Automatic thick bean curd slitting and layering device
By designing an automatic strip cutting and layering device, using the strip cutting knife module and the layering cutter module, the problems of uneven thickness and low efficiency of tofu slices are solved, automatic slice and uniformity are achieved, and the stability of the fried finished product is improved. Consistent with taste.
Patent Information
- Application Number
- CN202421103822.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-21
AI Technical Summary
In the prior art, tofu slices require manual operation, resulting in uneven slice thickness and low efficiency, which affects the stability and taste consistency of the fried finished product.
A thick tofu automatic cutting and layering device is designed, including a cutting knife module and a layered cutting knife module. The cutting knife and layered cutting knife are driven by a belt conveyor and motor to automatically cut the tofu, and pass the layered baffle. and floating plates ensure slice uniformity.
Automatic slices are realized, which improves the uniformity and efficiency of slices, reduces the need for manual operation, and ensures the consistency of the quality of the finished tofu after frying.
Smart Images
Figure CN222245120U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food processing equipment, in particular to a thick tofu automatic strip-cutting and layering device. Background Art
[0002] Soy foods refer to various foods made with beans as the main raw material. Among soy foods, there is a very thin fried slice, which is made by cutting tofu into thin slices and then frying the tofu. After frying, it has a unique taste and is widely loved by the people.
[0003] Existing fried tofu slices are usually sliced manually, which makes it difficult to cut thick tofu into uniform thin slices. The thickness of the cut tofu varies greatly. When the thickness of the tofu is different, the frying time is also different, resulting in instability of the finished product after frying and a certain difference in taste. In addition, due to the thin thickness of the cut tofu slices, slicing is also difficult and the efficiency is low. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the shortcomings of the prior art, the utility model provides an automatic thick tofu strip cutting and layering device, which can automatically cut thick tofu into relatively uniform thin slices and increase the slicing efficiency, so as to solve the problems in the prior art that manual slicing is required and the thickness of the cut tofu varies greatly, resulting in low efficiency.
[0006] (II) Technical solution
[0007] In order to achieve the above-mentioned purpose, the utility model provides a thick tofu automatic strip cutting and layering device, comprising: a first belt conveyor, a first bracket, a strip cutting knife module and a layering strip cutting knife module, wherein the first bracket is fixed on one side of the first belt conveyor; the strip cutting knife module is installed on the first bracket, and the strip cutting knife module includes a second bracket, a strip cutting knife and a first screw motor, the second bracket is fixed on the first bracket, the first screw motor is fixed on the second bracket, the strip cutting knife is installed on the screw rod of the first screw motor, and the first screw motor can drive the strip cutting knife to cut the thick tofu on the first belt conveyor. Cutting into strips; a layered cutter module, the layered cutter module includes a third bracket, a layered cutter, a layered push plate, a fixed plate and a layered cylinder, the third bracket is fixed on the first bracket, the fixed plate is fixed on the third bracket, the layered cylinder is fixed on the bottom of the fixed plate, the layered cutter is fixed on the output end of the layered cylinder, the layered push plate is fixed on the fixed plate, and part of the layered push plate can be against the top of the layered cutter; the second belt conveyor is located at the bottom of the layered cutter module, the first belt conveyor can convey the tofu to the second belt conveyor, and the sliced tofu can be transferred to the next station by the second belt conveyor.
[0008] Furthermore, it also includes a layered baffle, a floating pressure plate, cylinder one, cylinder two and a fourth bracket, the fourth bracket is fixed on the cutting knife, cylinder one and cylinder two are fixed on the fourth bracket, the output end of cylinder one is fixed to the layered baffle, and the output end of cylinder two is fixed to the floating pressure plate.
[0009] Furthermore, it also includes a guide shaft and a second screw motor, the guide shaft is fixed in the first bracket, the second bracket is slidably connected to the guide shaft, and the screw of the second screw motor is fixed to the second bracket.
[0010] Furthermore, it also includes a strip cutting plate module, which includes a support frame, a plate and a pressing cylinder. The support frame is fixed on the first bracket, and the pressing cylinder is fixed on the support frame, and its output end is fixed to the plate.
[0011] Furthermore, it also includes a pushing cylinder and a layered knife bracket, the layered knife bracket is fixed to the layered cutting knife, the pushing cylinder is fixed on the top of the layered knife bracket, and its output end is fixed to the layered pushing plate.
