Ceramic mold with lugs
By designing ceramic molds with ears, the ear grooves on the top of the inner mold and the limit structure on the molding cavity and the outer mold, the integrated molding of the ceramic body and the porcelain ears of the ceramic product are achieved, and the problem of insufficient connection strength between the porcelain body and the porcelain ears is solved. , improves molding efficiency and quality, while simplifying the processing and cleaning process.
Patent Information
- Application Number
- CN202420852684.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-23
AI Technical Summary
The strength of existing ceramic products is low at the connection between the porcelain body and the porcelain ear, which is prone to separation between the porcelain ear and the porcelain body, affecting the use effect.
Design a ceramic mold with ears, including a cylindrical outer mold and an inner mold. The top of the inner mold is equipped with a symmetrical ear groove and a molding cavity. The inner mold can be divided into arc-shaped blocks, and a limit boss and ring are provided on the outer mold. The groove ensures the stable position of the inner mold and the outer mold, forming the porcelain body and the porcelain ears as a whole.
Strengthen the connection strength between the porcelain body and the porcelain ear, improve molding efficiency and quality, simplify the processing and cleaning process, avoid porcelain ear defects, and extend the service life of the mold.
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Figure CN222245291U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of ceramic moulds, in particular to a ceramic mould with ears. Background Art
[0002] Ceramics is a widely used material with the advantages of high strength, high hardness, wear resistance, corrosion resistance, and high temperature resistance. The main molding processes of ceramics include powder molding, slip injection molding, extrusion molding, dry pressing molding, etc. Among them, extrusion molding is a commonly used method, which is to mix ceramic powder with a certain proportion of organic or inorganic additives, and then put it into an extruder for extrusion, so that it is formed through a mold, and then subjected to subsequent treatments such as drying and sintering to finally form the desired ceramic products. Ceramic products have different shapes and functions. Some ceramic products need to have ears, such as ceramic cups, ceramic pots, ceramic jars, etc. These ceramic products with ears are generally formed by sticking porcelain ears on both sides of the porcelain body after the porcelain body is formed, and then undergoing subsequent treatments such as drying and sintering to form the desired ceramic products. However, the ceramic products made in this way have low strength at the connection between the porcelain body and the porcelain ears. During use, the porcelain ears are easily separated from the porcelain body, which causes damage to the porcelain body and affects the use of porcelain utensils. Utility Model Content
[0003] The utility model aims to provide a ceramic mould with ears, which can form a ceramic body and a ceramic ear in one piece, thereby enhancing the connection strength between the ceramic body and the ceramic ear; and has the advantages of simple structure, convenient processing, easy cleaning, high molding quality, etc.
[0004] The above-mentioned optimized structure of the utility model is realized through the following technical scheme: a ceramic mold with ears, comprising a cylindrical outer mold, the outer mold is coaxially provided with a groove, the bottom of the groove is provided with a limiting boss, an inner mold is provided between the limiting boss and the groove, the inner mold is coaxially provided with a molding cavity, and the top of the inner mold is provided with two symmetrical ear grooves, and the ear grooves are connected to the molding cavity.
[0005] In some embodiments, the inner mold includes at least two arc-shaped blocks, and a plurality of the arc-shaped blocks and the limiting bosses surround the molding cavity.
[0006] In some embodiments, the arc-shaped block is divided into two pieces, and half ear grooves are provided on both sides of the arc-shaped block, and the two half ear grooves can be spliced into the ear groove.
[0007] In some embodiments, a limiting ring groove is coaxially provided outside the limiting boss, and the limiting ring groove is plug-fitted with the inner mold.
[0008] In some embodiments, the ear groove is fan-shaped.
[0009] In some embodiments, the cross-sections of the groove and the molding cavity are both isosceles trapezoids.
[0010] In some embodiments, the limiting boss is a frustum of a cone.
[0011] In some embodiments, the height of the inner mold is greater than the depth of the groove.
[0012] In some embodiments, a plurality of anti-slip grooves are provided on the top of the ear groove.
[0013] In summary, the utility model has the following beneficial effects:
[0014] (1) The utility model provides two symmetrical ear grooves on the top of the inner mold, so that the porcelain body and the porcelain ear can be formed simultaneously during extrusion molding, thereby enhancing the connection strength between the porcelain body and the porcelain ear; no additional process and equipment are required, thereby improving molding efficiency and quality.
[0015] (2) The utility model divides the inner mold into at least two arc-shaped blocks and provides half ear grooves on both sides of the arc-shaped blocks, so that the shape and size of the ear grooves can be more precise and uniform, thereby avoiding the defects of the porcelain ears and facilitating the processing and disassembly of the inner mold.
[0016] (3) The utility model provides a limiting boss and a limiting ring groove on the outer mold, so that the relative position between the inner mold and the outer mold can be made more stable and accurate, thereby preventing the movement and deflection of the inner mold and ensuring the shape and size of the molding cavity. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural diagram of the utility model;
[0018] Figure 2 It is a top view of the utility model;
[0019] Figure 3 It is a cross-sectional view along the AA line of the present invention;
[0020] Figure 4 It is a cross-sectional view of the outer mold of the utility model;
[0021] Figure 5 This is a structural diagram of the arc block of the utility model.
