Automatic production line for composite steel claw guide rod group
By designing an automatic production line for composite steel claw guide rod groups, automatic welding of the anode guide rod and the anode steel claw is achieved using automated processes and flip devices, solving the problems of unstable quality and low efficiency of traditional welding, and improving welding quality and efficiency.
Patent Information
- Application Number
- CN202420896112.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-26
AI Technical Summary
The welding quality of the traditional anode guide rod and the anode steel claw is unstable and the welding efficiency is low. Especially since the anode steel claw is placed vertically during the transportation process and needs to be flipped to horizontally for welding, which leads to time-consuming and labor-intensive and inefficient.
An automatic production line for composite steel claw guide rod group is designed, including controller, welding workbench, steel claw conveying device, feed end flip device, steel claw transfer device, guide rod conveying device, welding robot arm and position sensor, through The automated process realizes the welding of the anode guide rod and the anode steel claw, automatically flips the anode steel claws to a horizontal state, and uses the welding robot arm to ensure the alignment of the welding ends and automatically completes the welding.
Automatic welding of the anode guide rod and the anode steel claw is realized, the welding quality and efficiency are improved, the deviation and laborious operation of manual welding are reduced, and the overall welding efficiency is improved.
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Figure CN222243275U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of aluminum electrolytic cell anode production, and in particular to an automatic production line for a composite steel claw guide rod assembly. Background Art
[0002] Aluminum electrolytic cell anode is one of the important raw materials for electrolytic aluminum production. It acts as a conductor to conduct direct current into the electrolyte layer and also participates in the anode reaction of electrolysis as a carbon material. At present, the production of one ton of electrolytic aluminum consumes about 13,000 to 14,000 kWh of electricity. The electrolytic aluminum industry consumes about 550 billion kWh of electricity per year, accounting for more than 6% of the total electricity consumption in the country.
[0003] The anode guide rod group is the main component of the aluminum electrolytic cell. The anode guide rod group includes the anode guide rod and the anode steel claw. The welding quality of the anode guide rod and the anode steel claw directly affects the working efficiency and power consumption of the aluminum electrolytic cell. In the production of electrolytic aluminum, the anode guide rod group is characterized by large number and easy damage. After damage, it needs to be repaired by welding and then put into use again. The traditional welding method of the anode guide rod and the anode steel claw is to manually grab the anode guide rod and the anode steel claw to be welded and place them on the welding work platform, then manually grab the welding connector and place it between the anode guide rod and the anode steel claw, and then manually weld the welding connector to the anode guide rod and the anode steel claw.
[0004] The problems with the above-mentioned traditional welding method of the anode guide rod and the anode steel claw are: on the one hand, the quality of manual welding is unstable and the welding efficiency is low; on the other hand, since the anode steel claw is usually placed vertically during the transportation process to facilitate transportation, and when welding the anode steel claw to the anode guide rod, the anode steel claw needs to be placed horizontally for ease of welding, so the worker needs to move the vertically placed anode steel claw to the welding work platform first, and then lay the anode steel claw down to place it horizontally on the welding work platform, which is time-consuming and labor-intensive, further resulting in low welding efficiency. Utility Model Content
[0005] The present application provides an automatic production line for a composite steel claw guide rod assembly to solve the technical problems of unstable welding quality and low welding efficiency between anode guide rods and anode steel claws in the above-mentioned prior art.
[0006] The automatic production line of composite steel claw guide rod group provided by this application adopts the following technical solutions:
[0007] A composite steel claw guide rod group automatic production line includes a controller, a welding workbench, and a steel claw conveying device, a feed end flipping device, a steel claw transfer device, a steel claw positioning device, a guide rod conveying device, a guide rod positioning device, a welding piece grabbing device, a welding mechanical arm, a welding gun and a position sensor that are electrically connected to the controller respectively; the steel claw conveying device has a feeding end and a unloading end, the feed end flipping device is located at the unloading end of the steel claw conveying device, the steel claw conveying device is used to convey the anode steel claw to be welded from the feeding end to the feeding end flipping device at the unloading end, and the feeding end flipping device is used to flip the anode steel claw in a vertical state into The anode steel claw is in a horizontal state, the steel claw transfer device is used to transfer the anode steel claw in a horizontal state on the feeding end flipping device to the welding workbench, the steel claw positioning device is used to fix the anode steel claw on the welding workbench, the guide rod conveying device is used to convey the anode guide rod to be welded to the guide rod positioning device, the guide rod positioning device is used to position the anode guide rod so that the welding end of the anode guide rod corresponds to the welding end of the anode steel claw, the welding part grabbing device is used to grab the steel-aluminum composite sheet and place it on the welding workbench, the welding gun is installed on the welding robot arm, and the welding robot arm is used to drive the welding gun to weld the steel-aluminum composite sheet to the anode guide rod and the anode steel claw respectively.
[0008] The beneficial effect is that the composite steel claw guide rod group automatic production line of the present application can automatically realize the welding of the anode guide rod and the anode steel claw, replacing the traditional manual welding, and can solve the problems of the traditional manual welding that the welding quality of the products welded by different welders is biased, the welding quality is unstable, and the welding efficiency is low. In addition, by setting the feed end flipping device, the anode steel claw can be automatically converted from a vertical state to a horizontal state, thereby facilitating subsequent welding and further improving the welding efficiency.
