Sliding block machining fixing tool convenient to clamp

The slider processing and fixing tool addresses the inefficiencies of current tools by automating surface adjustments and polishing, enhancing production line efficiency and adaptability through integrated motor-driven mechanisms.

CN222244216UActive Publication Date: 2024-12-27山东台稳精密机械有限公司
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Patent Information

Application Number
CN202421046844.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2024-12-27
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

Current slider processing and fixing tools are cumbersome and inconvenient to adjust various surfaces for processing, hindering automated production and processing efficiency.

Method used

A slider processing and fixing tool with a rotating mechanism, adjusting mechanism, clamping mechanism, and polishing mechanism, allowing for automated adjustment and polishing of multiple surfaces through motors and mechanisms to facilitate easy clamping and positioning of sliders.

Benefits of technology

Enhances processing efficiency and adaptability for automated production lines by enabling automated adjustment and polishing of all slider surfaces, improving operational flexibility and safety.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222244216U_ABST
Patent Text Reader

Abstract

The embodiment of the utility model provides a sliding block machining fixing tool convenient to clamp, and relates to the technical field of sliding block machining, the sliding block machining fixing tool convenient to clamp comprises a base, supporting legs are fixedly installed at the four corners of the top of the base, a top seat is fixedly installed at the tops of the supporting legs, and a rotating mechanism is fixedly installed in the middle of the top seat; an adjusting mechanism is fixedly mounted at the top of the rotating mechanism, through cooperation of an electric push rod and a third motor, the angle of the sliding block body can be adjusted so that all the faces of the sliding block body can be polished, and after the four faces are polished, the sliding block body is converted into a vertical state from the transverse state through reverse operation of a second motor and a first motor; in the whole process, the device shows high automation and machining efficiency and is suitable for automatic production line machining, and the machining efficiency and the adaptive capacity in the whole using period are improved.
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Description

Technical Field

[0001] The present application relates to the technical field of slider processing, and in particular to a slider processing fixing tool that is easy to clamp. Background Art

[0002] Linear guides are also called line rails, slide rails, linear guides, and linear slides, and sliders are a key component of linear guides. As indispensable key components in modern mechanical equipment, linear guides and sliders have a wide range of applications and are important. In industries with high precision and high efficiency requirements such as CNC machine tools, automation equipment, semiconductor equipment, and electronic equipment manufacturing, linear guides and sliders are widely used to provide precise and stable linear motion. Through the high-precision sliding of the slider on the linear guide, mechanical equipment can achieve complex and precise processing and operation, thereby ensuring product quality and production efficiency. In addition, in many fields such as textile machinery, automobile production lines, medical equipment, and packaging machinery, linear guides and sliders also play an important role. They help equipment achieve smooth and fast linear motion and improve the overall performance and reliability of the equipment. Therefore, the application of linear guides and sliders is of great significance to the development of modern manufacturing.

[0003] The current application of linear guides and sliders is extremely extensive. During the production and processing, the slider generally needs to be assisted in polishing. The existing polishing device generally adopts a clamping and positioning device to assist in clamping, and then drives the grinding wheel to run and fit the top of the slider to assist in polishing the slider. However, during the polishing process, due to the setting of the clamping tooling, the slider is in a fixed state, and the slider is usually rectangular with a left face on its outer surface. After each processing is completed, it is necessary to manually take and place and rotate the various faces of the slider frequently, which is not conducive to automated production and processing. The overall processing process is cumbersome and inconvenient to operate, and needs to be improved. Utility Model Content

[0004] The embodiment of the present application provides a slider processing and fixing tool that is easy to clamp, so as to solve the problem that the current slider processing and fixing tool that is easy to clamp is not convenient to adjust various surfaces for processing.

