Raw material air-drying device for functional master batch processing
By designing a device including an air-drying box, a spiral conveyor rod, agitating assembly and heating pipe, the problems of high manufacturing cost and long air-drying time of traditional air-drying equipment are solved, efficient and uniform air-drying and dyeing are achieved, and the quality of masterbatch products is improved. .
Patent Information
- Application Number
- CN202420239735.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-01
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-02-01
AI Technical Summary
The raw material air-drying device for traditional functional masterbatch processing has high manufacturing cost, high power consumption, long initial air-drying time, and uneven dyeing affects product quality.
A device including an air-drying box, an air-drying motor, a spiral conveyor rod, agitating assembly, a heating pipe, a cooling fan and a vibrator is designed to achieve uniform air-drying through the synergistic action of the spiral conveyor rod and agitating drum, and the heating pipe is used to accelerate moisture evaporation. , remove water from the vibrating screen plate, improve air drying efficiency and dyeing uniformity.
It reduces equipment manufacturing costs and power consumption, shortens air drying time, improves air drying efficiency and dyeing effect, and improves the quality and overall processing efficiency of masterbatch products.
Smart Images
Figure CN222245574U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air drying devices, and more specifically, to a raw material air drying device for functional masterbatch processing. Background Art
[0002] The raw material air-drying device for functional masterbatch processing generally refers to a device used to air-dry the raw materials required for functional masterbatch processing. The design purpose of this type of device is to remove moisture from the raw materials by wind power for subsequent processing. The specific design and working principle may vary depending on the process and raw materials, but in general, they usually include fans, heating elements and appropriate control systems to ensure that the raw materials reach the required degree of dryness during processing. In specific industrial applications, this device may be used to process various types of raw materials, such as plastic particles, chemical raw materials, etc., to ensure that they are not affected by moisture during processing, which helps to improve production efficiency and product quality. In the traditional air-drying method, multiple motors are usually required to drive the rotation of the stirring blades, conveyor belts and two fans respectively. However, this design leads to a relatively high manufacturing cost of the equipment. At the same time, multiple motors consume relatively more electricity when in use, thereby increasing the operating cost of the equipment.
[0003] When using the traditional air-drying process, it is difficult to achieve the drying effect through the initial air-drying treatment in a short period of time. Usually, a longer period of blow-drying or sun-drying treatment is required before the subsequent process can be carried out, which leads to the consumption of time and occupies unnecessary production space.
[0004] During the processing of masterbatch, its surface needs to be dyed. The existing dyeing method cannot dye its surface evenly, which will seriously affect the quality of the masterbatch and thus have an adverse effect on the quality of the masterbatch product. Utility Model Content
[0005] 1. Technical issues to be solved
[0006] In view of the problems existing in the prior art, the utility model provides a raw material air-drying device for processing functional masterbatch to solve the technical problem of high equipment manufacturing cost in the traditional air-drying method mentioned in the background technology.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a raw material air-drying device for functional masterbatch processing, comprising a support frame, a primary screening component is arranged on the support frame, the primary screening component comprises an air-drying box, an air-drying motor, a spiral conveying rod, a sleeve, a support rod, a discharge port and a barrier net, the air-drying box is installed on the support frame, the air-drying motor is installed on the air-drying box, the output end of the air-drying motor is connected to the spiral conveying rod, the outer part of the spiral conveying rod is sleeved with a sleeve, the outer part of the sleeve is fixedly connected to the support rod, one end of the sleeve is provided with a discharge port, and one side of the sleeve is provided with a barrier net; one side of the air-drying box is connected with a stirring assembly, the stirring assembly comprises a stirring drum, a stirring rod and a conveying drum, the stirring drum is arranged on one side of the air-drying box, a stirring rod is arranged inside the stirring drum, the bottom of the stirring drum is connected to the conveying drum, and the conveying drum is connected to a feed pipe.
[0009] The utility model is further configured that a heating tube is provided on one side of the barrier net, the heating tube is externally connected to a power supply, an air supply fan is provided on one side of the heating tube, and a feed port is provided on the top of the air drying box, so that the preliminary air drying process of the masterbatch is completed through the coordinated use of various components.
[0010] The utility model is further configured that a discharge baffle is slidably installed at the bottom of the air drying box, and a lower hopper is fixedly installed at the bottom of the air drying box, so that the discharge process of the air-dried masterbatch is completed through the coordinated use of various components.
