Non-linear shearing channel steel plate shearing machine

By installing the support frame and hydraulic cylinder-driven lifting plate on the channel steel shearing machine, combined with the limit design of the spring damper and the wire rope, the problem of insufficient machining stability of the translation cutter is solved, and the uniform shearing process is achieved Force-bearing and efficient processing.

CN222242818UActive Publication Date: 2024-12-27ANHUI ZHONGYI MACHINE TOOL MFG
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Patent Information

Application Number
CN202421023342.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2024-12-27
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

The existing channel steel shearing machines use translation cutters to process during actual use, which cannot guarantee stability and affect the processing effect.

Method used

A nonlinear shearing channel steel plate shearing machine is designed. By installing a support frame and a lifting and lowering plate on the shearing machine, the hydraulic cylinder drives the cutter assembly to lift and lower, and limit the position through a spring damper and a wire rope. The shearing process is uniform and improves the overall stress effect.

Benefits of technology

The stability and uniform stress of the shearing process are achieved, and the processing effect and long-term working ability of the equipment are improved.

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Abstract

The utility model discloses a non-linear shearing channel steel plate shearing machine, and belongs to the technical field of plate shearing machines. A non-linear shearing channel steel plate shearing machine comprises a plate shearing machine feeding frame, a lifting pressing plate used for fixing channel steel to be sheared is installed at the lower end of a supporting frame, a cutter assembly is installed at the upper end of the plate shearing machine feeding frame, a spring damper is installed between a fixing frame and the cutter assembly, and a limiting support is installed in the middle of the cutter assembly. A steel wire rope is installed between the limiting support and the supporting frame. The plate shearing machine solves the problems that the stability cannot be guaranteed and the machining effect is affected due to the fact that the plate shearing machine of an existing plate shearing machine adopts a translation cutter for machining, the spring damper and the steel wire rope are used for limiting in the moving process of the cutter assembly, the shearing process is set to be non-linear, and the machining efficiency is improved. The overall stress effect of the to-be-sheared channel steel and the plate shearing machine feeding frame is uniform, long-term work is facilitated, the stability of the device is improved, and the machining effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of shearing machines, in particular to a nonlinear shearing channel steel shearing machine. Background Art

[0002] Shearing machine is a kind of forging machine, and its main function is metal processing industry. Shearing machine is a kind of shearing equipment widely used in machining, which can shear steel plates of various thicknesses. Commonly used shearing machines are divided into three types: flat shearing, rolling shearing and vibrating shearing. Flat shearing is usually used for shearing channel steel.

[0003] The Chinese patent with the announcement number CN220240147U discloses a channel steel shearing device, including a trimming assembly and a shearing assembly, the trimming assembly and the shearing assembly are connected by a conveying device; the trimming assembly is arranged on a frame, and the trimming assembly includes: a first processing table arranged on the frame; a first cutter assembly is slidably arranged on the frame, and has two first cutting ends. After the first cutter assembly slides, the shearing assembly is arranged on the frame, and the shearing assembly includes: a second processing table arranged on the frame; a second cutter assembly is slidably arranged on the frame, and has a second cutting end. The channel steel passes through the first transmission channel and the second transmission channel in sequence. Through the above technical scheme, the problem of repeated manual operation in the process of shearing the channel steel pressure head in the related technology is solved, which has high labor cost and low production efficiency.

[0004] In actual use, the shearing machine of the above patent uses a translational cutter, which cannot ensure stability and affects the processing effect. Utility Model Content

[0005] The utility model aims to provide a nonlinear shearing channel steel shearing machine, which solves the problem that the shearing machine proposed in the above background technology adopts a translational cutting knife in actual use, which cannot ensure stability and affects the processing effect.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a nonlinear shearing channel steel shearing machine, comprising a shearing machine feeding frame, the shearing machine feeding frame is provided with channel steel to be sheared inside, and a support frame is installed above the shearing machine feeding frame, a lifting and pressing plate for fixing the channel steel to be sheared is installed at the lower end of the support frame, and a cutting knife assembly is installed at the upper end of the shearing machine feeding frame, a fixing frame is installed above the support frame, a spring damper is installed between the fixing frame and the cutting knife assembly, a limiting bracket is installed in the middle of the cutting knife assembly, and a steel wire rope is installed between the limiting bracket and the support frame.