[0009] Optionally, the steel claw transfer device includes a steel claw driving member and a steel claw transfer platform, the steel claw driving member is installed on the steel claw transfer platform, the steel claw driving member is used to drive the anode steel claw to move along the horizontal straight line direction to the welding workbench; the feed end flipping device includes a flipping frame and a flipping driving member, the flipping frame includes a first receiving plate and a second receiving plate, the first receiving plate has a first receiving surface, the second receiving plate has a second receiving surface, the first receiving surface and the second receiving surface are arranged at an angle, and a receiving space for receiving the anode steel claw is formed between the angle between the first receiving surface and the second receiving surface, the flipping frame is rotatably installed on the steel claw transfer platform, the flipping driving member is transmission-connected to the flipping frame to drive the flipping frame to rotate, and the rotation axis of the flipping frame is parallel to the direction in which the steel claw driving member drives the anode steel claw to move.
[0010] Optionally, the first receiving plate and the second receiving plate form an L-shaped folded plate structure, and a transfer side plate is provided on the steel claw transfer platform. When the turning frame rotates to turn the anode steel claw to a horizontal state, the transfer side plate and the turning frame form a transfer channel with a U-shaped cross-section for the anode steel claw to move.
[0011] The beneficial effect is that the U-shaped transfer channel can limit the anode steel claw to prevent the anode steel claw from deviating during the movement.
[0012] Optionally, the steel claw transfer platform includes transfer legs and transfer cross bars, the transfer legs are arranged in two rows in parallel and spaced apart, the transfer cross bars are arranged in two rows in parallel and spaced apart, the two rows of transfer cross bars are respectively fixed on the top of the two rows of transfer legs, the turning frame is rotatably installed on the transfer cross bar on one side close to the unloading end, and the transfer side plate is fixed on the transfer cross bar on the other side.
[0013] Optionally, the working surface of the welding workbench and the working surface of the steel claw transfer platform are on the same horizontal plane, the steel claw positioning device includes a steel claw clamping hook and a clamping hook driving component, the steel claw clamping hook is rotatably installed on the welding workbench, the clamping hook driving component is transmission connected to the steel claw clamping hook to drive the steel claw clamping hook to rotate and clamp the anode steel claw on the welding workbench.
[0014] Optionally, the steel claw clamping hook includes a hook portion and a rod portion, the hook portion is fixed at one end of the rod portion, the other end of the rod portion is a connecting end, a mounting hole is opened between the two ends of the rod portion, a first rotating shaft is rotatably installed in the mounting hole, and the first rotating shaft is horizontally arranged; the clamping hook driving component is an electric push rod, and the driving end of the clamping hook driving component is transmission connected to the connecting end of the rod portion through a first connecting rod.
[0015] Optionally, the guide rod positioning device includes a support frame, a support slide rail, a limit baffle, a guide slide, a guide rod driving member and a guide rod clamping assembly, the support slide rail is fixedly arranged on the support frame, the limit baffle is fixed on one side of the support slide rail in the length direction, the guide slide is fixed on the other side of the support slide rail in the length direction, the guide slide is provided with a smooth inclined surface for guiding the anode guide rod, the smooth inclined surface extends from high to low toward the support slide rail, the limit baffle is used to limit the anode guide rod on the support slide rail, the length direction of the support slide rail is perpendicular to the conveying direction of the anode steel claw by the steel claw transfer device, the guide rod driving member is fixed on the support frame, the guide rod driving member is used to drive the anode guide rod conveyed to the support slide rail to slide along the support slide rail, and the guide rod clamping assembly is used to clamp the anode guide rod on the support slide rail.
[0016] Optionally, it also includes a composite plate positioning device for pressing and fixing the steel-aluminum composite sheet on the welding workbench. The composite plate positioning device includes a pressing plate and a pressing drive component, and the pressing drive component is used to drive the pressing plate to rise and fall.
[0017] The beneficial effect is that it can prevent the steel-aluminum composite sheet from moving when welding the steel-aluminum composite sheet with the anode steel claw and the anode guide rod, thereby affecting the welding effect.
[0018] Optionally, it also includes a discharge end flipping device, which is located on the side of the welding workbench away from the guide rod positioning device. The discharge end flipping device is used to flip the composite steel claw guide rod group formed by welding in a horizontal state to a vertical state. The discharge end flipping device includes a steel claw sleeve, claw sleeve legs and a rotating drive component. The steel claw sleeve has a slot that can be adapted to be inserted into the claw part of the anode steel claw. The steel claw sleeve and the working surface of the welding workbench are in the same horizontal plane and the slot is arranged corresponding to the claw part of the anode steel claw. The steel claw sleeve is rotatably installed on the top of the claw sleeve legs, and the rotating drive component is transmission-connected to the steel claw sleeve to drive the steel claw sleeve to rotate.