[0005] The embodiment of the present application provides a slider processing fixing tool that is easy to clamp, comprising: a base, support legs are fixedly installed at the four corners of the top of the base, a top seat is fixedly installed on the top of the support legs, a rotating mechanism is fixedly installed in the middle of the top seat, an adjusting mechanism is fixedly installed on the top of the rotating mechanism, a clamping mechanism is fixedly installed on the top of the adjusting mechanism, a supporting platform is fixedly installed on the top of the base, a slider body is placed on the top of the supporting platform, and a polishing mechanism is fixedly installed on the outer side of the top of the base;

[0006] The adjusting mechanism comprises a bottom rail, which is fixedly mounted on the top of the rotating mechanism. A first motor is fixedly mounted on one end of the bottom rail, a screw rod is fixedly mounted on the output end of the first motor through the bottom rail, the screw rod is rotatably connected to the inner side of the bottom rail, the threads at both ends of the screw rod are rotated in opposite directions, and both ends of the screw rod are threadedly connected to sliding blocks, and the top of the sliding block is fixedly connected to the bottom of the clamping mechanism.

[0007] In a feasible implementation, the support platform and the bottom rail are arranged in an X-shape in a top view, and two angles formed between the support platform and the bottom rail are 30 degrees and 150 degrees.

[0008] In a feasible implementation, a reserved groove is provided in the middle of the front side and the middle of the back side of the support platform, and the outer edges and corners of the support platform are all configured to be arc-shaped.

[0009] In a feasible implementation, the rotating mechanism includes a square groove, which is opened on the inner side of the top seat, a base plate is fixedly installed inside the square groove, a second motor is fixedly installed in the middle of the bottom of the base plate, and the output end of the second motor passes through the base plate and is fixedly connected to the bottom of the bottom rail.

[0010] In a feasible implementation, the rotating mechanism further includes a support block, which is fixedly mounted at both ends of the bottom of the bottom rail, and the bottom of the support block is rotatably connected with balls at equal intervals, and the bottom of the balls is fit-connected to the top of the base plate.

[0011] In a feasible implementation, the clamping mechanism includes a vertical rail, which is fixedly installed on the top of the sliding block, an electric push rod is fixedly installed on the outer side of the vertical rail, a connecting frame is fixedly installed on the top of the electric push rod, the connecting frame is configured to be U-shaped, a sliding block is fixedly installed on the outer end of the connecting frame, the sliding block is slidably connected to the inside of the vertical rail, a base frame is fixedly installed on the inner side of the sliding block, a third motor is fixedly installed inside the base frame, and the output end of the third motor passes through the base frame and is fixedly installed with a clamp.

[0012] In a feasible implementation, the polishing mechanism includes an outer frame, which is fixedly installed on the top outer side of the top seat, and a telescopic cylinder is fixedly installed in the top middle of the outer frame. The bottom output end of the telescopic cylinder passes through the outer frame and is fixedly installed with a fourth motor, and the output end of the fourth motor is installed with a polishing grinding wheel through bolts.

[0013] The embodiment of the present application provides a slider processing fixing tool that is easy to clamp. By placing the slider body on the support table, the device can use the first motor to drive the screw rod to make the sliding block slide back and forth in the bottom rail, thereby driving the clamping mechanism to clamp the slider body. The telescopic cylinder and the fourth motor work together to polish the top of the slider body. Through the cooperation of the electric push rod and the third motor, the angle of the slider body can be adjusted to polish its various surfaces. When the polishing of the four surfaces is completed, the device rotates the slider body from a horizontal state to a vertical state through the reverse operation of the second motor and the first motor, and clamps it again, and then uses the third motor to rotate the slider body to polish the remaining two surfaces. During the whole process, the device exhibits a high degree of automation and processing efficiency, is suitable for automated production line processing, and improves the overall processing efficiency and adaptability during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The drawings described herein are used to provide further understanding of the present invention and constitute a part of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present application and do not constitute improper limitations on the present invention.

[0015] In the attached picture:

[0016] Figure 1 It is a schematic diagram of the overall structure provided by an embodiment of the present application;

[0017] Figure 2 It is a bottom-up structural schematic diagram provided by an embodiment of the present application;

[0018] Figure 3 This is a schematic diagram of the structure of the adjustment mechanism and the clamping mechanism provided in an embodiment of the present application in a bottom-up state;

[0019] Figure 4 It is a schematic diagram of the structure of the adjustment mechanism and the clamping mechanism in a top view provided in an embodiment of the present application;

[0020] Figure 5 It is a schematic diagram of the structure of a clamping mechanism provided in one embodiment of the present application.

