Master batch heating and mixing tank with heat preservation structure
By designing a masterbatch heating mixing tank with an insulating structure in the production device of antibacterial and antiviral meltblown materials, the heating inhomogeneity problem is solved and more efficient Heating and heat retention improve production efficiency.
Patent Information
- Application Number
- CN202323418463.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-15
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2033-12-15
AI Technical Summary
The existing antibacterial and antiviral meltblown material production devices are prone to cause uneven heating when heated and melted, resulting in temperature not reaching the rated peak value, affecting the uniformity and production efficiency of the molten material.
A masterbatch heating mixing tank with an insulation structure is designed, using an external heating pipe and an insulating insulation plate structure, combining a mixing turntable and a transmission motor to ensure heating uniformity and heat retention.
The uniformity of the heating process and heat retention are achieved, the adhesion and heat loss of molten materials are avoided, the uniform heating effect of antibacterial and antiviral masterbatches and meltblown PP masterbatches is improved, and the production efficiency is improved.
Smart Images

Figure CN222245497U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of antibacterial and antiviral melt-blown material production, in particular to a masterbatch heating mixing tank with a heat-insulating structure. Background Art
[0002] The production purpose of antibacterial and antiviral meltblown materials is to prevent bacteria and kill viruses as the main modification purpose. Copper, silver and zinc work synergistically. Copper is good at attacking the protein / amino acid of the cell wall, so that silver and zinc can easily invade the cell. Copper, silver and zinc are prepared into antibacterial and antiviral masterbatch in a certain proportion, and then the antibacterial and antiviral masterbatch is mixed with meltblown PP masterbatch, extruded by a screw extruder, and then stretched into antibacterial and antiviral meltblown material by high temperature and high pressure airflow, which is used for the construction and production of H13 grade meltblown filter materials, which is convenient for the production of protective clothing and other equipment.
[0003] When the existing device mixes the antibacterial and antiviral masterbatch with the melt-blown PP masterbatch in a tank body and needs to heat and melt it, when the heating element is placed inside the tank body, it is easy for the molten material to adhere to the surface of the heating rod. When placed outside the tank body, it is easy to lose heat, resulting in the internal temperature failing to reach the rated peak value, both of which will affect the heating effect, causing uneven heating and partial melting.
[0004] Therefore, in view of this, the existing structure and deficiencies are studied and improved, and a masterbatch heating mixing tank with a heat-insulating structure is proposed, in order to achieve a more practical purpose. Utility Model Content
[0005] The utility model aims to provide a masterbatch heating and mixing tank with a heat preservation structure to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a masterbatch heating mixing tank with a heat-insulating structure, comprising a mixing tank and a heat-insulating plate, a stirring turntable is installed in the middle of the interior of the mixing tank, and a transmission motor is installed at the bottom of the stirring turntable and the bottom of the mixing tank, a protective sleeve is installed on the outer wall of the transmission motor, and heating pipes are evenly distributed on the outside of the protective sleeve, and heat-insulating plates are embedded and installed on the outside of the heating pipes and the outside of the mixing tank, a discharge pipe is connected to one side of the bottom of the mixing tank, and stirring external connecting rods are evenly distributed on the top of the stirring turntable.
[0007] Furthermore, a slot is provided on the inner side of the thermal insulation board, and the slot is in the shape of a notched circular groove.
[0008] Furthermore, the thermal insulation board is engaged with the heating tube via a clamping groove, and the thermal insulation board forms a detachable structure via the clamping groove and the heating tube.
[0009] Furthermore, the heating pipes are evenly distributed around the central axis of the mixing tank, and the outer wall of each group of the heating pipes is sheathed with a thermal insulation board, and each group of the thermal insulation boards are in close contact with each other.
[0010] Furthermore, the heating tubes are distributed in an L shape, and twelve groups of heating tubes are provided.
[0011] Furthermore, a mounting plate is connected to the bottom of the transmission motor, and a bottom plate is embedded in the bottom of the mounting plate. A mounting groove is penetrated at one end of the interior of the mounting plate.
[0012] Furthermore, the interface end of the discharge pipe is connected to a positive displacement pump.
[0013] Furthermore, a positioning plate is provided on the top outer edge of the mixing tank.