[0012] Furthermore, a third screw motor is fixed on the fixed plate, and the layered cutter is installed on the screw of the third screw motor.
[0013] (III) Beneficial effects
[0014] Compared with the prior art, the utility model provides a thick tofu automatic strip cutting and layering device, which has the following beneficial effects:
[0015] The utility model provides a strip cutting knife module and a layered cutting knife module, so that the strip cutting knife module and the layered cutting knife module automatically cut the tofu on the belt of the first belt conveyor into strips and slices, thereby solving the problem that the traditional technology requires manual slicing, and the thickness of the cut tofu varies greatly and the efficiency is low;
[0016] The utility model provides a layered baffle, a floating pressure plate, a first cylinder, a second cylinder and a third bracket, so that when the layered cutter module slices the thick tofu, the thick tofu strips on the second belt conveyor can be pressed tightly, and the layered baffles are pressed against the side of the tofu strips, thereby increasing the uniformity of the slices;
[0017] 1. The utility model provides power to the second bracket through the second screw motor, so that the cutting knife on the second bracket pushes the cut thick tofu into the next station. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A schematic diagram of the three-dimensional structure of the utility model;
[0019] Figure 2 A schematic diagram of the structure in the first bracket is shown;
[0020] Figure 3The structural schematic diagram of the slitting knife module is shown;
[0021] Figure 4 A schematic structural diagram of a strip cutting and pressing plate module is shown;
[0022] Figure 5 A schematic diagram of the structure of the layered cutter module is shown;
[0023] Figure 6 Shows Figure 5 Schematic diagram of the rear view structure.
[0024] In the figure: 1. first belt conveyor; 2. first bracket; 3. second bracket; 4. strip cutter; 5. first screw motor; 6. layering baffle; 7. floating pressure plate; 8. cylinder one; 9. cylinder two; 10. third bracket; 11. guide shaft; 12. second screw motor; 13. fourth bracket; 14. layering cutter; 15. layering push plate; 16. fixed plate; 17. layering cylinder; 18. pushing cylinder; 19. third screw motor; 20. second belt conveyor; 21. support frame; 22. pressure plate; 23. pressing cylinder; 24. layering knife bracket. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Example: See Figures 1 to 6According to an embodiment of the utility model, a technical solution is provided: a thick tofu automatic strip cutting and layering device, comprising: a first belt conveyor 1, a first bracket 2, a strip cutting knife module, a layering cutting knife module and a second belt conveyor 20, wherein the first bracket 2 is fixed on one side of the first belt conveyor 1; the strip cutting knife module installed on the first bracket 2, the strip cutting knife module comprises a second bracket 3, a strip cutting knife 4 and a first screw motor 5, the second bracket 3 is fixed on the first bracket 2, the first screw motor 5 is fixed on the second bracket 3, the strip cutting knife 4 is installed on the screw rod of the first screw motor 5, and the first screw motor 5 can drive the strip cutting knife 4 to cut the thick tofu on the first belt conveyor 1 into strips; the layering ... The layered cutter module includes a third bracket 10, a layered cutter 14, a layered push plate 15, a fixed plate 16 and a layered cylinder 17. The third bracket 10 is fixed on the first bracket 2, the fixed plate 16 is fixed on the third bracket 10, the layered cylinder 17 is fixed on the bottom of the fixed plate 16, the layered cutter 14 is fixed on the output end of the layered cylinder 17, the layered push plate 15 is fixed on the fixed plate 16, and part of the layered push plate 15 can be against the top of the layered cutter 14; the second belt conveyor 20 is located at the bottom of the layered cutter module, the first belt conveyor 1 can convey the tofu to the second belt conveyor 20, and the sliced tofu can be transferred to the next workstation by the second belt conveyor 20.