[0021] Description of reference numerals:

[0022] 100-base; 200-supporting legs; 300-top seat; 400-supporting platform; 500-rotating mechanism; 600-adjusting mechanism; 700-clamping mechanism; 800-slider body; 900-polishing mechanism;

[0023] 510-substrate; 520-second motor; 530-support block; 540-square groove; 550-ball;

[0024] 610-bottom rail; 620-first motor; 630-sliding block; 640-screw rod;

[0025] 710- vertical rail; 720- electric push rod; 730- connecting frame; 740- sliding block; 750- base frame; 760- third motor; 770- clamping plate;

[0026] 910-external frame; 920-telescopic cylinder; 930-fourth motor; 940-polishing grinding wheel. DETAILED DESCRIPTION

[0027] In order to enable those skilled in the art to better understand the technical solutions in this application, the following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the described embodiments are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of this application.

[0028] Example

[0029] refer to Figures 1 to 5 The present embodiment is a slider processing fixing tool that is easy to clamp, comprising: a base 100, support legs 200 are fixedly installed at the four corners of the top of the base 100, and a top base 300 is fixedly installed on the top of the support legs 200. A rotating mechanism 500 is fixedly installed in the middle of the top base 300, and an adjusting mechanism 600 is fixedly installed on the top of the rotating mechanism 500. A clamping mechanism 700 is fixedly installed on the top of the adjusting mechanism 600, a supporting platform 400 is fixedly installed on the top of the base 100, a slider body 800 is placed on the top of the supporting platform 400, and a polishing mechanism 900 is fixedly installed on the outer side of the top of the base 100.

[0030] The adjusting mechanism 600 includes a bottom rail 610, which is fixedly mounted on the top of the rotating mechanism 500. A first motor 620 is fixedly mounted on one end of the bottom rail 610, and a screw rod 640 is fixedly mounted on the output end of the first motor 620 through the bottom rail 610. The screw rod 640 is rotatably connected to the inner side of the bottom rail 610, and the threads of the two ends of the screw rod 640 are rotated in opposite directions. Both ends of the screw rod 640 are threadedly connected with a sliding block 630, and the top of the sliding block 630 is fixedly connected to the bottom of the clamping mechanism 700. The adjusting mechanism 600 is the core part of the tooling, which includes a bottom rail 610, which is fixed on the rotating mechanism 500. A first motor 620 is installed on one end of the bottom rail 610, and the output end of the motor passes through the bottom rail 610 and is connected to the screw rod 640, and the screw rod 640 is rotatably connected inside the bottom rail 610. In particular, the thread rotation directions at both ends of the screw rod 640 are opposite, which means that when the screw rod 640 rotates, the sliding blocks 630 at both ends will move in opposite directions, and the top of the sliding block 630 is fixedly connected to the bottom of the clamping mechanism 700. Therefore, when the sliding block 630 moves, the clamping mechanism 700 will also move accordingly, thereby achieving the clamping and positioning of the slider body 800. This design enables the tooling to flexibly adjust the position of the clamping mechanism 700 to adapt to slider bodies 800 of different sizes, thereby improving the versatility and processing efficiency of the tooling. At the same time, combined with the rotating mechanism 500 and the polishing mechanism 900, the tooling can achieve polishing processing on multiple surfaces of the slider body 800, thereby improving the processing quality and efficiency.

[0031] In addition, the top view shape of the support platform 400 and the bottom rail 610 is X-shaped, and the two angles formed between the support platform 400 and the bottom rail 610 are 30 degrees and 150 degrees. By arranging the support platform 400 and the bottom rail 610 to be inclined relative to each other, when the bottom rail 610 rotates 90 degrees, the support platform 400 will not affect its rotation, thereby facilitating adjustment and use.

