Combined aluminum alloy pouring mold
By designing a detachable combined aluminum alloy casting mold, the problems of fixing shape and demolding difficulties of existing molds are solved, and efficient use and cost reduction of the molds are achieved.
Patent Information
- Application Number
- CN202422912474.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-11-28
AI Technical Summary
The existing aluminum alloy molds are fixed in shape during manufacturing and cannot meet the needs of aluminum alloy ingots of different sizes, resulting in the problem of waste and difficult mold removal, especially graphite molds are prone to damage.
A combined aluminum alloy casting mold is designed, including a detachable module structure, which realizes the detachability and dimensional adjustment of the mold through the chute and screw transmission system, and uses high-temperature resistant materials and anti-adhesive layer materials to facilitate mold release.
It realizes convenient mold release of aluminum alloy ingots, improves the use efficiency and utilization rate of molds, and reduces replacement and production costs.
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Figure CN222242557U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum alloy casting, in particular to a combined aluminum alloy casting mold. Background Art
[0002] The products produced by aluminum alloy smelting are mostly sold in the form of aluminum alloy ingots. Aluminum alloy ingots are cast into finished products of different sizes according to customer requirements. Existing aluminum alloy molds are mostly formed in one piece during manufacturing, and the shape is fixed after the mold manufacturing is completed. This results in that during the casting process of aluminum alloy ingots, molds of the same specification can only cast alloy ingots of the same specification. If the casting specifications need to be changed, new molds can only be manufactured, resulting in the inability to use the old molds, causing great waste; and after the aluminum alloy is cooled, the aluminum alloy ingots are not easy to demold due to the different expansion coefficients with the mold material. It is necessary to pre-apply a demolding agent or knock to assist in removing the aluminum alloy ingot. After long-term use, graphite molds are easily broken or cracked, resulting in scrapping, which increases production costs. Utility Model Content
[0003] The utility model aims to provide a combined aluminum alloy casting mold to solve the problems existing in the prior art.
[0004] The utility model is implemented by the following technical scheme: a combined aluminum alloy casting mold, including a base, a bottom plate, a first side plate, a second side plate, a fixed seat and a screw rod, two sets of mutually perpendicular slide grooves are opened on the top surface of the base, a bottom plate is provided on the base, two first side plates are slidably provided on the base along one set of slide grooves, the two first side plates are respectively placed on both sides of the bottom plate and abut against the bottom plate, two second side plates are slidably provided on the base along the other set of slide grooves, the two second side plates are respectively placed on both sides of the bottom plate and abut against the bottom plate, the two first side plates are placed between the two second side plates, four fixed seats are fixedly installed on the base, screw rods are provided on the first side plate and the second side plate to rotate parallel to the slide grooves, the screw rods pass through the fixed seats and are connected to the fixed seats through screw nut transmission.
[0005] Furthermore, a support seat is fixedly installed on the first side plate and the second side plate, one end of the screw rod passes through the inner ring of the bearing of the support seat, a retaining ring is fixedly provided on the screw rod to abut against one side of the support seat, and a lock nut is provided on the screw rod to abut against the other side of the support seat, and the lock nut is threadedly connected to the screw rod.
[0006] Furthermore, each group of slide grooves includes two V-shaped dovetail grooves arranged in parallel, and a protrusion with a shape matching the slide groove is integrally formed at the bottom of the first side plate and the second side plate, and the first side plate and the second side plate are movably connected to the base through the protrusion.
[0007] Furthermore, a group of connecting ears are fixedly provided on the four end edges of the base respectively, a fixing seat is provided between two connecting ears, one side of the fixing seat is abutted against the base, and the fixing seat is fixedly connected to the base by bolts passing through the connecting ears.
[0008] Furthermore, a through hole is provided on the screw rod and passes through one end of the fixing seat, and a handle is movably provided in the through hole.