[0027] The automatic stripping and stratification device for thick tofu adopts the above-mentioned structure, through the first screw motor 5 fixed on the second bracket 3, drives the strip cutting knife 4 to cut the thick tofu on the first belt conveyor 1 into strips, so that there is no need for manual strip cutting, and the uniformity of the strip cutting is improved. The first belt conveyor 1 and the strip cutting knife module can cooperate to cut the thick tofu into long strips with stable width. The strip cutting knife module can effectively improve the strip cutting efficiency. At the same time, the stratification cylinder 17 drives the stratification cutter 14 to slice the thick tofu after longitudinal strip cutting horizontally. After the slicing is completed, the thin tofu at the bottom is conveyed away by the second belt conveyor 20. After the thin tofu on the stratification cutter 14 is conveyed away, the stratification cylinder 17 drives the stratification cutter 14 to be retracted, and the stratification push plate 15 pushes the thin tofu on the stratification cutter 14 to the second belt conveyor 20 for conveying away. The device does not require manual cutting of tofu, the cut tofu is more uniform, and the slicing efficiency is high.
[0028] In this embodiment, in order to further ensure the uniformity of the thick tofu after being cut into strips, a fourth bracket 13 is fixed to the cutting knife 4, and a cylinder 1 8 and a cylinder 2 9 are fixed on the fourth bracket 13. A layering baffle 6 is fixed to the output end of the cylinder 1 8, and the cylinder 1 8 drives the layering baffle 6 to move downward to press against the side of the thick tofu strips on the belt of the second belt conveyor 20. A floating pressure plate 7 is fixed to the output end of the cylinder 2 9, and the cylinder 2 9 drives the floating pressure plate 7 to press the thick tofu to prevent it from shifting. By arranging the layering baffle 6, the floating pressure plate 7, the cylinder 1 8, the cylinder 2 9 and the fourth bracket 13, the thick tofu can be pressed and side-blocked when the layering cutting knife module slices the thick tofu, thereby increasing the uniformity of the slices.
[0029] In this embodiment, in order to allow the thick tofu to enter the next workstation after being cut into strips, a guide shaft 11 is fixed in the first bracket 2, so that the second bracket 3 is slidably connected to the guide shaft 11, and the second bracket 3 is powered by the second screw motor 12, so that the cutting knife 4 on the second bracket 3 pushes the cut thick tofu into the next workstation.
[0030] In this embodiment, during the strip cutting process, the tofu and the strip cutting knife 4 will stick together. In order to prevent the strip cutting knife 4 from moving the tofu to be processed behind when it reaches the next station, a strip cutting pressure plate 22 module is provided, which includes a support frame 21, a pressure plate 22 and a pressing cylinder 23. The support frame 21 is fixed on the first bracket 2, and the pressing cylinder 23 is fixed to the support frame 21, and its output end is fixed to the pressure plate 22, thereby preventing the strip cutting knife 4 from moving the tofu to be processed behind when it reaches the next station.
[0031] In this embodiment, as an improvement, the flexibility of the layering push plate 15 is increased. A pushing cylinder 18 is fixed on the top of the fixed plate 16, fixed to the layering knife through a layering knife bracket 24, and the pushing cylinder 18 is fixed on the top of the layering knife bracket 24, so that the output end of the pushing cylinder 18 is fixed to the layering push plate 15, so that the pushing cylinder 18 can push the layering push plate 15 to push out the thin tofu on the layering cutter 14.
[0032] In this embodiment, in order to facilitate the layering of tofu of different thicknesses, a third screw motor 19 is fixed on the fixed plate 16, and the layering cutter 14 is installed on the screw of the third screw motor 19, and the height of the layering cutter 14 is adjusted by the drive of the third screw motor 19.