[0019] Its beneficial effect is that by arranging the discharge end flipping device, after the anode guide rod and the anode steel claw are welded to form a composite steel claw guide rod group, it can automatically convert it from a horizontal state to a vertical state, thereby facilitating the transfer of the composite steel claw guide rod group and further improving the welding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] By reading the detailed description below with reference to the accompanying drawings, the above and other purposes, features and advantages of the exemplary embodiments of the present application will become easy to understand. In the accompanying drawings, several embodiments of the present application are shown in an exemplary and non-limiting manner, and the same or corresponding reference numerals represent the same or corresponding parts, wherein:
[0021] Figure 1 This is a schematic diagram of the overall structure of the composite steel claw guide rod assembly automatic production line of the present application from one perspective;
[0022] Figure 2 This is a schematic diagram of the overall structure of the composite steel claw guide rod assembly automatic production line of the present application from another perspective;
[0023] Figure 3 To show the structural diagram of the feed end turning device and the steel claw transfer device;
[0024] Figure 4 To show the structural diagram of the welding workbench;
[0025] Figure 5 To show the structural diagram of the steel claw positioning device;
[0026] Figure 6 A schematic diagram showing the structure of the guide rod positioning device;
[0027] Figure 7 A schematic diagram showing the structure of a composite plate positioning device;
[0028] Figure 8 A schematic diagram showing the structure of the discharge end flipping device.
[0029] Description of reference numerals:
[0030] 01. Anode steel claw; 02. Anode guide rod; 03. Steel-aluminum composite sheet; 1. Welding workbench; 11. Workbench legs; 12. Support plate; 13. Long hole; 2. Steel claw conveying device; 3. Feed end flipping device; 31. Flipping frame; 311. First receiving plate; 312. Second receiving plate; 32. Flipping drive; 33. Flipping hinge seat; 34. Second connecting rod; 4. Steel claw transfer device; 41. Steel claw drive; 42. Steel claw transfer platform; 421. Transfer legs; 422. Transfer cross bar; 43. Transfer side plate; 5. Steel claw positioning device; 51. Steel claw clamping hook; 511. Hook; 512. Rod; 52. Clamping hook drive; 53. First rotating shaft; 54. First connecting rod; 55. Fixed plate; 56. Installation Axis; 6. Guide rod conveying device; 7. Guide rod positioning device; 71. Support frame; 72. Support slide rail; 73. Limit baffle; 74. Guide slide; 75. Guide rod drive; 76. Guide rod clamping assembly; 761. Clamping plate; 762. Mounting plate; 763. Clamping drive; 764. Third connecting rod; 8. Welding part grabbing device; 91. Aluminum welding robot arm; 92. Steel welding robot arm; 10. Composite plate positioning device; 101. Pressing plate; 102. Connecting plate; 103. Fixed frame; 104. Guide plate; 105. Clamping drive; 106. Strip hole; 107. Slide; 20. Discharge end turning device; 201. Steel claw sleeve; 202. Claw sleeve leg; 203. Rotating drive; 204. Slot; 205. Driven gear. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Those skilled in the art should know that the embodiments described below are part of the embodiments of the present disclosure, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of this application.
[0032] Reference Figure 1 and Figure 2 The automatic production line of the composite steel claw guide rod group of the embodiment of the present application includes a controller, a welding workbench 1, and a steel claw conveying device 2, a feed end turning device 3, a steel claw transfer device 4, a steel claw positioning device 5, a guide rod conveying device 6, a guide rod positioning device 7, a welding part grabbing device 8, a welding robot arm, a welding gun and a position sensor, which are respectively electrically connected to the controller.
[0033] Continue to refer to Figure 1 and Figure 2The steel claw conveying device 2 has a feeding end and a feeding end, and the feeding end turning device 3 is located at the feeding end of the steel claw conveying device 2. The steel claw conveying device 2 is used to convey the anode steel claw 01 to be welded from the feeding end to the feeding end turning device 3 at the feeding end. In this embodiment, the steel claw conveying device 2 is a belt conveyor. When working, the anode steel claw 01 is vertically placed on the conveyor belt at the feeding end of the steel claw conveying device 2, and the anode steel claw 01 is conveyed to the feeding end by the conveyor belt.
[0034] Reference Figure 1 and Figure 3 , the feed end flipping device 3 is used to flip the anode steel claw 01 in a vertical state to a horizontal state, and the steel claw transfer device 4 is used to transfer the anode steel claw 01 in a horizontal state on the feed end flipping device 3 to the welding workbench 1. The steel claw transfer device 4 includes a steel claw driving member 41 and a steel claw transfer platform 42. The steel claw driving member 41 is installed on the steel claw transfer platform 42. The steel claw driving member 41 is used to drive the anode steel claw 01 to move along the horizontal straight line direction to the welding workbench 1. In this embodiment, the steel claw transfer platform 42 includes transfer legs 421 and transfer cross bars 422. The transfer legs 421 are arranged in two rows in parallel and spaced apart, and the transfer cross bars 422 are arranged in two rows in parallel and spaced apart. The two rows of transfer cross bars 422 are respectively fixed on the tops of the two rows of transfer legs 421. The steel claw driving member 41 is an electric push rod, and the steel claw driving member 41 is fixed on the transfer cross bar 422.
[0035] Continue to refer to Figure 3 The feed end flipping device 3 includes a flip frame 31, a flip driving member 32 and a flip hinge seat 33. The flip hinge seat 33 is fixed on the transfer cross bar 422 near the unloading end of the steel claw conveying device 2, and the bottom of the flip frame 31 is hinged on the flip hinge seat 33. The flip driving member 32 is connected to the flip frame 31 to drive the flip frame 31 to rotate, and the rotation axis of the flip frame 31 is parallel to the direction in which the steel claw driving member 41 drives the anode steel claw 01 to move. In this embodiment, the flip driving member 32 is an electric push rod, the bottom of the flip driving member 32 is fixed on the ground through a fixed seat, and the extended end of the telescopic rod of the flip driving member 32 is connected to the bottom of the flip frame 31 through a second connecting rod 34. Specifically, one end of the second connecting rod 34 is connected to the extended end in rotation, and the other end of the second connecting rod 34 is connected to the bottom of the flip frame 31 in rotation. In other embodiments, the flip driving member can also be set as a motor, and the flip frame is directly driven to rotate by the motor.