[0007] Preferably, a movable slide is installed in the middle of the shearing machine loading rack, and both ends of the movable slide pass through the shearing machine loading rack and are slidably connected to the shearing machine loading rack, and positioning slide rods are installed on both sides below the shearing machine loading rack.

[0008] Preferably, first hydraulic cylinders are installed on both sides of the support frame, and the first hydraulic cylinders are fixedly connected to the support frame and the shearing machine loading rack respectively, and the lifting and pressing plates are driven to move by the first hydraulic cylinders.

[0009] Preferably, a connecting ear is installed at the upper end of the fixing frame, and the lower end of the spring damper is movably connected to the fixing frame through the connecting ear, and a bearing sleeve is installed between the spring damper and the cutter assembly, and the spring damper is movably connected to the cutter assembly through the bearing sleeve.

[0010] Preferably, an electric winding roller is installed below the fixed frame, and the electric winding roller is fixedly connected to the lower end of the wire rope. The limit bracket is connected to the cutter assembly through a fixing screw, and spring winding rollers are installed at both ends of the limit bracket, and one end of the spring winding roller is fixedly connected to the upper end of the wire rope.

[0011] Preferably, connecting rods are installed on both sides of the cutter assembly, a lifting frame is installed on one side of the connecting rod, a second hydraulic cylinder is installed at the lower end of the lifting frame, the second hydraulic cylinder is used to drive the cutter assembly to move, and an integrally formed cutting head is provided at the lower end of the cutter assembly.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The utility model installs a support frame on the shearing machine feeding frame, drives the lifting and lowering pressure plate to press down by the first hydraulic cylinder to fix the channel steel to be sheared, and after the fixing is completed, the cutting knife assembly is driven to rise and fall by the second hydraulic cylinder to perform the shearing work. During the shearing process, the cutting knife assembly is limited by the spring damper and the wire rope during its movement, so that the shearing process is set to be nonlinear, so that the overall force effect of the channel steel to be sheared and the shearing machine feeding frame is uniform and meets the actual working intensity, so as to carry out long-term work, improve the stability of the device, and improve the processing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is an axonometric view of the front view of the utility model;

[0015] Figure 2 It is an axonometric view of the utility model from above;

[0016] Figure 3 For this utility model Figure 2 A partial enlarged view of area A in the middle;

[0017] Figure 4 It is an axonometric view of the side view of the utility model.

[0018] In the figure: 1. Shearing machine loading rack; 101. Movable slide plate; 102. Positioning slide rod; 2. Channel steel to be sheared; 3. Support frame; 301. Lifting plate; 302. First hydraulic cylinder; 303. Fixed frame; 304. Spring damper; 305. Connecting ear; 306. Bearing sleeve; 307. Wire rope; 308. Electric winding roller; 4. Cutter assembly; 401. Connecting rod; 402. Lifting frame; 403. Second hydraulic cylinder; 404. Limiting bracket; 405. Cutting head; 406. Spring winding roller. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] In order to solve the problem that the existing shearing machine uses a translation cutter in actual use, which cannot ensure stability and affects the processing effect, please refer to Figure 1 - Figure 4 , this embodiment provides the following technical solutions:

[0021] A nonlinear shearing channel steel shearing machine comprises a shearing machine feeding frame 1, a channel steel 2 to be sheared is arranged inside the shearing machine feeding frame 1, a support frame 3 is installed above the shearing machine feeding frame 1, a lifting and pressing plate 301 for fixing the channel steel 2 to be sheared is installed at the lower end of the support frame 3, and a cutting knife assembly 4 is installed at the upper end of the shearing machine feeding frame 1, a fixing frame 303 is installed above the support frame 3, a spring damper 304 is installed between the fixing frame 303 and the cutting knife assembly 4, a limiting bracket 404 is installed in the middle of the cutting knife assembly 4, a steel wire rope 307 is installed between the limiting bracket 404 and the support frame 3, and a fixing frame 303 is installed between the fixing frame 303 and the cutting knife assembly 4. An electric winding roller 308 is installed at the bottom, and the electric winding roller 308 is fixedly connected to the lower end of the wire rope 307. The limit bracket 404 is connected to the cutter assembly 4 by a fixing screw, and spring winding rollers 406 are installed at both ends of the limit bracket 404. One end of the spring winding roller 406 is fixedly connected to the upper end of the wire rope 307. The spring damper 304 and the wire rope 307 are used for limiting, so that the shearing process is set to be nonlinear, so that the overall force effect of the channel steel 2 to be sheared and the shearing machine loading rack 1 is uniform, which meets the actual working intensity, so as to carry out long-term work, improve the stability of the device, and improve the processing effect.

[0022] A connecting ear 305 is installed at the upper end of the fixing frame 303, and the lower end of the spring damper 304 is movably connected to the fixing frame 303 through the connecting ear 305. A bearing sleeve 306 is installed between the spring damper 304 and the cutter assembly 4. The spring damper 304 is movably connected to the cutter assembly 4 through the bearing sleeve 306. During the downward pressing work, the cutter assembly 4 is limited by the spring damper 304, which improves the position stability and is conducive to long-term work.

[0023] Specifically, after the support frame 3 is installed on the shearing machine feeding frame 1 and the channel steel 2 to be sheared is fixed, the shearing work is carried out. During the shearing process, the cutter assembly 4 is limited by the spring damper 304 and the wire rope 307 during its movement, so that the shearing process is set to be nonlinear, so that the overall force effect of the channel steel 2 to be sheared and the shearing machine feeding frame 1 is uniform and meets the actual working intensity, so as to carry out long-term work, improve the stability of the device, and improve the processing effect.

[0024] In order to solve the problem that the shearing machine has poor position stability during the actual use of the existing technology, which affects the processing, please refer to Figure 1 , Figure 4 , this embodiment provides the following technical solutions:

[0025] A movable slide 101 is installed in the middle of the shearing machine loading rack 1. Both ends of the movable slide 101 pass through the shearing machine loading rack 1 and are slidably connected to the shearing machine loading rack 1. Positioning slide rods 102 are installed on both sides below the shearing machine loading rack 1. During operation, the length of the shearing machine loading rack 1 is adjusted by adjusting the movable slide 101 and the positioning slide rod 102, so that the position of the spring damper 304 and the cutting knife assembly 4 can be adjusted, and adjustments can be made according to the shearing position to adapt to different processing intensities.

[0026] First hydraulic cylinders 302 are installed on both sides of the support frame 3, and the first hydraulic cylinders 302 are fixedly connected to the support frame 3 and the shearing machine feeding frame 1 respectively. The lifting and pressing plates 301 are driven to move by the first hydraulic cylinders 302, and the support frame 3 is installed on the shearing machine feeding frame 1. The lifting and pressing plates 301 are driven downward by the first hydraulic cylinders 302 to fix the channel steel 2 to be sheared. After the fixing is completed, the cutter assembly 4 is driven to rise and fall by the second hydraulic cylinder 403 to perform shearing. Connecting rods 401 are installed on both sides of the cutter assembly 4, and a lifting frame 402 is installed on one side of the connecting rod 401. The lower end of the lifting frame 402 is installed with a second hydraulic cylinder 403, and the second hydraulic cylinder 403 is used to drive the cutter assembly 4 to move. The lower end of the cutter assembly 4 is provided with an integrally formed cutting head 405.

[0027] Specifically, when in use, the length of the shearing machine loading rack 1 is adjusted by adjusting the movable slide plate 101 and the positioning slide rod 102, so that the positions of the spring damper 304 and the cutting knife assembly 4 are adjusted, and adjustments are made according to the shearing position to adapt to different processing intensities. The support frame 3 is installed on the shearing machine loading rack 1, and the lifting and pressing plate 301 is pressed down by the first hydraulic cylinder 302 to fix the channel steel 2 to be sheared. After the fixing is completed, the cutting knife assembly 4 is driven to rise and fall by the second hydraulic cylinder 403 to perform the shearing work.