[0009] Advantages of the utility model:
[0010] 1. The overall mold consists of two first side plates, two second side plates and a bottom plate, which are pressed and fixed to each other through a fixed seat and a screw rod connected by a transmission. After pouring and cooling, the first side plate and the second side plate of each mold can be separated, which solves the problem of difficulty in demoulding due to aluminum alloy sticking to the inner wall of the mold.
[0011] 2. The mold is composed of detachable modules. When changing the size, only some modules need to be replaced to complete the modification of the mold size, which improves the utilization efficiency of the mold module and reduces the cost of mold replacement. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0013] Figure 2 This is an exploded view of the connection between the screw rod and the support seat.
[0014] In the figure: base 1, bottom plate 2, first side plate 3, second side plate 4, fixing seat 5, screw rod 6, supporting seat 7, protrusion 8, handle 9, slide groove 101, connecting ear 102, retaining ring 601, lock nut 602. DETAILED DESCRIPTION
[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0016] In the description of the present invention, it should be noted that the terms "center", "up", "down", "front", "back", "top", "bottom", "left", "right", "vertical", "horizontal", "inside" and "outside" etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0017] like Figure 1 As shown: A combined aluminum alloy casting mold, characterized in that it includes a base 1, a bottom plate 2, a first side plate 3, a second side plate 4, a fixed seat 5 and a screw 6, two mutually perpendicular groups of slide grooves 101 are opened on the top surface of the base 1, each group of slide grooves 101 includes two parallel V-shaped dovetail grooves, a bottom plate 2 is provided on the base 1, two first side plates 3 are slidably provided on the base 1 along one group of slide grooves 101, a convex block 8 with a shape matching the slide groove 101 is integrally formed at the bottom of the first side plate 3, the first side plate 3 is movably connected to the base 1 through the convex block 8, and the two first side plates 3 are respectively placed The two sides of the bottom plate 2 are in contact with the bottom plate 2; two second side plates 4 are slidably arranged on the base 1 along another set of slide grooves 101, and a convex block 8 with a shape matching the slide groove 101 is integrally formed at the bottom of the second side plate 4. The second side plate 4 is movably connected to the base 1 through the convex block 8. The two second side plates 4 are respectively placed on both sides of the bottom plate 2 and in contact with the bottom plate 2. The two first side plates 3 are placed between the two second side plates 4. The two first side plates 3, the two second side plates 4 and the bottom plate 2 are jointly enclosed to form a accommodating space for casting aluminum alloy ingots. The mold is composed of a plurality of modules that are in contact with each other for sealing, wherein the first side plate 3, the second side plate 4 and the bottom plate 2 are in contact with each other. The two side plates 4 and the bottom plate 2 can be made of high-temperature resistant graphite material. The surfaces of the first side plate 3, the second side plate 4 and the bottom plate 2 that are in contact with the aluminum alloy liquid are coated with an anti-sticking layer, and the anti-sticking layer is formed by spraying a fire-retardant coating and then sintering at high temperature. The fire-retardant coating used is a commonly used coating containing refractory aggregates such as asbestos powder, vermiculite powder, and perlite powder. It has good high-temperature resistance and can prevent the molten aluminum alloy liquid from infiltrating and sticking to the mold; a group of connecting ears 102 are respectively provided on the four end edges of the base 1, and a fixing seat 5 is provided between the two connecting ears 102, and one side of the fixing seat 5 is connected to the base 1 is abutted, and the fixing seat 5 is fixedly connected to the base 1 by a bolt passing through the connecting ear 102; a screw rod 6 is rotatably arranged on the first side plate 3 and the second side plate 4 parallel to the slide groove 101, and the screw rod 6 passes through the fixing seat 5 and is connected to the fixing seat 5 through a screw nut. A through hole is opened on the screw rod 6 and passes through one end of the fixing seat 5, and a handle 9 is movably arranged in the through hole. When demoulding is required, the screw rod 6 is twisted by the handle 9 to withdraw the screw rod 6 backwards, driving the first side plate 3 and the second side plate 4 to slide around, so that the first side plate 3, the second side plate 4 and the bottom plate 2 can be separated, and the aluminum alloy ingot can be easily demoulded.