[0033] Working principle: the tofu to be processed is placed on the belt of the first belt conveyor 1, and is sent to the bottom of the cutting knife module by the belt of the first belt conveyor 1, and the pressing cylinder 23 drives the pressing plate 22 to move downward to press the tofu, and the cutting knife 4 is driven by the first screw motor 5 to move downward to cut the tofu, and then the second screw motor 12 drives the cutting knife module as a whole to move forward along the guide shaft 11, and pushes the cut thick tofu onto the belt of the second belt conveyor 20, and the first screw motor 5 drives the cutting knife 4 to move upward, and at the same time, the second screw motor 12 drives the cutting knife module as a whole to move backward along the guide shaft 11, so that the stratification baffle 6 retreats to the previous position of the cutting knife 4, and the cylinder 1 8 drives the stratification baffle 6 to move downward to block the tofu to be layered on the belt of the first belt conveyor 1, and the cylinder 2 9 drives the floating pressing plate 7 to move downward to press the tofu to be layered; the thick tofu after cutting is driven by the stratification cutter 14 in the stratification cutter module to drive the cylinder 18. The downward forward movement divides the thick tofu on the belt of the second belt conveyor 20 into two layers, the upper and lower layers, and the cylinder 1 8 drives the stratification baffle 6 to move upward. At the same time, the cylinder 2 9 drives the floating pressure plate 7 to move upward. The second screw motor 12 drives the strip cutting plate 22 module as a whole to move backward along the guide shaft 11 and return to the strip cutting position; the second screw motor 12 drives the stratification cutter 14 to move upward, and at the same time, the stratification cutter 14 moves backward under the drive of the stratification cylinder 17 and returns to the original position; the belt of the second belt conveyor 20 brings the tofu left on the belt of the second belt conveyor 20 after stratification to the next workstation, the second screw motor 12 drives the stratification cutter 14 to move downward to a position close to the belt of the second belt conveyor 20, and the push cylinder 18 pushes the stratification push plate 15 forward to push the tofu on the stratification cutter 14 onto the belt of the second belt conveyor 20, and the second screw motor 12 drives the stratification cutter 14 to move upward to the original stratification position.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A thick tofu automatic strip cutting and layering device, characterized in that: include: A first belt conveyor (1); A first bracket (2) fixed on one side of the first belt conveyor (1); A strip cutting knife module is mounted on the first bracket (2), the strip cutting knife module comprises a second bracket (3), a strip cutting knife (4) and a first screw motor (5), the second bracket (3) is fixed on the first bracket (2), the first screw motor (5) is fixed on the second bracket (3), the strip cutting knife (4) is mounted on the screw of the first screw motor (5), and the first screw motor (5) can drive the strip cutting knife (4) to cut the thick tofu on the first belt conveyor (1) into strips; A layered cutter module, the layered cutter module comprising a third bracket (10), a layered cutter (14), a layered push plate (15), a fixed plate (16) and a layered cylinder (17), the third bracket (10) being fixed on the first bracket (2), the fixed plate (16) being fixed on the third bracket (10), the layered cylinder (17) being fixed on the bottom of the fixed plate (16), the layered cutter (14) being fixed on the output end of the layered cylinder (17), the layered push plate (15) being fixed on the fixed plate (16), and a portion of the layered push plate (15) being able to abut against the top of the layered cutter (14); A second belt conveyor (20), wherein the second belt conveyor (20) is located at the bottom of the layered cutting module, and the first belt conveyor (1) can convey the tofu to the second belt conveyor (20), and the sliced tofu can be transferred to the next workstation by the second belt conveyor (20).
2. The automatic thick tofu strip cutting and layering device according to claim 1, characterized in that: It also includes a layered baffle (6), a floating pressure plate (7), a cylinder one (8), a cylinder two (9) and a fourth bracket (13), wherein the fourth bracket (13) is fixed on the slitting knife (4), the cylinder one (8) and the cylinder two (9) are fixed on the fourth bracket (13), the output end of the cylinder one (8) is fixed to the layered baffle (6), and the output end of the cylinder two (9) is fixed to the floating pressure plate (7).
3. The automatic thick tofu strip cutting and layering device according to claim 2, characterized in that: It also includes a guide shaft (11) and a second screw motor (12), wherein the guide shaft (11) is fixed in the first bracket (2), the second bracket (3) is slidably connected to the guide shaft (11), and the screw of the second screw motor (12) is fixed to the second bracket (3).
4. The automatic thick tofu strip cutting and layering device according to claim 3 is characterized by: It also includes a strip cutting pressing plate (22) module, which includes a support frame (21), a pressing plate (22) and a pressing cylinder (23), wherein the support frame (21) is fixed on the first bracket (2), and the pressing cylinder (23) is fixed on the support frame (21), and its output end is fixed to the pressing plate (22).
5. The automatic thick tofu strip cutting and layering device according to claim 1, characterized in that: It also includes a pushing cylinder (18) and a layered knife bracket (24), wherein the layered knife bracket (24) is fixed to the layered cutter (14), and the pushing cylinder (18) is fixed to the top of the layered knife bracket (24), and its output end is fixed to the layered push plate (15).
6. The automatic thick tofu strip cutting and layering device according to claim 4, characterized in that: A third screw motor (19) is fixed on the fixing plate (16), and the layered cutter (14) is mounted on the screw of the third screw motor (19).