[0036] Continue to refer to Figure 3The flip frame 31 includes a first receiving plate 311 and a second receiving plate 312. The first receiving plate 311 has a first receiving surface, and the second receiving plate 312 has a second receiving surface. The first receiving surface and the second receiving surface are arranged at an angle. The first receiving plate 311 and the second receiving plate 312 form an L-shaped folded plate structure. A receiving space for receiving the anode steel claw 01 is formed between the angles of the first receiving surface and the second receiving surface. A transfer side plate 43 is arranged on the transfer cross bar 422 on the steel claw transfer platform 42 away from the unloading end of the steel claw conveying device 2. When the flip frame 31 rotates to flip the anode steel claw 01 to a horizontal state, the transfer side plate 43 and the flip frame 31 form a transfer channel with a U-shaped cross section for the anode steel claw 01 to move.
[0037] During operation, after the conveyor belt transports the anode steel claw 01 to the unloading end, the anode steel claw 01 falls from the conveyor belt to the receiving space of the turning frame 31, and then the controller controls the turning frame 31 to turn over so that the vertical anode steel claw 01 is turned into a horizontal state, and then the telescopic rod of the steel claw driving member 41 extends and pushes the anode steel claw 01 to move along the transfer channel to the welding workbench 1.
[0038] Reference Figure 1 , Figure 4 and Figure 5 The welding workbench 1 includes a workbench leg 11 and a support plate 12. The support plate 12 is fixed on the top of the workbench leg 11. The top surface of the support plate 12 forms the working surface of the welding workbench 1. The working surface of the welding workbench 1 is in the same horizontal plane as the working surface of the steel claw transfer platform 42. A long hole 13 is provided on the support plate 12. The long hole 13 extends along the direction in which the steel claw driving member 41 drives the anode steel claw 01 to move. The steel claw positioning device 5 is installed in the long hole 13. Two steel claw positioning devices 5 are symmetrically arranged along the extension direction of the long hole 13. The area between the two steel claw positioning devices 5 on the working surface of the welding workbench 1 forms a steel claw positioning area. When working, the controller controls the steel claw driving member 41 to drive the anode steel claw 01 to move along the transfer channel to the steel claw positioning area. When the position sensor detects that the anode steel claw 01 moves to the welding position, the controller controls the telescopic rod of the steel claw driving member 41 to retract to its original position, and then controls the steel claw positioning device 5 to move to fix the anode steel claw 01 on the welding workbench 1.
[0039] Continue to refer to Figure 1 , Figure 4 and Figure 5The steel claw positioning device 5 includes a steel claw clamping hook 51 and a clamping hook driving member 52. The clamping hook driving member 52 is connected to the steel claw clamping hook 51 to drive the steel claw clamping hook 51 to rotate and clamp the anode steel claw 01 on the welding workbench 1. The steel claw clamping hook 51 includes a hook portion 511 and a rod portion 512. The hook portion 511 is fixed to one end of the rod portion 512, and the other end of the rod portion 512 is a connecting end. A mounting hole is provided between the two ends of the rod portion 512. A first rotating shaft 53 is rotatably installed in the mounting hole. The first rotating shaft 53 is horizontally arranged. The two ends of the first rotating shaft 53 are respectively fixed to the opposite side wall of the long hole 13. The steel claw clamping hook 51 is rotatably installed on the opposite side wall of the long hole 13 through the first rotating shaft 53. The clamping hook driving member 52 is an electric push rod. The driving end of the clamping hook driving member 52 is connected to the connecting end of the rod portion 512 through the first connecting rod 54. Specifically, the clamping hook driving member 52 is fixed to the hole walls on opposite sides of the long hole 13 through the fixing plate 55, and the driving end of the clamping hook driving member 52 is fixedly provided with a mounting shaft 56, and the mounting shaft 56 is parallel to the first rotating shaft 53, and one end of the first connecting rod 54 is rotatably connected to the mounting shaft 56, and the other end of the first connecting rod 54 is rotatably connected to the connecting end of the rod portion 512. When the anode steel claw 01 needs to be fixed on the welding workbench 1, the telescopic rod of the clamping hook driving member 52 is extended by the controller, and the first connecting rod 54 is driven to drive the steel claw clamping hook 51 to rotate and hook the claw portion of the anode steel claw 01, thereby achieving the fixation of the anode steel claw 01. In other embodiments, the clamping hook driving member can also be set as a motor, and the motor directly drives the steel claw clamping hook to rotate.