[0011] The utility model is further configured as follows: a screw is provided in the conveying cylinder, one end of the stirring rod is rotatably connected to a stirring motor, and the top of the stirring cylinder is connected to a masterbatch feed hopper and a dyeing liquid feed hopper, so that the production and stirring process of the masterbatch can be completed through the coordinated use of various components.
[0012] The utility model is further configured such that an electric heating plate is provided on the outer wall of the mixing drum, the electric heating plate is connected to an external power supply, a valve is provided at the connection between the mixing drum and the conveying drum, one end of the screw rod passes through the conveying drum and is provided with a conveying motor, and the heating during the mixing of the masterbatch and the discharging and outputting process are completed through the coordinated use of the various components.
[0013] The utility model is further configured that the bottom of the lower hopper is connected to an air-drying component, and the air-drying component includes a cooling box, a cooling fan and a vibrator. The cooling box is connected to the bottom of the lower hopper, a cooling fan is fixedly installed on the top of the cooling box, and a vibrator is arranged on one side of the cooling box. Through the coordinated use of various components, the secondary air-drying process for the masterbatch is completed.
[0014] The utility model is further configured such that a driving shaft is connected to the output end of the vibrator, a connecting seat is rotatably connected to the outer side of the driving shaft, a sieve plate is provided at the bottom of the connecting seat, and the vibration screening process of the masterbatch on the sieve plate is completed through the coordinated use of various components.
[0015] The utility model is further configured that a buffer rubber ring is provided on the outer side of the sieve plate, the buffer rubber ring is fixedly connected to the cooling box, and a discharge port is opened on one side of the cooling box, so that the discharge process of the air-dried masterbatch is completed through the coordinated use of various components.
[0016] (III) Beneficial effects
[0017] Compared with the prior art, the utility model provides a raw material air drying device for functional masterbatch processing, which has the following beneficial effects:
[0018] 1. Through the coordinated use of various components, the air-drying motor drives the rotation of the spiral conveying rod. Under the coordinated cooperation of the spiral conveying rod and the sleeve, the masterbatch is conveyed from the bottom of the air-drying box to the top of the air-drying box, and then returns to the bottom of the air-drying box from the discharge port, and the cycle repeats. Under the action of the air supply fan, the masterbatch can be evenly air-dried, which improves the air-drying efficiency. The heating tube installed between the barrier net and the fan can heat the air blown by the fan to accelerate the evaporation of water, further improving the air-drying efficiency of the masterbatch.
[0019] 2. Through the coordinated use of various components, the utility model has a simple structure and convenient use. It can effectively air-dry the dyed masterbatch, so that the dyeing liquid is evenly solidified on the masterbatch, which improves the coloring effect of the masterbatch and thus improves the quality of the masterbatch product. The outer wall of the mixing drum is provided with an electric heating plate, and the dyeing liquid is heated by the heating plate to fully melt it and evenly stir it with the masterbatch in the mixing drum to achieve uniform coloring of the masterbatch.
[0020] 3. Through the coordinated use of various components, an air-drying mechanism is set up, so that the masterbatch enters the air-drying mechanism and is deposited on the sieve plate, and the cooling fan and vibrator are started. The fan blows air to the masterbatch, and the vibrator vibrates through the drive shaft. The drive shaft drives the sieve plate to vibrate through the connecting seat, thereby vibrating and removing water from the masterbatch. This design significantly improves the air-drying efficiency of the masterbatch, thereby improving the overall processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 It is a partial cross-sectional structural schematic diagram of the utility model;
[0023] Figure 3It is a partial structural schematic diagram of the utility model;
[0024] Figure 4 It is a cross-sectional structural schematic diagram of the utility model;
[0025] Figure 5 It is a side structural schematic diagram of the utility model.
