Flattening extrusion roller with anti-deviation function for processing diamond net
By designing hollow structure, roll group triangular attitude, sensor sliding connection and deviation correction base servo motor drive in flattened extrusion roller for diamond mesh processing, the wear and heat accumulation problems of existing equipment are solved, and efficient offset correction is achieved and stabilize processing effect.
Patent Information
- Application Number
- CN202422852087.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-11-22
AI Technical Summary
The existing flattening extrusion rollers for diamond mesh processing are fixedly installed with convex grooves on both sides of the limiting plate, and no active deviation correction mechanism is installed, resulting in large material wear, heat accumulation, and may damage the equipment and lose the guiding function.
A flattened extrusion roller including a carrier frame, adjustment bolts, motor bracket, first motor, guide roller, sensor, deviation correction base, deviation correction block and servo motor are designed. The equipment quality is reduced through the hollow structure and the triangle attitude of the roller group is improved. Stability, sensor sliding connection improves measurement accuracy, and corrects the horoscope layout and servo motor drive quickly corrects the offset.
Effectively reduce equipment quality and transportation convenience, improve structural stability and measurement accuracy, ensure that the equipment is efficiently corrected for deviations during use, and extend the equipment life.
Smart Images

Figure CN222242018U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of squeezing rollers, in particular to a flattening squeezing roller for diamond mesh processing with an anti-deviating function. Background Art
[0002] The bending roller is also called the flattening roller. It is composed of a high-quality thick-walled rubber hollow roller, a bending core assembly, a bracket seat and a hand lever adjuster. It has the functions of adjusting tension, flattening the substrate, and eliminating wrinkles and wrinkles on the substrate. Especially in the diamond mesh processing, the flattening roller plays an indispensable role, but the existing flattening and squeezing rollers for diamond mesh processing still have some shortcomings, such as:
[0003] An extrusion roller described in application number: CN202223575918.8, because the device limits and passively corrects the material by fixing convex grooves on both sides of the limit plate, and no active correction mechanism is provided, resulting in greater wear of the limited area by the processed material during use and heat accumulation. Once the device is damaged, the guiding function will be lost. Utility Model Content
[0004] The purpose of the utility model is to provide a flattening extrusion roller for diamond mesh processing with an anti-deviation function, so as to solve the problem proposed in the above-mentioned background technology that the existing equipment on the market limits and passively corrects the material by fixing convex grooves on both sides of the limiting plate, and no active correction mechanism is set, resulting in greater wear of the limited area by the processed material during use and heat accumulation. Once the equipment is damaged, the guiding function will be lost.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flattening and squeezing roller for diamond mesh processing with an anti-deviating function, comprising a bearing frame, an adjusting bolt, a motor bracket, a first motor and a guide roller;
[0006] A motor bracket, a first motor and a gearbox are installed on the upper left side of the carrier frame, an adjusting bolt, a sensor and a roller group are installed on the right side of the gearbox, a support platform is installed on the top of the carrier frame, a correction base is arranged on the right side of the support platform, a correction block, a screw rod and a guide rod are arranged on the top of the correction base, a fixed section and a correction block are installed at the midline position of the guide rod, and guide rollers are installed between the fixed sections.
[0007] As a preferred technical solution of the utility model, the whole support frame is a hollow structure, and the left side of the support frame is fixedly connected to the motor bracket, the top of the motor bracket is fixedly connected to the first motor and the gearbox, and the upper surface of the motor bracket is a flat structure;
[0008] By adopting the above technical solution, the device can effectively reduce the overall weight of the device by making the entire support frame a hollow structure, providing convenience for transportation of the device, while the flat structure on the surface of the motor bracket can provide sufficient bearing space for the device and improve the compatibility of the device.
[0009] As a preferred technical solution of the utility model, the right output shaft of the gearbox is fixedly connected to a roller group, the roller group is composed of three round rollers, and the roller group is installed in a triangular posture, and the diameter of the uppermost roller of the roller group is the sum of the diameters of the lower rollers;
[0010] By adopting the above technical solution, the equipment is installed in a triangular posture through the roller group, which can improve the structural stability of the equipment while ensuring the flattening effect.
[0011] As a preferred technical solution of the utility model, the bearing frames on both sides of the roller group are square tube structures, and the sensors are slidably connected to the two sides of the roller group, and the right side of the sensor is rotatably connected to the adjusting bolt, and the adjusting bolt passes through the right side of the sensor;
[0012] By adopting the above technical solution, the device can effectively ensure the measurement accuracy of the equipment during posture detection by slidingly connecting the sensor on both sides of the roller group, and the adjusting bolt runs through the right side of the sensor and is installed by bolt fixing, which can effectively improve the flexibility of the sensor and ensure the compatibility of the equipment.