[0032] Reserved grooves are provided in the middle of the front and back of the support table 400, and the outer edges and corners of the support table 400 are all set to be arc-shaped. The design of the support table 400 plays a key role in the easy-to-clamp slider processing and fixing tooling. The setting of the reserved grooves meets specific processing requirements and ensures that the polishing tools or fixtures can approach specific areas of the slider body 800 without obstacles, thereby improving processing efficiency and operational flexibility. At the same time, in order to enhance the safety of the tooling, the outer edges and corners of the support table 400 are all set to be arc-shaped. This design effectively reduces the risk of accidental injury that the operator may suffer during work, and makes the support table 400 more beautiful, easy to clean and maintain.

[0033] The rotating mechanism 500 includes a square groove 540, which is opened on the inner side of the top seat 300. A base plate 510 is fixedly installed inside the square groove 540. A second motor 520 is fixedly installed in the middle of the bottom of the base plate 510. The output end of the second motor 520 passes through the base plate 510 and is fixedly connected to the bottom of the bottom rail 610.

[0034] The rotating mechanism 500 includes a square groove 540 opened on the inner side of the top seat 300, and the square groove 540 provides a stable space for the rotating mechanism 500. Inside the square groove 540, a base plate 510 is fixedly installed, and a second motor 520 is fixedly installed at the middle position of the bottom of the base plate 510. The output end of the second motor 520 penetrates the bottom of the base plate 510 and the bottom rail 610, and is fixedly connected to the bottom rail 610. When the direction of the slider body 800 needs to be adjusted, by starting the second motor 520, its output end will drive the bottom rail 610 to rotate around the fixed point. This design enables the entire clamping mechanism 700, including the clamped slider body 800, to rotate with the rotation of the bottom rail 610, thereby achieving polishing of different surfaces of the slider body 800. It can be understood that the design of this rotating mechanism 500 not only improves the flexibility and applicability of the tooling, but also ensures the stability and accuracy of the polishing process, so that the processing quality of the slider body 800 is effectively guaranteed. At the same time, through the control of the motor, precise angle adjustment can be achieved, further improving the processing efficiency.

[0035] The rotating mechanism 500 further includes a support block 530, which is fixedly mounted at both ends of the bottom of the bottom rail 610. Balls 550 are rotatably connected to the bottom of the support block 530 at equal intervals. The bottom of the ball 550 is in close contact with the top of the base plate 510. The support block 530 is fixedly mounted at both ends of the bottom of the bottom rail 610, which plays a role in supporting and stabilizing the bottom rail 610. At the bottom of the support block 530, a series of balls 550 are rotatably connected at equal intervals. The bottoms of the balls 550 are in close contact with the top of the base plate 510, forming a rolling contact surface. When the second motor 520 is started, it drives the bottom rail 610 to rotate around the fixed point. In this process, the balls 550 at the bottom of the support block 530 play a key role. They reduce the friction resistance of the bottom rail 610 during rotation through rolling contact with the base plate 510, so that the bottom rail 610 can rotate more smoothly and stably. This design not only improves the rotation efficiency of the rotating mechanism 500, but also extends its service life. At the same time, the equally spaced arrangement of the balls 550 also ensures the smoothness and accuracy of the rotation, further improving the processing quality and efficiency of the entire tooling.

[0036] The clamping mechanism 700 includes a vertical rail 710, which is fixedly installed on the top of the sliding block 630. An electric push rod 720 is fixedly installed on the outer side of the vertical rail 710. A connecting frame 730 is fixedly installed on the top of the electric push rod 720. The connecting frame 730 is set to be U-shaped. A sliding block 740 is fixedly installed on the outer end of the connecting frame 730. The sliding block 740 is slidably connected to the inside of the vertical rail 710, and a base frame 750 is fixedly installed on the inner side of the sliding block 740. A third motor 760 is fixedly installed inside the base frame 750, and a clamping plate 770 is fixedly installed on the output end of the third motor 760 through the base frame 750. By setting up the clamping mechanism 700, the device can be used during use by starting the third motor 760. The operation of the third motor 760 can assist in driving the clamping plate 770 to rotate, thereby facilitating the rotation adjustment of the clamped slider body 800. The vertical rail 710, the electric push rod 720 and the sliding block 740 can be set, and the sliding block 740 can be driven to move by the electric push rod 720, thereby facilitating the flexible flipping adjustment of the clamped slider body 800.