[0026] In the figure: 1. support frame; 2. air drying box; 3. air drying motor; 4. spiral conveying rod; 5. sleeve; 6. support rod; 7. discharge port; 8. barrier net; 9. stirring drum; 10. stirring rod; 11. conveying drum; 12. heating tube; 13. air supply fan; 14. feed port; 15. discharge baffle; 16. lower hopper; 17. screw; 18. stirring motor; 19. masterbatch feed hopper; 20. dyeing liquid feed hopper; 21. electric heating plate; 22. valve; 23. conveying motor; 24. cooling box; 25. cooling fan; 26. vibrator; 27. drive shaft; 28. connecting seat; 29. sieve plate; 30. buffer rubber ring; 31. discharge port. DETAILED DESCRIPTION
[0027] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0029] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0030] See also Figure 1-5A raw material air-drying device for processing functional masterbatch comprises a support frame 1, on which a primary screening component is arranged, the primary screening component comprises an air-drying box 2, an air-drying motor 3, a spiral conveying rod 4, a sleeve 5, a support rod 6, a discharge port 7 and a barrier net 8, the air-drying box 2 is mounted on the support frame 1, on which an air-drying motor 3 is mounted, the output end of the air-drying motor 3 is connected with a spiral conveying rod 4, the outer part of the spiral conveying rod 4 is sleeved with a sleeve 5, the outer part of the sleeve 5 is fixedly connected with the support rod 6, one end of the sleeve 5 is provided with a discharge port 7, and one side of the sleeve 5 is provided with a barrier net 8; one side of the air-drying box 2 is connected with a stirring assembly, the stirring assembly comprises a stirring drum 9, a stirring rod 10 and a conveying drum 11, the stirring drum 9 is arranged on one side of the air-drying box 2, the stirring rod 10 is arranged inside the stirring drum 9, the bottom of the stirring drum 9 is connected with a conveying drum 11, and the conveying drum 11 is connected to a feed pipe.
[0031] In this embodiment, during the use of the primary screening component, the air-drying motor 3 in the air-drying box 2 is manually started to drive the spiral conveying rod 4 at the output end, so that the masterbatch inside the air-drying box 2 is spirally conveyed to the top, and discharged from the discharge port 7 of the sleeve 5, and then falls to the bottom of the air-drying box 2, and this conveying process is repeated.
[0032] More specifically, the mother particles in the mixing drum 9 are stirred by using the stirring rod 10 , and are finally discharged from the conveying drum 11 .
[0033] See also Figure 1-Figure 5 As a raw material air-drying device for processing functional masterbatch for the primary screening component: a heating tube 12 is provided on one side of the barrier net 8, the heating tube 12 is externally connected to a power supply, an air supply fan 13 is provided on one side of the heating tube 12, and a feed port 14 is opened on the top of the air-drying box 2.
[0034] Specifically, the heating tube 12 and the air supply fan 13 are manually started to send hot air into the sleeve 5 to perform an air drying process on the masterbatch.
[0035] Please refer to Figure 1-Figure 5 As a further implementation of the primary screening component: a discharge baffle 15 is slidably installed at the bottom of the air drying box 2, and a lower hopper 16 is fixedly installed at the bottom of the air drying box 2.
[0036] Specifically, after the air-drying process of the masterbatch is completed, the discharge baffle 15 is opened manually to discharge the masterbatch along the lower hopper 16 .
[0037] Please refer to Figure 1-Figure 5 As a further implementation of the stirring assembly: a screw 17 is provided in the conveying cylinder 11, one end of the stirring rod 10 is rotatably connected to a stirring motor 18, and a masterbatch feed hopper 19 and a dyeing liquid feed hopper 20 are connected to the top of the stirring cylinder 9.
[0038] Specifically, the masterbatch is manually put into the masterbatch feeding hopper 19 , the dye is manually put into the dyeing liquid feeding hopper 20 , and the stirring motor 18 is manually started to stir the mixture using the stirring rod 10 .
[0039] Please refer to Figure 1-Figure 5 As a further implementation of the stirring assembly: an electric heating plate 21 is provided on the outer wall of the stirring drum 9, the electric heating plate 21 is connected to an external power supply, a valve 22 is provided at the connection between the stirring drum 9 and the conveying drum 11, and a conveying motor 23 is provided at one end of the screw 17 passing through the conveying drum 11.
[0040] Specifically, the electric heating plate 21 is manually started to heat the stirring process to promote the stirring process, and the valve 22 is manually opened to discharge the stirred masterbatch. Finally, the conveying motor 23 is started to drive the screw 17 to convey the masterbatch.
[0041] Please refer to Figure 1-Figure 5 As a further implementation of the air-drying component: the bottom of the lower hopper 16 is connected to the air-drying component, and the air-drying component includes a cooling box 24, a cooling fan 25 and a vibrator 26. The cooling box 24 is connected to the bottom of the lower hopper 16, the cooling fan 25 is fixedly installed on the top of the cooling box 24, and a vibrator 26 is arranged on one side of the cooling box 24.