[0040] Reference Figure 1 and Figure 6The guide rod conveying device 6 is used to convey the anode guide rod 02 to be welded to the guide rod positioning device 7, and the guide rod conveying device 6 includes two belt conveyors arranged in parallel and at intervals. The guide rod positioning device 7 is used to position the anode guide rod 02 so that the welding end of the anode guide rod 02 corresponds to the welding end of the anode steel claw 01. The guide rod positioning device 7 includes a support frame 71, a support slide 72, a limit baffle 73, a guide slide 74, a guide rod driving member 75 and a guide rod clamping assembly 76. The support slide 72 is fixedly arranged on the support frame 71, the limit baffle 73 is fixed on one side of the support slide 72 in the length direction, and the guide slide 74 is fixed on the other side of the support slide 72 in the length direction. A smooth inclined surface for guiding the anode guide rod 02 is arranged on the guide slide 74, and the smooth inclined surface extends from high to low toward the support slide 72, and the limit baffle 73 is used to limit the anode guide rod 02 on the support slide 72. Specifically, two limit baffles 73 are arranged at intervals along the length direction of the support slide rail 72, and two guide slide seats 74 are arranged at intervals along the length direction of the support slide rail 72. The length direction of the support slide rail 72 is perpendicular to the conveying direction of the anode steel claw 01 conveyed by the steel claw transfer device 4, and the guide rod driving member 75 is fixed on the support frame 71. The guide rod driving member 75 is used to drive the anode guide rod 02 conveyed to the support slide rail 72 to slide along the support slide rail 72. In this embodiment, the guide rod driving member 75 is an electric push rod.
[0041] During operation, the two ends of the anode guide rod 02 are placed on the conveyor belts of the two belt conveyors respectively, and the anode guide rod 02 is conveyed by the conveyor belts; when the anode guide rod 02 is conveyed to the smooth inclined surface of the guide slide 74, the anode guide rod 02 falls from the conveyor belt and slides along the smooth inclined surface to the support slide rail 72. Then, the controller controls the telescopic rod of the guide rod driving member 75 to extend and push the anode guide rod 02 to slide along the support slide rail 72 toward the anode steel claw 01. When the position sensor detects that the welding end of the anode guide rod 02 and the welding end of the anode steel claw 01 are in contact with each other, the controller controls the telescopic rod of the guide rod driving member 75 to stop extending, and then controls the guide rod clamping assembly 76 to clamp the anode guide rod 02 on the support slide rail 72.
[0042] Continue to refer to Figure 6, the guide rod clamping assembly 76 includes a clamping plate 761, a mounting plate 762, a clamping driver 763 and a third connecting rod 764. In this embodiment, the clamping driver 763 is an electric push rod. The clamping plate 761 is fixed to the upper end of the mounting plate 762, and the position between the upper end and the lower end of the mounting plate 762 is rotatably mounted on the support frame 71 at a position below the support slide rail 72 through a rotating shaft. One end of the third connecting rod 764 is rotatably connected to the lower end of the mounting plate 762 through a rotating shaft, and the other end of the third connecting rod 764 is rotatably connected to the end of the telescopic rod of the clamping driver 763. The bottom of the clamping driver 763 is rotatably mounted on the bottom of the support frame 71. During operation, the clamping plate 761 is driven by controlling the telescopic rod of the clamping driver 763 to extend or retract, thereby achieving the clamping, fixing or releasing of the anode guide rod 02. In other embodiments, the clamping driver can also be set as a motor, and the clamping plate is directly driven to rotate by the motor.
[0043] Continue to refer to Figure 1 , the weldment grasping device 8 is used to grasp the weldment and place it on the welding workbench 1. In this embodiment, the weldment is a steel-aluminum composite sheet 03, and the steel-aluminum composite sheet 03 includes steel sheets and aluminum sheets that are stacked and tightly composited together, and the thickness of the steel-aluminum composite sheet 03 is 4-6mm. In this embodiment, the weldment grasping device 8 is a grasping robot. There are two welding robotic arms, and the welding gun is installed on the welding robotic arms, one of which is an aluminum welding robotic arm 91, and the other is a steel welding robotic arm 92. The aluminum welding robotic arm 91 is used to drive the welding gun to weld the steel-aluminum composite sheet 03 to the anode guide rod 02, and the steel welding robotic arm 92 is used to drive the welding gun to weld the steel-aluminum composite sheet 03 to the anode steel claw 01.
[0044] Reference Figure 1 and Figure 7 The automatic production line of the composite steel claw guide rod group of this embodiment also includes a composite plate positioning device 10, which is used to press and fix the steel-aluminum composite sheet 03 on the working surface of the welding workbench 1. The composite plate positioning device 10 includes a pressing plate 101, a connecting plate 102, a fixing frame 103, a guide plate 104 and a pressing drive 105. In this embodiment, the pressing drive 105 is an electric push rod, and the pressing drive 105 is used to drive the pressing plate 101 to rise and fall. The fixing frame 103 is fixed on the ground, and the guide plate 104 is fixed on the top of the fixing frame 103. Two guide plates 104 are arranged in parallel and spaced apart, and both guide plates 104 are provided with strip holes 106 extending in the vertical direction. The pressing plate 101 is fixed to one end of the connecting plate 102, and a sliding rod 107 is fixed to the other end of the connecting plate 102. The two ends of the sliding rod 107 are respectively inserted into the strip holes 106 of the two guide plates 104, and the sliding rod 107 can slide up and down along the strip holes 106. A rotating shaft is fixed between the two ends of the connecting plate 102, and the pressing driving member 105 is located below the connecting plate 102. The end of the telescopic rod of the pressing driving member 105 is rotatably connected to the rotating shaft.