[0013] As the preferred technical solution of the utility model, a pair of correction bases are fixedly connected to the right side of the carrier frame, the correction bases are in an eight-shaped layout, and the opening of the correction bases faces right, a second motor is fixedly connected to the right side of the upper midline of the correction base, the second motor is a servo motor, and the left output shaft of the second motor is fixedly connected to the screw rod, the guide rods on both sides of the screw rod are fixedly connected to the correction base, a correction block is slidably connected to the top of the correction base, and a fixed section is rotatably connected to the top of the correction block, and guide rollers are clamped between the fixed sections.
[0014] By adopting the above technical solution, the device arranges the correction base into an eight-shaped layout, and driven by a pair of servo motors, it can drive the guide rod to quickly shift in the opposite direction, thereby effectively improving the adjustment accuracy and efficiency of the equipment.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The equipment can effectively reduce the overall weight of the equipment by making the bearing frame a hollow structure, providing convenient transportation of the equipment, and the surface of the motor bracket is a flat structure, which can provide sufficient bearing space for the equipment and improve the compatibility of the equipment;
[0017] 2. The equipment is installed in a triangular posture through a roller group, which can improve the structural stability of the equipment while ensuring the flattening effect;
[0018] 3. The device can effectively ensure the measurement accuracy of the device during posture detection by slidingly connecting the sensor on both sides of the roller group. The adjusting bolt runs through the right side of the sensor and is installed by bolt fixing, which can effectively improve the flexibility of the sensor and ensure the compatibility of the equipment.
[0019] 4. The device arranges the correction base in an eight-shaped layout. Driven by a pair of servo motors, it can drive the guide rod to quickly shift in the opposite direction, thereby effectively improving the adjustment accuracy and efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a side view of the structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the top view structure of the utility model;
[0022] Figure 3 This is a schematic diagram of the connection structure between the deviation correction block and the screw rod of the utility model;
[0023] Figure 4 It is a schematic diagram of the top view of the screw rod structure of the utility model.
[0024] In the figure: 1. supporting frame; 2. adjusting bolt; 3. motor bracket; 4. first motor; 5. gearbox; 6. sensor; 7. roller group; 8. supporting platform; 9. fixing section; 10. deviation correction base; 11. guide rod; 12. deviation correction block; 13. second motor; 14. screw rod; 15. guide roller. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1 - Figure 4 , the technical solution of the utility model: a flattening and squeezing roller for diamond mesh processing with anti-deviating function, comprising a carrier frame 1, an adjusting bolt 2, a motor bracket 3, a first motor 4, a gearbox 5, a sensor 6, a roller group 7, a support table 8, a fixing section 9, a deviation correction base 10, a guide rod 11, a deviation correction block 12, a second motor 13, a screw rod 14 and a guide roller 15;
[0027] The motor bracket 3, the first motor 4 and the gearbox 5 are installed on the upper left side of the carrier frame 1. The carrier frame 1 is a hollow structure as a whole, and the motor bracket 3 is fixedly connected to the left side of the carrier frame 1. The first motor 4 and the gearbox 5 are fixedly connected to the upper part of the motor bracket 3, and the upper surface of the motor bracket 3 is a flat structure. By making the carrier frame 1 a hollow structure as a whole, the overall weight of the equipment can be effectively reduced, and the transportation convenience of the equipment can be provided. The upper surface of the motor bracket 3 is a flat structure, which can provide sufficient bearing space for the equipment and improve the compatibility of the equipment. The adjusting bolt 2, the sensor 6 and the roller are installed on the right side of the gearbox 5. Roller group 7, a support platform 8 is installed above the carrier frame 1, the output shaft on the right side of the gearbox 5 is fixedly connected to the roller group 7, the roller group 7 is composed of three round rollers, and the roller group 7 is installed in a triangular posture. The diameter of the top roller of the roller group 7 is the sum of the diameters of the lower rollers. The equipment is installed in a triangular posture by the roller group 7, which can improve the structural stability of the equipment while ensuring the flattening effect. A correction base 10 is provided on the right side of the support platform 8. The carrier frames 1 on both sides of the roller group 7 are square tube structures, and the two sides of the roller group 7 are slidably connected to the sensor 6, and the right side of the sensor 6 is rotatably connected to the adjusting bolt 2, and the adjusting bolt 2 passes through the right side of the sensor 6. By slidingly connecting the sensor 6 on both sides of the roller group 7, the measurement accuracy of the equipment can be effectively guaranteed when the equipment is performing posture detection, and the adjusting bolt 2 passes through the right side of the sensor 6. The sensor 6 is installed by bolt fixing, which can effectively improve the flexibility of the sensor 6 and ensure the compatibility of the equipment. A correction block 12, a screw rod 14 and a guide rod 11 are arranged above the correction base 10. A fixed section 9 and a correction block 12 are installed at the midline position of the guide rod 11, and a guide roller 15 is installed between the fixed sections 9. A pair of correction bases 10 are fixedly connected to the right side of the carrier frame 1. The correction base 10 is arranged in an eight-shaped layout, and the correction base The opening of 10 faces right, and a second motor 13 is fixedly connected to the right side of the center line above the correcting base 10. The second motor 13 is a servo motor, and the left output shaft of the second motor 13 is fixedly connected to the screw rod 14. The guide rods 11 on both sides of the screw rod 14 are fixedly connected to the correcting base 10. The correcting block 12 is slidably connected to the correcting base 10, and the correcting block 12 is rotatably connected to the fixed section 9 above. Guide rollers 15 are clamped between the fixed sections 9. The device arranges the correcting base 10 in an eight-shaped layout, and under the drive of a pair of servo motors, the guide rods 11 can be driven to quickly reverse the deviation, thereby effectively improving the adjustment accuracy and efficiency of the equipment.