[0014] The utility model provides a masterbatch heating mixing tank with a heat preservation structure, which has the following beneficial effects:
[0015] 1. The utility model adopts an external heating method to save internal mixing space and avoid sticking during melting, which affects the heating effect;
[0016] The middle end adopts centralized stirring to drive the mixing of antibacterial and antiviral masterbatch and melt-blown PP masterbatch, so as to ensure that the antibacterial and antiviral masterbatch and melt-blown PP masterbatch are evenly heated;
[0017] The external heating pipes are distributed in an L shape, and the inner mixing tank is evenly heated from all sides. The outer side is insulated from heat by embedded thermal insulation boards, which has the effect of heat preservation and concentration, and reduces heat loss during heating;
[0018] The thermal insulation board is arranged as a single component, forming a separate protection with each group of heating pipes, and multiple groups of thermal insulation boards form a sleeve structure, which wraps the inner mixing tank as a whole to further ensure the insulation effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The disclosure of the present invention will become easier to understand with reference to the accompanying drawings. It is easy for those skilled in the art to understand that these drawings are only used to illustrate the technical solution of the present invention and are not intended to limit the scope of protection of the present invention. In the drawings:
[0020] Figure 1 This is a top view of a three-dimensional structure diagram of a masterbatch heating and mixing tank with a heat preservation structure according to the utility model;
[0021] Figure 2 This is a schematic diagram of a three-dimensional structure of a masterbatch heating and mixing tank with a heat-insulating structure as viewed from above according to the utility model;
[0022] Figure 3 The utility model is a schematic diagram of the internal cross-sectional structure of a masterbatch heating and mixing tank with a heat preservation structure.
[0023] In the figure: 1. mixing tank; 2. thermal insulation board; 201. card slot; 3. mounting plate; 301. bottom plate; 4. discharge pipe; 5. positive displacement pump; 6. mounting slot; 7. positioning plate; 8. protective sleeve; 801. heating tube; 9. transmission motor; 10. stirring turntable; 11. stirring external rod. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-3 The utility model provides a technical solution: a masterbatch heating mixing tank with a heat preservation structure, comprising a mixing tank 1 and a heat preservation and heat insulation board 2, a stirring turntable 10 is installed in the middle of the mixing tank 1, and a transmission motor 9 is installed at the bottom of the stirring turntable 10 and the bottom of the mixing tank 1, a protective sleeve 8 is installed on the outer wall of the transmission motor 9, and heating pipes 801 are evenly distributed on the outside of the protective sleeve 8, and the heat preservation and heat insulation board 2 is embedded and installed on the outside of the heating pipe 801 and the outside of the mixing tank 1, a discharge pipe 4 is connected to one side of the bottom of the mixing tank 1, and stirring external connecting rods 11 are evenly distributed on the top of the stirring turntable 10;
[0026] A slot 201 is provided on the inner side of the heat insulation board 2, and the slot 201 is in the shape of a notched circular groove;
[0027] The thermal insulation board 2 is engaged with the heating tube 801 through the clamping groove 201, and the thermal insulation board 2 forms a detachable structure through the clamping groove 201 and the heating tube 801;
[0028] The heating tubes 801 are evenly distributed around the central axis of the mixing tank 1, and the outer wall of each group of heating tubes 801 is sleeved with a heat insulation board 2, and each group of heat insulation boards 2 fits together;
[0029] The heating tubes 801 are distributed in an L shape, and twelve groups of heating tubes 801 are provided;
[0030] The bottom of the transmission motor 9 is connected to a mounting plate 3, and a bottom plate 301 is embedded in the bottom of the mounting plate 3. A mounting groove 6 is provided through one end of the inner portion of the mounting plate 3.
[0031] The interface end of the discharge pipe 4 is connected to a positive displacement pump 5;
[0032] A positioning plate 7 is provided on the top outer edge of the mixing tank 1;
[0033] The heating tube 801 adopts an external heating method to save the mixing space inside the mixing tank 1 and ensure the mixed melting amount to avoid the heating tube 801 and the masterbatch sticking together during melting, which is difficult to clean and will also affect the heating effect;
[0034] The middle end adopts a centralized stirring method, and the antibacterial and antiviral masterbatch is driven to mix with the melt-blown PP masterbatch through the rotation of the stirring turntable 10 and the stirring external rod 11, so as to ensure that the antibacterial and antiviral masterbatch and the melt-blown PP masterbatch are evenly heated;
[0035] The external heating pipes 801 are distributed in an L shape, and the inner mixing tank 1 is evenly heated from all sides, and the heat insulation board 2 embedded on the outside is used to isolate the heat, which has the effect of heat preservation and concentration, and reduces the heat loss during heating;
[0036] The thermal insulation board 2 is provided as a single component, forming a separate protection with each group of heating pipes 801, and a plurality of groups of thermal insulation boards 2 form a sleeve structure, which wraps the inner mixing tank 1 as a whole, further ensuring the thermal insulation effect.