[0037] The polishing mechanism 900 includes an outer frame 910, which is fixedly installed on the outer side of the top of the top seat 300. A telescopic cylinder 920 is fixedly installed in the middle of the top of the outer frame 910. The bottom output end of the telescopic cylinder 920 passes through the outer frame 910 and is fixedly installed with a fourth motor 930. The output end of the fourth motor 930 is bolted with a polishing wheel 940. By setting the polishing mechanism 900, during use, the device can be operated by starting the telescopic cylinder 920. The operation of the telescopic cylinder 920 can push the fourth motor 930 downward. The downward movement of the fourth motor 930 can drive the polishing wheel 940 to fit the top of the slider body 800. Starting the fourth motor 930 can assist in efficient polishing. The polishing wheel 940 is bolted, and the polishing wheel 940 can be quickly disassembled and replaced, which is convenient for the use of the device.

[0038] The principle and advantages of use are as follows: during use of the device, the slider body 800 can be placed on the top of the support platform 400. At this time, by starting the first motor 620, the threads of the two ends of the screw rod 640 rotate in opposite directions. The first motor 620 drives the screw rod 640 to drive the sliding block 630 to slide back and forth inside the bottom rail 610. The sliding block 630 slides back and forth to assist in driving the clamping mechanism 700 to move relative to each other. At this time, the clamping plate 770 inside the clamping mechanism 700 can assist in auxiliary clamping and positioning of the slider body 800. At this time, by starting the telescopic cylinder 920, the polishing wheel 940 at the end of the fourth motor 930 can be assisted in driving to fit the top of the slider body 800. The operation of the fourth motor 930 can drive the polishing wheel 940 to rotate to assist in polishing the slider body 800. After one surface is polished, the polishing wheel 940 is pulled upward by starting the telescopic cylinder 920. At this time, the electric push rod 720 is started to drive the sliding block 740 to move upward. The sliding block 740 drives the base frame 750 to move upward, which can drive the clamping plate 770 and the slider body 800 to move upward. At this time, the third motor 760 is started to run, and the third motor 760 drives the clamping plate 770 to rotate, which can assist in driving the clamped and positioned slider body 800 to rotate. At this time, the telescopic cylinder 920 and the electric push rod 720 are repeatedly driven to run, so that the various surfaces of the slider body 800 can be adjusted to face upward, which can enable the device to automatically polish the four surfaces of the slider. When the four surfaces are polished, the second motor 520 and the first motor 620 are started. The first motor 620 runs in reverse to drive the two sets of clamps 770 to separate and loosen the slider body 800. The second motor 520 drives the bottom rail 610 to rotate 90 degrees, from a horizontal to a vertical state. At this time, the first motor 620 is started to drive the clamps 770 to clamp the slider body 800. At this time, the third motor 760 is started to turn the slider body 800 again, and the remaining two surfaces of the slider body 800 can be processed. It can be seen that the device can automatically polish the six surfaces of the slider body 800, which can improve the processing efficiency and adaptability of the device during the overall use, and is convenient for adapting to automated production line processing.

[0039] It is easy to understand that those skilled in the art can combine, split, reorganize, etc. the embodiments of the present application to obtain other embodiments based on the several embodiments provided in the present application, and these embodiments do not exceed the protection scope of the present application.

[0040] The above specific implementation methods further explain in detail the purpose, technical solutions and beneficial effects of the embodiments of the present application. It should be understood that the above are only specific implementation methods of the embodiments of the present application and are not used to limit the protection scope of the embodiments of the present application. Any modifications, equivalent substitutions, improvements, etc. made on the basis of the technical solutions of the embodiments of the present application should be included in the protection scope of the embodiments of the present application.