[0045] During operation, after the anode steel claw 01 and the anode guide rod 02 are fixed respectively, the welding part grasping device 8 is controlled to grasp a steel-aluminum composite sheet 03 and place it on the welding workbench 1, and then the telescopic rod of the clamping driving member 105 is controlled to contract, thereby driving the connecting plate 102 and the pressing plate 101 to move downward until the pressing plate 101 presses on the upper surface of the steel-aluminum composite sheet 03, thereby pressing and fixing the steel-aluminum composite sheet 03 on the working surface of the welding workbench 1. Then, the controller controls the aluminum welding robot arm to weld one side of the steel-aluminum composite sheet 03 to the anode guide rod 02, and controls the steel welding robot arm to weld the other side of the steel-aluminum composite sheet 03 to the anode steel claw 01. After completing the welding of a steel-aluminum composite sheet 03, the telescopic rod of the clamping driving member 105 is controlled to extend, thereby driving the pressing plate 101 to move upward. Then, the welding part grasping device 8 is controlled to grasp the next steel-aluminum composite sheet 03 and place it on the previously welded steel-aluminum composite sheet 03, and then the pressure plate 101 is driven to move downward and press on the upper surface of the steel-aluminum composite sheet 03, and then welding is performed again. After welding is completed, this step is repeated to weld the next steel-aluminum composite sheet 03 until a sufficient number of steel-aluminum composite sheets 03 are stacked and welded so that the anode guide rod 02 and the anode steel claw 01 can be completely connected, thereby completing the welding of the anode steel claw 01 and the anode guide rod 02.
[0046] Reference Figure 1 , Figure 4 and Figure 8 The automatic production line of the composite steel claw guide rod group of this embodiment also includes a discharge end flipping device 20, which is located on the side of the welding workbench 1 away from the guide rod positioning device 7. The discharge end flipping device 20 is used to flip the composite steel claw guide rod group formed by welding in a horizontal state to a vertical state. The discharge end flipping device 20 includes a steel claw sleeve 201, a claw sleeve leg 202 and a rotating drive member 203. The steel claw sleeve 201 has a slot 204 that can be adapted and inserted with the claw part of the anode steel claw 01. The steel claw sleeve 201 is rotatably mounted on the top of the claw sleeve leg 202. The steel claw sleeve 201 and the working surface of the welding workbench 1 are in the same horizontal plane and the slot 204 is corresponding to the claw part of the anode steel claw 01. The rotating drive member 203 is connected to the steel claw sleeve 201 in a transmission manner to drive the steel claw sleeve 201 to rotate. Specifically, two claw sleeve legs 202 are arranged at intervals, and rotating shafts are fixedly arranged at both ends of the steel claw sleeve 201. The rotating shafts at both ends are rotatably mounted on the two claw sleeve legs 202 through bearings, and the rotating shaft at one end passes through the bearing and extends outward to form a cantilevered end, and a driven gear 205 is fixedly mounted on the cantilevered end. The rotating driving member 203 is a motor, and a driving gear (not shown in the figure) is fixed on the output shaft of the motor, and the driving gear is meshed with the driven gear 205.
[0047] The implementation principle of the composite steel claw guide rod group automatic production line of the embodiment of the present application is as follows: when working, the anode steel claw 01 is placed vertically on the conveyor belt at the feeding end of the steel claw conveying device 2, and the anode steel claw 01 is conveyed to the unloading end by the conveyor belt. After the conveyor belt conveys the anode steel claw 01 to the unloading end, the anode steel claw 01 falls from the conveyor belt to the receiving space of the turning frame 31, and then the controller controls the turning frame 31 to turn over so that the vertical anode steel claw 01 turns to a horizontal state, and then the controller controls the steel claw driving member 41 to drive the anode steel claw 01 to move along the transfer channel to the steel claw positioning area. When the position sensor detects that the anode steel claw 01 moves to the welding position, the controller controls the telescopic rod of the steel claw driving member 41 to retract to its original position, and then controls the steel claw positioning device 5 to move to fix the anode steel claw 01 on the welding workbench 1. Then, the two ends of the anode guide rod 02 are placed on the conveyor belts of the two belt conveyors respectively, and the anode guide rod 02 is conveyed by the conveyor belts; when the anode guide rod 02 is conveyed to the smooth inclined surface of the guide slide 74, the anode guide rod 02 falls from the conveyor belt and slides along the smooth inclined surface to the support slide rail 72. Then, the controller controls the telescopic rod of the guide rod driving member 75 to extend and push the anode guide rod 02 to slide along the support slide rail 72 toward the anode steel claw 01. When the position sensor detects that the welding end of the anode guide rod 02 and the welding end of the anode steel claw 01 are in contact with each other, the controller controls the telescopic rod of the guide rod driving member 75 to stop extending, and then controls the guide rod clamping assembly 76 to clamp the anode guide rod 02 on the support slide rail 72. After the anode steel claw 01 and the anode guide rod 02 are fixed respectively, the welding part grasping device 8 is controlled to grasp a steel-aluminum composite sheet 03 and place it on the welding workbench 1, and then the telescopic rod of the clamping drive 105 is controlled to contract, thereby driving the connecting plate 102 and the pressing plate 101 to move downward until the pressing plate 101 presses on the upper surface of the steel-aluminum composite sheet 03, thereby pressing and fixing the steel-aluminum composite sheet 03 on the working surface of the welding workbench 1. Then, the controller controls the aluminum welding robot arm to weld one side of the steel-aluminum composite sheet 03 to the anode guide rod 02, and controls the steel welding robot arm to weld the other side of the steel-aluminum composite sheet 03 to the anode steel claw 01. After completing the welding of a steel-aluminum composite sheet 03, the telescopic rod of the clamping drive 105 is controlled to extend, thereby driving the pressing plate 101 to move upward. Then, the welding part grasping device 8 is controlled to grasp the next steel-aluminum composite sheet 03 and place it on the previously welded steel-aluminum composite sheet 03, and then the pressure plate 101 is driven to move downward and press on the upper surface of the steel-aluminum composite sheet 03, and then welding is performed again. After welding is completed, this step is repeated to weld the next steel-aluminum composite sheet 03 until a sufficient number of steel-aluminum composite sheets 03 are stacked and welded so that the anode guide rod 02 and the anode steel claw 01 can be completely connected, thereby completing the welding of the anode steel claw 01 and the anode guide rod 02.After the welding gun welds the anode steel claw 01 and the anode guide rod 02 to form a composite steel claw guide rod group, control the composite plate positioning device 10 to loosen the steel-aluminum composite sheet 03, then control the guide rod clamping assembly 76 to loosen the anode guide rod 02, then control the steel claw positioning device 5 to loosen the anode steel claw 01, then control the telescopic rod of the guide rod driving member 75 to continue to extend and push the composite steel claw guide rod group on the welding workbench 1 toward the steel claw sleeve 201 until the claw of the composite steel claw guide rod group is inserted into the slot 204 of the steel claw sleeve 201, then control the rotating driving member 203 to drive the steel claw sleeve 201 to rotate so that the composite steel claw guide rod group is flipped from a horizontal state to a vertical state, and then the composite steel claw guide rod group is taken away by the staff.