[0037] Working principle: For this type of masterbatch heating mixing tank with an insulation structure, first, the antibacterial and antiviral masterbatch and melt-blown PP masterbatch in appropriate proportions are added into the mixing tank 1 through the opening at the top of the mixing tank 1, and then the transmission motor 9 is started to drive the stirring turntable 10 at the top shaft end to rotate, so that the multiple groups of stirring external rods 11 are rotated to accelerate the mixing of the antibacterial and antiviral masterbatch and the melt-blown PP masterbatch, so that the antibacterial and antiviral masterbatch and the melt-blown PP masterbatch are evenly distributed in an interlaced manner, and then the heating tubes 801 around are powered to gradually generate heat to transfer heat to the inside, so that the antibacterial and antiviral masterbatch and the melt-blown PP masterbatch in the inside are gradually melted and mixed, and the thermal insulation board 2 embedded on the outside of the heating tube 801 concentrates the generated heat to the inside to reduce heat loss during heating, and then the volumetric pump 5 at the interface end of the discharge pipe 4 is started to extract the internal molten liquid through the volumetric pump 5 to transport it to the screw extruder for subsequent processing operations.
[0038] The above description is only a specific implementation method of the utility model, but the protection scope of the utility model is not limited to this. Any changes or substitutions that can be thought of by any technician familiar with the field within the technical scope disclosed by the utility model without creative work should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope defined in the claims.
Claims
1. A masterbatch heating mixing tank with a heat-insulating structure, comprising a mixing tank (1) and a heat-insulating plate (2), characterized in that: A stirring disc (10) is installed in the middle of the interior of the mixing tank (1), and a transmission motor (9) is installed at the bottom of the stirring disc (10) and the bottom of the mixing tank (1). A protective sleeve (8) is installed on the outer wall of the transmission motor (9), and heating pipes (801) are evenly distributed on the outside of the protective sleeve (8). A heat insulation board (2) is embedded and installed on the outside of the heating pipe (801) and the outside of the mixing tank (1). A discharge pipe (4) is connected to one side of the bottom of the mixing tank (1), and stirring external connecting rods (11) are evenly distributed on the top of the stirring disc (10).
2. The masterbatch heating and mixing tank with a heat-insulating structure according to claim 1, characterized in that: A slot (201) is provided on the inner side of the thermal insulation board (2), and the slot (201) is in the shape of a notched circular groove.
3. The masterbatch heating and mixing tank with a heat-insulating structure according to claim 2, characterized in that: The thermal insulation board (2) is engaged with the heating tube (801) via the clamping groove (201), and the thermal insulation board (2) forms a detachable structure between the clamping groove (201) and the heating tube (801).
4. The masterbatch heating and mixing tank with a heat-insulating structure according to claim 1, characterized in that: The heating tubes (801) are evenly distributed around the central axis of the mixing tank (1), and the outer wall of each group of the heating tubes (801) is sleeved with a thermal insulation board (2), and each group of the thermal insulation boards (2) are in close contact with each other.
5. The masterbatch heating and mixing tank with a heat-insulating structure according to claim 4, characterized in that: The heating tubes (801) are distributed in an L shape, and twelve groups of heating tubes (801) are provided.
6. The masterbatch heating and mixing tank with a heat-insulating structure according to claim 1, characterized in that: The bottom of the transmission motor (9) is connected to a mounting plate (3), and a bottom plate (301) is embedded in the bottom of the mounting plate (3). A mounting groove (6) is provided through one end of the interior of the mounting plate (3).
7. The masterbatch heating and mixing tank with a heat-insulating structure according to claim 1, characterized in that: The interface end of the discharge pipe (4) is connected to a positive displacement pump (5).
8. The masterbatch heating and mixing tank with a heat-insulating structure according to claim 1, characterized in that: A positioning plate (7) is provided on the outer edge of the top of the mixing tank (1).