Claims

1. A slider processing and fixing tool that is easy to clamp, characterized in that: include: A base (100), wherein support legs (200) are fixedly installed at the four corners of the top of the base (100), a top seat (300) is fixedly installed on the top of the support legs (200), a rotating mechanism (500) is fixedly installed in the middle of the top seat (300), an adjusting mechanism (600) is fixedly installed on the top of the rotating mechanism (500), a clamping mechanism (700) is fixedly installed on the top of the adjusting mechanism (600), a supporting platform (400) is fixedly installed on the top of the base (100), a slider body (800) is placed on the top of the supporting platform (400), and a polishing mechanism (900) is fixedly installed on the outer side of the top of the base (100); The adjusting mechanism (600) comprises a bottom rail (610), wherein the bottom rail (610) is fixedly mounted on the top of the rotating mechanism (500), a first motor (620) is fixedly mounted on one end of the bottom rail (610), an output end of the first motor (620) passes through the bottom rail (610) and a lead screw (640) is fixedly mounted thereon, the lead screw (640) is rotatably connected to the inner side of the bottom rail (610), the threads of the two ends of the lead screw (640) are screwed in opposite directions, both ends of the lead screw (640) are threadedly connected to a sliding block (630), and the top of the sliding block (630) is fixedly connected to the bottom of the clamping mechanism (700).

2. The slider processing and fixing tool for easy clamping according to claim 1 is characterized in that: The support platform (400) and the bottom rail (610) are arranged in an X-shape when viewed from above, and the two included angles formed between the support platform (400) and the bottom rail (610) are 30 degrees and 150 degrees.

3. The slider processing and fixing tool for easy clamping according to claim 1 is characterized in that: The middle of the front side and the middle of the back side of the support platform (400) are both provided with reserved grooves, and the outer corners of the support platform (400) are both arranged in an arc shape.

4. The slider processing and fixing tool for easy clamping according to claim 1 is characterized in that: The rotating mechanism (500) comprises a square groove (540), wherein the square groove (540) is opened on the inner side of the top seat (300), a base plate (510) is fixedly installed inside the square groove (540), a second motor (520) is fixedly installed in the middle of the bottom of the base plate (510), and an output end of the second motor (520) passes through the base plate (510) and is fixedly connected to the bottom of the bottom rail (610).

5. The slider processing and fixing tool for easy clamping according to claim 4 is characterized in that: The rotating mechanism (500) further comprises a support block (530), wherein the support block (530) is fixedly mounted at both ends of the bottom of the bottom rail (610), and the bottom of the support block (530) is rotatably connected with balls (550) at equal intervals, and the bottom of the balls (550) is fitted and connected to the top of the base plate (510).

6. The slider processing and fixing tool for easy clamping according to claim 1 is characterized in that: The clamping mechanism (700) comprises a vertical rail (710), wherein the vertical rail (710) is fixedly mounted on the top of the sliding block (630), an electric push rod (720) is fixedly mounted on the outer side of the vertical rail (710), a connecting frame (730) is fixedly mounted on the top of the electric push rod (720), the connecting frame (730) is configured to be U-shaped, a sliding block (740) is fixedly mounted on the outer end of the connecting frame (730), the sliding block (740) is slidably connected to the inside of the vertical rail (710), a base frame (750) is fixedly mounted on the inner side of the sliding block (740), a third motor (760) is fixedly mounted inside the base frame (750), and an output end of the third motor (760) passes through the base frame (750) and is fixedly mounted with a clamping plate (770).

7. The slider processing and fixing tool for easy clamping according to claim 6 is characterized in that: The polishing mechanism (900) comprises an outer frame (910), the outer frame (910) is fixedly mounted on the top outer side of the top seat (300), a telescopic cylinder (920) is fixedly mounted in the middle of the top of the outer frame (910), a fourth motor (930) is fixedly mounted on the bottom output end of the telescopic cylinder (920) passing through the outer frame (910), and a polishing grinding wheel (940) is mounted on the output end of the fourth motor (930) via bolts.