[0048] The beneficial effects of the automatic production line of the composite steel claw guide rod group of the embodiment of the present application are as follows: the automatic production line of the composite steel claw guide rod group of the embodiment of the present application can automatically realize the welding of the anode guide rod 02 and the anode steel claw 01, replacing the traditional manual welding, and can solve the problems of the welding quality deviation, unstable welding quality and low welding efficiency of the products welded by different welders in the traditional manual welding. In addition, in this embodiment, by setting the feed end flipping device 3, the anode steel claw 01 can be automatically converted from a vertical state to a horizontal state, thereby facilitating subsequent welding, and by setting the discharge end flipping device 20, after the anode guide rod 02 and the anode steel claw 01 are welded to form a composite steel claw guide rod group, it can automatically convert it from a horizontal state to a vertical state, thereby facilitating the transfer of the composite steel claw guide rod group, and can further improve the welding efficiency.
[0049] According to the above description of this specification, those skilled in the art may also understand that the terms used below, such as "upper", "lower", "front", "back", "left", "right", "width", "horizontal", "top", "bottom", "inside", "outside", etc., which indicate the orientation or position relationship, are based on the orientation or position relationship shown in the drawings of this specification, and are only for the purpose of facilitating the explanation of the scheme of the present application and simplifying the description, rather than explicitly or implicitly indicating that the device or element involved must have the specific orientation, be constructed and operate in a specific orientation, and therefore the above-mentioned orientation or position relationship terms cannot be understood or interpreted as limiting the scheme of the present application. In addition, in the description of this specification, the meaning of "multiple" is at least two, such as two, three or more, etc., unless otherwise clearly and specifically defined.
Claims
1. An automatic production line for composite steel claw guide rod assemblies, characterized in that: The invention comprises a controller, a welding workbench (1), and a steel claw conveying device (2), a feed end turning device (3), a steel claw transporting device (4), a steel claw positioning device (5), a guide rod conveying device (6), a guide rod positioning device (7), a welding piece grasping device (8), a welding mechanical arm, a welding gun and a position sensor. The steel claw conveying device (2) has a feeding end and a feeding end, the feeding end turning device (3) is located at the feeding end of the steel claw conveying device (2), the steel claw conveying device (2) is used to transport the anode steel claw (01) to be welded from the feeding end to the feeding end turning device (3) at the feeding end, the feeding end turning device (3) is used to turn the anode steel claw (01) in a vertical state into a horizontal state, and the steel claw transporting device (4) is used to transport the anode steel claw (01) to be welded from the feeding end to the feeding end turning device (3) at the feeding end. The invention is used for transferring the anode steel claw (01) in a horizontal state on the feeding end turning device (3) to the welding workbench (1); the steel claw positioning device (5) is used for fixing the anode steel claw (01) on the welding workbench (1); the guide rod conveying device (6) is used for conveying the anode guide rod (02) to be welded to the guide rod positioning device (7); the guide rod positioning device (7) is used for positioning the anode guide rod (02) so that the welding end of the anode guide rod (02) corresponds to the welding end of the anode steel claw (01); the weldment grasping device (8) is used for grasping the steel-aluminum composite sheet (03) and placing it on the welding workbench (1); the welding gun is installed on the welding mechanical arm; the welding mechanical arm is used for driving the welding gun to weld the weldment to the anode guide rod (02) and the anode steel claw (01) respectively.
