior art, before leveling, a plate cannot be cleaned well, and meanwhile, the corrected plate cannot be detected well. The plate flattening device has the technical effects that the outer surface of a plate can be cleaned, the phenomenon that the flattening effect of the plate is affected by impurities is avoided, and meanwhile the flatness of the flattened plate can be detected.

Description

Technical Field

[0001] The utility model relates to the technical field of hydraulic leveling machines, in particular to an intelligent hydraulic leveling machine with a detection function. Background Art

[0002] Hydraulic leveling machines are currently mainly used to correct various specifications of plates and plates cut into blocks. They bend the plates repeatedly to gradually reduce the bending deflection, so that the various original curvatures gradually become a single curvature, and finally level them to achieve the flatness required by the process. At present, hydraulic leveling machines have the advantages of high leveling accuracy, wide process range, and high degree of automation.

[0003] During the leveling process, the upper and lower surfaces of the plate can contact the upper leveling roller and the lower leveling roller respectively, and the upper and lower leveling rollers exert pressure on them to perform the leveling work. However, before leveling, the plate is not cleaned well, resulting in impurities adhering to the plate, which can easily affect the leveling effect. At the same time, there is no good detection function for the plate after leveling, and it is easy to discharge the material without thorough correction. Utility Model Content

[0004] To this end, the utility model provides an intelligent hydraulic leveling machine with a detection function to solve the above-mentioned problems in the prior art.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] According to the first aspect of the utility model, an intelligent hydraulic leveling machine with a detection function comprises:

[0007] A driving motor is arranged outside the rear end of the mounting housing, and the output end of the driving motor is connected to a lower leveling roller located in the mounting housing, and a transmission belt is arranged at the outer end of the lower leveling roller, and a fixing plate is fixedly installed on the outer side of the right end of the mounting housing by screws;

[0008] A mounting plate is arranged outside the upper end of the fixing plate, and brush rollers are installed on the inner sides of the mounting plate and the fixing plate through bearings, a positioning rod is fixedly installed in the middle of the upper end of the mounting plate, and a fixing bolt is arranged inside the right end of the positioning rod;

[0009] The infrared detector is installed on the inner left side of the installation shell, and a buzzer is arranged on the outer side of the upper end of the installation shell.

[0010] Furthermore, an electric hydraulic rod is installed on the inner top of the installation shell, and the output end of the electric hydraulic rod is connected to a mounting frame which is also located in the installation shell.

[0011] Furthermore, upper leveling rollers are arranged at equal intervals inside the lower end of the mounting frame through bearings, and the upper leveling rollers and the lower leveling rollers are arranged alternately up and down.

[0012] Furthermore, a prefabricated through groove is formed through the middle of the side wall of the installation shell.

[0013] Furthermore, a plate-like structure is fixedly mounted on the outer side of the right side wall of the mounting shell, and the positioning rod runs through the inside of the plate-like structure.

[0014] Furthermore, a threaded groove matched with the fixing bolt is provided inside the positioning rod, and a rod-shaped structure sliding with the plate-shaped structure is provided at the upper end of the mounting plate.

[0015] Furthermore, a guide roller is arranged at the inner middle part of the fixed plate via a bearing.

[0016] The utility model has the following advantages:

[0017] 1. Through the brush roller, the brush rollers installed inside the mounting plate and the fixed plate can clean the upper and lower surfaces of the plate respectively to prevent impurities from affecting the leveling effect of the plate;

[0018] 2. Use the positioning rod and fixing bolts to adjust the position of the positioning rod in the plate structure, so that the positioning rod drives the mounting plate and the brush roller to adjust synchronously, and then fix the position of the mounting plate with the fixing bolts, so as to facilitate adjustment according to plates of different thicknesses;

[0019] 3. Through the infrared detector, the infrared detector can detect the flatness of the plate after leveling. If the detection fails, the plate will be leveled again to improve the overall leveling effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A front cross-sectional view of an intelligent hydraulic leveling machine with a detection function provided in some embodiments of the utility model.

[0021] Figure 2 A top view of a cross-sectional view of an intelligent hydraulic leveling machine with a detection function provided in some embodiments of the utility model.

[0022] In the figure: 1. mounting shell, 2. electric hydraulic rod, 3. mounting frame, 4. upper leveling roller, 5. driving motor, 6. lower leveling roller, 7. driving belt, 8. fixing plate, 9. guide roller, 10. mounting plate, 11. brush roller, 12. positioning rod, 13. fixing bolt, 14. infrared detector, 15. buzzer, 16. prefabricated through groove. DETAILED DESCRIPTION

[0023] The following is a specific embodiment of the present invention. People familiar with the technology can easily understand the other advantages and functions of the present invention from the contents disclosed in this specification. Obviously, the described embodiment is a part of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example

[0024] like Figure 1 to Figure 2 As shown, an intelligent hydraulic leveling machine with a detection function in an embodiment of the first aspect of the utility model comprises: an electric hydraulic rod 2 is installed on the inner top of a mounting shell 1, and the output end of the electric hydraulic rod 2 is connected to a mounting frame 3 which is also located in the mounting shell 1, upper leveling rollers 4 are arranged at equal intervals inside the lower end of the mounting frame 3 through bearings, a prefabricated through groove 16 is opened through the middle of the side wall of the mounting shell 1, a plurality of groups of upper leveling rollers 4 are installed through the mounting frame 3, and the height of the mounting frame 3 and the upper leveling roller 4 can be adjusted by the electric hydraulic rod 2 during leveling, and the plate can be fed and discharged through the prefabricated through groove 16;