[0022] In the figure: 1, outer mold; 11, groove; 12, limiting boss; 13, limiting ring groove; 2, inner mold; 21, molding cavity; 22, ear groove; 23, arc block; 24, half ear groove. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] like Figures 1 to 5 As shown, a ceramic mold with ears includes a cylindrical outer mold 1, the outer mold 1 is coaxially provided with a groove 11, the cross-section of the groove 11 can be an isosceles trapezoid, which is convenient for post-production demoulding processing, and a limiting boss 12 is provided at the bottom of the groove 11, and the limiting boss 12 can be a truncated cone; an inner mold 2 is provided between the limiting boss 12 and the groove 11, and the inner mold 2 is coaxially provided with a molding cavity 21, and the cross-section of the molding cavity 21 can be an isosceles trapezoid, which can be adapted to the shape of the ceramic to be produced; two symmetrical ear grooves 22 are provided on the top of the inner mold 2, and the ear grooves 22 are connected to the molding cavity 21; the porcelain body and the porcelain ears can be formed simultaneously during extrusion molding, so that the porcelain body and the porcelain ears are integrally molded, and the connection strength between the porcelain body and the porcelain ears is enhanced; no additional processes and equipment are required, and the molding efficiency and quality are improved.
[0025] In some embodiments, the inner mold 2 includes two arc blocks 23, and the arc blocks 23 and the limiting bosses 12 are arranged to form a molding cavity 21; half ear grooves 24 are provided on both sides of the arc block 23, and the two half ear grooves 24 can be spliced into an ear groove 22. The ear groove 22 can be fan-shaped, which can facilitate the separation of the ceramic ear from the mold after the ceramic is formed, and avoid damage to the ceramic ear during the separation process of the ceramic ear from the mold.
[0026] In some embodiments, a limiting ring groove 13 is coaxially provided on the outside of the limiting boss 12, and the limiting ring groove 13 is plugged into and matched with the inner mold 2, so that the relative position between the inner mold 2 and the outer mold 1 can be more stable and accurate, preventing the movement and deflection of the inner mold 2 during the molding process, ensuring the shape and size of the molding cavity 21, and thus ensuring the molding quality of the product.
[0027] In some embodiments, the height of the inner mold 2 is greater than the depth of the groove 11 , which facilitates the removal of the inner mold 2 and production.
[0028] In some embodiments, a plurality of anti-skid grooves are provided on the top of the ear groove 22, so that a plurality of anti-skid stripes can be formed on the bottom of the ceramic ear during the extrusion molding of the ceramic, thereby enhancing the friction of the ceramic ear.
[0029] The specific working principle is as follows:
[0030] Before extrusion molding, the bottoms of multiple arc blocks 23 are inserted into the limiting ring groove 13 of the outer mold 1, and the multiple arc blocks 23 form an inner mold 2 and an ear groove 22. A molding cavity 21 is formed between the inner mold 2 and the outer mold 1, and the molding cavity 21 is connected with the ear groove 22; the ceramic powder is mixed with the binder and then filled into the molding cavity 21. The ceramic powder is tightly combined through the extrusion equipment to increase its strength and density; the ceramic powder fully fills the mold space to form the required shape of the porcelain body and porcelain ear; the inner mold 2 is disassembled from the outer mold 1, and the molded porcelain body and porcelain ear are taken out; and the molded porcelain body and porcelain ear are subjected to subsequent treatments such as drying and sintering to finally form the required ceramic product.
[0031] In summary, the utility model can form the porcelain body and the porcelain ear in one piece by setting the connected forming cavity 21 and the ear groove 22 on the inner mold 2, without the need for additional processes and equipment, thereby improving the forming efficiency and quality, saving processes and time, and improving the connection strength between the porcelain body and the porcelain ear of the ceramic product. At the same time, the inner mold 2 is decomposed into a plurality of arc blocks 23, and half ear grooves 24 are set on both sides of the arc blocks 23, so that the shape and size of the ear groove 22 can be more accurate and uniform, avoiding the defects of the porcelain ear 22, and at the same time simplifying the structure of the mold, facilitating the processing, disassembly and cleaning of the mold, and extending the service life of the mold. It is a ceramic mold with strong practicality; and a limiting boss 12 and a limiting ring groove 13 are set on the outer mold 1, and through the mutual cooperation of the limiting boss 12 and the limiting ring groove 13, a double limit is formed on the inner mold 2, ensuring the stability and forming accuracy of the mold.
[0032] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A ceramic mold with ears, characterized in that: The invention comprises a cylindrical outer mold (1), wherein the outer mold (1) is coaxially provided with a groove (11), a limiting boss (12) is provided at the bottom of the groove (11), an inner mold (2) is provided between the limiting boss (12) and the groove (11), the inner mold (2) is coaxially provided with a molding cavity (21), and two symmetrical ear grooves (22) are provided at the top of the inner mold (2), and the ear grooves (22) are connected to the molding cavity (21).
2. A ceramic mold with ears according to claim 1, characterized in that: The inner mold (2) comprises at least two arc-shaped blocks (23), and a plurality of the arc-shaped blocks (23) and the limiting boss (12) are arranged to form the molding cavity (21).
3. A ceramic mold with ears according to claim 2, characterized in that: The arc-shaped block (23) consists of two pieces, and half ear grooves (24) are provided on both sides of the arc-shaped block (23). The two half ear grooves (24) can be spliced into the ear groove (22).
4. The ceramic mold with ears according to claim 1, characterized in that: A limiting ring groove (13) is coaxially provided outside the limiting boss (12), and the limiting ring groove (13) is plug-fitted with the inner mold (2).
5. The ceramic mold with ears according to claim 1, characterized in that: The ear groove (22) is fan-shaped.
6. The ceramic mold with ears according to claim 1, characterized in that: The cross-sections of the groove (11) and the molding cavity (21) are both isosceles trapezoidal.
7. The ceramic mold with ears according to claim 1, characterized in that: The limiting boss (12) is a truncated cone.
8. The ceramic mold with ears according to claim 1, characterized in that: The height of the inner mold (2) is greater than the depth of the groove (11).
9. The ceramic mold with ears according to claim 1, characterized in that: A plurality of anti-slip grooves are provided on the top of the ear groove (22).