2. The automatic production line of composite steel claw guide rod assembly according to claim 1 is characterized in that: The steel claw transfer device (4) comprises a steel claw driving member (41) and a steel claw transfer platform (42), wherein the steel claw driving member (41) is installed on the steel claw transfer platform (42), and the steel claw driving member (41) is used to drive the anode steel claw (01) to move along a horizontal straight line direction to the welding workbench (1); the feed end turning device (3) comprises a turning frame (31) and a turning driving member (32), wherein the turning frame (31) comprises a first receiving plate (311) and a second receiving plate (312), wherein the first receiving plate (311) has a first The first receiving surface and the second receiving surface are arranged at an angle with each other, and a receiving space for receiving the anode steel claw (01) is formed between the angles of the first receiving surface and the second receiving surface. The turning frame (31) is rotatably mounted on the steel claw transfer platform (42), and the turning drive member (32) is transmission-connected with the turning frame (31) to drive the turning frame (31) to rotate. The rotation axis of the turning frame (31) is parallel to the direction in which the steel claw drive member (41) drives the anode steel claw (01) to move.
3. The automatic production line of composite steel claw guide rod assembly according to claim 2 is characterized in that: The first receiving plate (311) and the second receiving plate (312) form an L-shaped folded plate structure, and a transfer side plate (43) is provided on the steel claw transfer platform (42). When the turning frame (31) rotates to turn the anode steel claw (01) to a horizontal state, the transfer side plate (43) and the turning frame (31) form a transfer channel with a U-shaped cross section for the anode steel claw (01) to move.
4. The automatic production line of composite steel claw guide rod assembly according to claim 3 is characterized in that: The steel claw transfer platform (42) includes transfer legs (421) and transfer cross bars (422), the transfer legs (421) are arranged in two rows in parallel and spaced apart, the transfer cross bars (422) are arranged in two rows in parallel and spaced apart, the two rows of transfer cross bars (422) are respectively fixed on the tops of the two rows of transfer legs (421), the turning frame (31) is rotatably mounted on the transfer cross bar (422) on one side close to the unloading end, and the transfer side plate (43) is fixed on the transfer cross bar (422) on the other side.
5. The automatic production line of composite steel claw guide rod assembly according to any one of claims 1 to 4, characterized in that: The working surface of the welding workbench (1) and the working surface of the steel claw transfer platform (42) are in the same horizontal plane. The steel claw positioning device (5) comprises a steel claw clamping hook (51) and a clamping hook driving member (52). The steel claw clamping hook (51) is rotatably mounted on the welding workbench (1). The clamping hook driving member (52) is transmission-connected with the steel claw clamping hook (51) to drive the steel claw clamping hook (51) to rotate and clamp the anode steel claw (01) to be fixed on the welding workbench (1).
6. The automatic production line of composite steel claw guide rod assembly according to claim 5 is characterized in that: The steel claw clamping hook (51) comprises a hook portion (511) and a rod portion (512), wherein the hook portion (511) is fixed to one end of the rod portion (512), and the other end of the rod portion (512) is a connecting end. A mounting hole is provided between the two ends of the rod portion (512), and a first rotating shaft (53) is rotatably mounted in the mounting hole. The first rotating shaft (53) is horizontally arranged. The clamping hook driving member (52) is an electric push rod, and the driving end of the clamping hook driving member (52) is transmission-connected to the connecting end of the rod portion (512) via a first connecting rod (54).
7. The automatic production line of composite steel claw guide rod assembly according to any one of claims 1 to 4, characterized in that: The guide rod positioning device (7) comprises a support frame (71), a support slide rail (72), a limit baffle (73), a guide slide seat (74), a guide rod driving member (75) and a guide rod clamping assembly (76), wherein the support slide rail (72) is fixedly arranged on the support frame (71), the limit baffle (73) is fixed on one side of the support slide rail (72) in the length direction, and the guide slide seat (74) is fixed on the other side of the support slide rail (72) in the length direction, and a smooth inclined surface for guiding the anode guide rod (02) is arranged on the guide slide seat (74), and the smooth inclined surface is inclined from high to low. The guide rod driving member (75) is fixed on the support frame (71), and the guide rod driving member (75) is used to drive the anode guide rod (02) transported to the support rail (72) to slide along the support rail (72). The guide rod clamping assembly (76) is used to clamp and fix the anode guide rod (02) on the support rail (72).
8. The automatic production line of composite steel claw guide rod assembly according to any one of claims 1 to 4, characterized in that: The welded part is a steel-aluminum composite sheet (03), and the composite steel claw guide rod group automatic production line also includes a composite plate positioning device (10) for pressing and fixing the steel-aluminum composite sheet (03) on the welding workbench (1), and the composite plate positioning device (10) includes a pressing plate (101) and a pressing driving member (105), and the pressing driving member (105) is used to drive the pressing plate (101) to rise and fall.
9. The automatic production line of composite steel claw guide rod assembly according to any one of claims 1 to 4, characterized in that: The invention also comprises a discharge end flipping device (20), which is located on a side of the welding workbench (1) away from the guide rod positioning device (7). The discharge end flipping device (20) is used to flip the composite steel claw guide rod group formed by welding in a horizontal state into a vertical state. The discharge end flipping device (20) comprises a steel claw sleeve (201), a claw sleeve support leg (202) and a rotary drive member (203). The steel claw sleeve (201) has a slot (204) that can be adapted to be inserted into the claw portion of the anode steel claw (01). The steel claw sleeve (201) and the working surface of the welding workbench (1) are in the same horizontal plane, and the slot (204) and the claw portion of the anode steel claw (01) are arranged correspondingly. The steel claw sleeve (201) is rotatably mounted on the top of the claw sleeve support leg (202). The rotary drive member (203) is transmission-connected to the steel claw sleeve (201) to drive the steel claw sleeve (201) to rotate.
Citation Information
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