[0028] Working principle: When using a flattening and squeezing roller with an anti-deviation function for diamond mesh processing, first place the diamond mesh to be processed above the guide roller 15, then insert one end of the diamond mesh into the roller group 7, and then start the equipment to continuously pull the diamond mesh into the roller group 7 through the first motor 4 and the gearbox 5 for flattening. During this process, the diamond mesh will always be placed between the two sensors 6. When deviation occurs, the correction base 10 will drive the guide roller 15 to deviate in the opposite direction through the servo motor and the screw rod 14, thereby correcting the diamond mesh.
[0029] Thereby completing a series of tasks, the contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A flattening and squeezing roller for diamond mesh processing with an anti-deviating function, comprising a bearing frame (1), an adjusting bolt (2), a motor bracket (3), a first motor (4) and a guide roller (15); Features: A motor bracket (3), a first motor (4) and a gearbox (5) are installed on the upper left side of the carrier frame (1); an adjusting bolt (2), a sensor (6) and a roller group (7) are installed on the right side of the gearbox (5); a support platform (8) is installed on the upper side of the carrier frame (1); a deviation correction base (10) is arranged on the right side of the support platform (8); a deviation correction block (12), a screw rod (14) and a guide rod (11) are arranged on the upper side of the deviation correction base (10); a fixed section (9) and a deviation correction block (12) are installed at the midline position of the guide rod (11); and a guide roller (15) is installed between the fixed sections (9).
2. The flattening and squeezing roller for diamond mesh processing with anti-deviating function according to claim 1, characterized in that: The support frame (1) is a hollow structure as a whole, and the left side of the support frame (1) is fixedly connected to the motor bracket (3), the top of the motor bracket (3) is fixedly connected to the first motor (4) and the gearbox (5), and the upper surface of the motor bracket (3) is a flat structure.
3. The flattening and squeezing roller for diamond mesh processing with anti-deviating function according to claim 2, characterized in that: The right output shaft of the gearbox (5) is fixedly connected to a roller group (7); the roller group (7) consists of three round rollers in total, and the roller group (7) is installed in a triangular posture; the diameter of the top roller of the roller group (7) is the sum of the diameters of the rollers below.
4. The flattening and squeezing roller for diamond mesh processing with anti-deviating function according to claim 3, characterized in that: The support frames (1) on both sides of the roller group (7) are square tube structures, and the two sides of the roller group (7) are slidably connected to the sensor (6), and the right side of the sensor (6) is rotatably connected to the adjustment bolt (2), and the adjustment bolt (2) passes through the right side of the sensor (6).
5. The flattening and squeezing roller for diamond mesh processing with anti-deviating function according to claim 4, characterized in that: A pair of deflection correction bases (10) are fixedly connected to the right side of the carrier frame (1), the deflection correction bases (10) are arranged in an "eight" shape, and the opening of the deflection correction bases (10) faces rightwards. A second motor (13) is fixedly connected to the right side of the center line above the deflection correction base (10), the second motor (13) is a servo motor, and the left output shaft of the second motor (13) is fixedly connected to the screw rod (14), the guide rods (11) on both sides of the screw rod (14) are fixedly connected to the deflection correction base (10), the deflection correction base (10) is slidably connected to the top of the deflection correction base (10), the top of the deflection correction block (12) is rotatably connected to the fixed section (9), and guide rollers (15) are sandwiched between the fixed sections (9).