[0028] Working principle: before work, the length of the shearing machine feeder 1 is adjusted by adjusting the movable slide plate 101 and the positioning slide rod 102, so that the positions of the spring damper 304 and the cutting knife assembly 4 are adjusted, and adjustments are made according to the shearing position to adapt to different processing intensities. During work, the support frame 3 is installed on the shearing machine feeder 1, and the lifting and pressing plate 301 is pressed down by the first hydraulic cylinder 302 to fix the channel steel 2 to be sheared. After the fixing is completed, the cutting knife assembly 4 is driven to rise and fall by the second hydraulic cylinder 403 to perform shearing work. The support frame 3 is installed on the shearing machine feeder 1. After the channel steel 2 to be sheared is fixed, the shearing work is performed. During the shearing process, the spring damper 304 and the wire rope 307 are used to limit the position of the cutting knife assembly 4 during its activity, so that the shearing process is set to be nonlinear, so that the overall force effect of the channel steel 2 to be sheared and the shearing machine feeder 1 is uniform, which meets the actual working intensity, so as to carry out long-term work, improve the stability of the device, and improve the processing effect.

[0029] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A nonlinear shearing channel steel shearing machine, comprising a shearing machine loading frame (1), characterized in that: The shearing machine feed frame (1) is provided with a channel steel (2) to be sheared inside, and a support frame (3) is installed above the shearing machine feed frame (1), and a lifting and pressing plate (301) for fixing the channel steel (2) to be sheared is installed at the lower end of the support frame (3), and a cutting knife assembly (4) is installed at the upper end of the shearing machine feed frame (1), a fixing frame (303) is installed above the support frame (3), a spring damper (304) is installed between the fixing frame (303) and the cutting knife assembly (4), and a limiting bracket (404) is installed in the middle of the cutting knife assembly (4), and a steel wire rope (307) is installed between the limiting bracket (404) and the support frame (3).

2. A nonlinear shearing channel steel shearing machine according to claim 1, characterized in that: A movable slide plate (101) is installed in the middle of the shearing machine loading frame (1), and both ends of the movable slide plate (101) pass through the shearing machine loading frame (1) and are slidably connected to the shearing machine loading frame (1), and positioning slide rods (102) are installed on both sides below the shearing machine loading frame (1).

3. A nonlinear shearing channel steel shearing machine according to claim 1, characterized in that: A first hydraulic cylinder (302) is installed on both sides of the support frame (3), and the first hydraulic cylinder (302) is fixedly connected to the support frame (3) and the shearing machine loading frame (1) respectively, and the lifting and pressing plate (301) is driven to move by the first hydraulic cylinder (302).

4. The nonlinear shearing channel steel shearing machine according to claim 1, characterized in that: A connecting ear (305) is installed at the upper end of the fixing frame (303), and the lower end of the spring damper (304) is movably connected to the fixing frame (303) via the connecting ear (305). A bearing sleeve (306) is installed between the spring damper (304) and the cutter assembly (4), and the spring damper (304) is movably connected to the cutter assembly (4) via the bearing sleeve (306).

5. The nonlinear shearing channel steel shearing machine according to claim 1, characterized in that: An electric winding roller (308) is installed below the fixed frame (303), and the electric winding roller (308) is fixedly connected to the lower end of the steel wire rope (307). The limiting bracket (404) is connected to the cutter assembly (4) via a fixing screw, and spring winding rollers (406) are installed at both ends of the limiting bracket (404), and one end of the spring winding roller (406) is fixedly connected to the upper end of the steel wire rope (307).

6. A nonlinear shearing channel steel shearing machine according to claim 5, characterized in that: Connecting rods (401) are installed on both sides of the cutter assembly (4); a lifting frame (402) is installed on one side of the connecting rod (401); a second hydraulic cylinder (403) is installed at the lower end of the lifting frame (402); the second hydraulic cylinder (403) is used to drive the cutter assembly (4) to move; and an integrally formed cutting head (405) is provided at the lower end of the cutter assembly (4).