[0018] like Figure 2As shown: a support seat 7 is fixedly installed on the first side plate 3 and the second side plate 4, one end of the screw rod 6 passes through the inner ring of the bearing of the support seat 7, a retaining ring 601 is fixedly provided on the screw rod 6 to abut against one side of the support seat 7, the retaining ring 601 is integrally formed with the screw rod, and the retaining ring 601 can be machined when the screw rod 6 is processed, and a lock nut 602 is provided on the screw rod 6 to abut against the other side of the support seat 7, and the lock nut 602 is threadedly connected to the screw rod 6, and the screw rod 6 is fixedly connected to the inner ring of the bearing of the support seat 7 through the retaining ring 601 and the lock nut 602, so that the screw rod 6 can It can rotate freely along the axis in the support seat 7. When the size of the aluminum alloy ingot needs to be changed, only part of the first side plate 3, the second side plate 4 or the bottom plate 2 needs to be replaced to assemble a mold of a new size. When disassembling, first remove the bolts connecting the connecting ear 102 and the fixing seat 5, and then remove the fixing seat 5 and the first side plate 3 or the second side plate 4 connected thereto from the slide groove 101 of the base 1, and then replace the first side plate 3 or the second side plate 4 connected to the screw rod 6. The modular design reduces the waste of the mold and improves the utilization rate of the mold.
Claims
1. A combined aluminum alloy casting mold, characterized in that: The invention comprises a base (1), a bottom plate (2), a first side plate (3), a second side plate (4), a fixing seat (5) and a screw rod (6); two sets of mutually perpendicular slide grooves (101) are provided on the top surface of the base (1); a bottom plate (2) is provided on the base (1); two first side plates (3) are provided on the base (1) to slide along one set of the slide grooves (101); the two first side plates (3) are respectively placed on both sides of the bottom plate (2) and abut against the bottom plate (2); and the two first side plates (3) are provided on the base (1) to slide along the other set of slide grooves. (101) is slidably provided with two second side plates (4), the two second side plates (4) are respectively placed on both sides of the bottom plate (2) and abut against the bottom plate (2), the two first side plates (3) are placed between the two second side plates (4), four fixing seats (5) are fixedly installed on the base (1), and screw rods (6) are rotatably provided on the first side plates (3) and the second side plates (4) parallel to the slide groove (101), and the screw rods (6) pass through the fixing seats (5) and are connected to the fixing seats (5) through screw rod nuts.
2. The combined aluminum alloy casting mold according to claim 1, characterized in that: A support seat (7) is fixedly mounted on the first side plate (3) and the second side plate (4); one end of the screw rod (6) passes through the inner ring of the bearing of the support seat (7); a retaining ring (601) is fixedly provided on the screw rod (6) in contact with one side of the support seat (7); a lock nut (602) is provided on the screw rod (6) in contact with the other side of the support seat (7); and the lock nut (602) is threadedly connected to the screw rod (6).
3. The combined aluminum alloy casting mold according to claim 2, characterized in that: Each group of slide grooves (101) comprises two V-shaped dovetail grooves arranged in parallel, and a protrusion (8) having a shape matching the slide grooves (101) is integrally formed at the bottom of the first side plate (3) and the second side plate (4), and the first side plate (3) and the second side plate (4) are movably connected to the base (1) via the protrusion (8).
4. The combined aluminum alloy casting mold according to claim 3, characterized in that: A group of connecting ears (102) are fixedly provided on the four end edges of the base (1), and a fixing seat (5) is provided between two connecting ears (102). One side of the fixing seat (5) abuts against the base (1), and the fixing seat (5) is fixedly connected to the base (1) by bolts passing through the connecting ears (102).
5. The combined aluminum alloy casting mold according to claim 4, characterized in that: A through hole is provided on the screw rod (6) and passes through one end of the fixing seat (5), and a handle (9) is movably provided in the through hole.
Citation Information
Cited By
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