[0025] The mounting plate 10 is arranged on the outer side of the upper end of the fixed plate 8, and the inner sides of the mounting plate 10 and the fixed plate 8 are both installed with brush rollers 11 through bearings. A positioning rod 12 is fixedly installed in the middle of the upper end of the mounting plate 10, and a guide roller 9 is arranged in the middle of the inner side of the fixed plate 8 through a bearing. The fixed plate 8 and the mounting plate 10 respectively play a good installation role for the guide roller 9 and the brush roller 11. Before correction, the plate is placed on the outer side of the upper end of the brush roller 11 installed inside the guide roller 9 and the fixed plate 8, and the guide roller 9 supports the plate at this time;

[0026] The outer side of the right side wall of the installation shell 1 is also fixedly installed with a plate-like structure, and a positioning rod 12 runs through the inside of the plate-like structure. A fixing bolt 13 is arranged inside the right end of the positioning rod 12. A threaded groove adapted to the fixing bolt 13 is opened inside the positioning rod 12, and a rod-like structure sliding with the plate-like structure is arranged on the upper end of the mounting plate 10. The positioning rod 12 can fix the mounting plate 10 in position. When in use, the fixing bolt 13 can be rotated so that the fixing bolt 13 and the threaded groove in the positioning rod 12 are threadedly connected and separated. At this time, the fixing bolt 13 loses its fixing effect on the positioning rod 12, so that the position of the positioning rod 12 in the plate-like structure can be adjusted, so that the brush roller 11 installed in the mounting plate 10 contacts the upper surface of the plate, and then the fixing bolt 13 is rotated and inserted into the threaded groove at the corresponding position, so that the position of the mounting plate 10 can be fixed, and then the plate is pushed so that the brush roller 11 can clean the upper and lower surfaces of the plate respectively to prevent impurities from affecting the leveling effect of the plate.

[0027] The driving motor 5 is arranged on the outer side of the rear end of the installation housing 1, and the output end of the driving motor 5 is connected to the lower leveling roller 6 located in the installation housing 1, and the outer end of the lower leveling roller 6 is provided with a transmission belt 7. A fixing plate 8 is fixedly installed on the outer side of the right end of the installation housing 1 by screws. The driving motor 5 is started, so that the driving motor 5 drives the multiple groups of lower leveling rollers 6 to rotate synchronously in the installation housing 1 through the transmission belt 7. At this time, the electric hydraulic rod 2 can be extended to drive the mounting frame 3 and the upper leveling roller 4 to move downward, so as to facilitate the leveling of the plate under the action of the upper leveling roller 4 and the lower leveling roller 6;

[0028] The infrared detector 14 is installed on the left side of the interior of the installation shell 1, and a buzzer 15 is provided on the outer side of the upper end of the installation shell 1. When the leveled plate moves to the prefabricated through groove 16 opened on the left side of the installation shell 1, the infrared detector 14 can detect the flatness of the plate. If the infrared detector 14 detects that the flatness of the plate is poor and there are warping phenomena, the infrared detector 14 transmits a signal to make the control component at the lower end of the interior of the installation shell 1 control the drive motor 5 to reverse, so that the plate can be driven in the opposite direction into the installation shell 1 and corrected again. At the same time, the buzzer 15 sounds an alarm to remind the staff, so that the staff can prepare for unloading in the prefabricated through groove 16 on the right side and restore the steering direction of the drive motor 5 to its original direction.

Claims

1. An intelligent hydraulic leveling machine with detection function, characterized in that: include: A drive motor (5) is arranged outside the rear end of the mounting housing (1), and the output end of the drive motor (5) is connected to a lower leveling roller (6) located in the mounting housing (1), and a transmission belt (7) is arranged on the outer side of the lower leveling roller (6), and a fixing plate (8) is fixedly mounted on the outer side of the right end of the mounting housing (1) by means of screws; A mounting plate (10) is arranged outside the upper end of the fixing plate (8), and brush rollers (11) are installed on the inner sides of the mounting plate (10) and the fixing plate (8) via bearings; a positioning rod (12) is fixedly installed in the middle of the upper end of the mounting plate (10), and a fixing bolt (13) is arranged inside the right end of the positioning rod (12); An infrared detector (14) is installed on the left side of the interior of the mounting housing (1), and a buzzer (15) is provided on the outer side of the upper end of the mounting housing (1).

2. The intelligent hydraulic leveling machine with detection function according to claim 1, characterized in that: An electric hydraulic rod (2) is installed on the inner top of the installation shell (1), and the output end of the electric hydraulic rod (2) is connected to a mounting frame (3) also located in the installation shell (1).

3. The intelligent hydraulic leveling machine with detection function according to claim 2, characterized in that: Upper leveling rollers (4) are arranged at equal intervals inside the lower end of the mounting frame (3) via bearings, and the upper leveling rollers (4) and lower leveling rollers (6) are arranged in an upper and lower alternating manner.

4. The intelligent hydraulic leveling machine with detection function according to claim 2, characterized in that: A prefabricated through slot (16) is provided through the middle of the side wall of the installation shell (1).

5. The intelligent hydraulic leveling machine with detection function according to claim 4, characterized in that: A plate-like structure is also fixedly mounted on the outside of the right side wall of the mounting shell (1), and a positioning rod (12) passes through the inside of the plate-like structure.

6. The intelligent hydraulic leveling machine with detection function according to claim 5, characterized in that: A threaded groove matched with the fixing bolt (13) is provided inside the positioning rod (12), and a rod-shaped structure that slides with the plate-shaped structure is provided at the upper end of the mounting plate (10).

7. The intelligent hydraulic leveling machine with detection function according to claim 1, characterized in that: A guide roller (9) is provided at the inner middle portion of the fixed plate (8) via a bearing.

Images