[0042] Specifically, the cooling fan 25 and the vibrator 26 in the cooling box 24 are manually started to cool the masterbatch in the cooling box 24 .
[0043] Please refer to Figure 1-Figure 5 As a further implementation of the air-drying component: the output end of the vibrator 26 is connected to a driving shaft 27, the outer side of the driving shaft 27 is rotatably connected to a connecting seat 28, and a sieve plate 29 is provided at the bottom of the connecting seat 28.
[0044] Specifically, the vibrator 26 is manually started to drive the driving shaft 27 at the output end to vibrate, thereby driving the connecting seat 28 to vibrate on the sieve plate 29 .
[0045] Please refer to Figure 1-Figure 5 As a further implementation of the air-drying component: a buffer rubber ring 30 is provided on the outer side of the sieve plate 29 , the buffer rubber ring 30 is fixedly connected to the cooling box 24 , and a discharge port 31 is opened on one side of the cooling box 24 .
[0046] Specifically, during the vibration of the connecting seat 28 , the buffer rubber ring 30 on the outer side of the sieve plate 29 is used to protect the sieve plate 29 , and finally the sieved and air-dried masterbatch is discharged from the discharge port 31 .
[0047] In summary, when the overall equipment is in use:
[0048] When the masterbatch is in the initial air-drying state, the air-drying motor 3 in the air-drying box 2 is manually started to drive the spiral conveying rod 4 at the output end, so that the masterbatch in the air-drying box 2 is spirally conveyed to the top, discharged from the discharge port 7 of the sleeve 5, and then falls to the bottom of the air-drying box 2, and this feeding process is repeated. The heating tube 12 and the air supply fan 13 are manually started to send hot air into the sleeve 5 to air-dry the masterbatch. After the air-drying process of the masterbatch is completed, the unloading baffle 15 is manually opened to discharge it along the lower hopper 16.
[0049] When the masterbatch is being stirred, the masterbatch is manually placed along the masterbatch feed hopper 19, and the dye is placed along the dyeing liquid feed hopper 20. The stirring motor 18 is manually started to stir it with the stirring rod 10. The stirring rod 10 is used to stir the masterbatch inside the stirring drum 9, and finally it is discharged from the conveying drum 11. The electric heating plate 21 is manually started to heat the stirring process to promote the stirring process. The valve 22 is manually opened to discharge the stirred masterbatch. Finally, the conveying motor 23 is started to drive the screw 17 to convey the masterbatch out.
[0050] When the masterbatch is in the state of secondary air drying, the cooling fan 25 and the vibrator 26 in the cooling box 24 are manually started to cool the masterbatch in the cooling box 24. The vibrator 26 is manually started to drive the drive shaft 27 at the output end to vibrate, thereby driving the connecting seat 28 to vibrate on the sieve plate 29. During the vibration of the connecting seat 28, the buffer rubber ring 30 on the outside of the sieve plate 29 is used to protect the sieve plate 29. Finally, the sieved and air-dried masterbatch is discharged from the discharge port 31.
[0051] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A raw material air drying device for processing functional masterbatch, comprising a support frame (1), characterized in that: The support frame (1) is provided with a primary screening component, the primary screening component comprising an air drying box (2), an air drying motor (3), a spiral transmission rod (4), a sleeve (5), a support rod (6), a material outlet (7) and a barrier net (8); the air drying box (2) is mounted on the support frame (1); the air drying motor (3) is mounted on the air drying box (2); the output end of the air drying motor (3) is connected to the spiral transmission rod (4); the outer portion of the spiral transmission rod (4) is sleeved with the sleeve (5); the outer portion of the sleeve (5) is fixedly connected to the outer portion of the sleeve (5). A support rod (6) is connected, one end of the sleeve (5) is provided with a discharge port (7), and one side of the sleeve (5) is provided with a barrier net (8); one side of the air drying box (2) is connected with a stirring assembly, and the stirring assembly comprises a stirring drum (9), a stirring rod (10) and a conveying drum (11); the stirring drum (9) is arranged on one side of the air drying box (2), a stirring rod (10) is arranged inside the stirring drum (9), and a conveying drum (11) is connected to the bottom of the stirring drum (9), and the conveying drum (11) is connected to a feed pipe.
2. The raw material air drying device for processing functional masterbatch according to claim 1, characterized in that: A heating tube (12) is provided on one side of the barrier net (8), the heating tube (12) is connected to an external power source, an air supply fan (13) is provided on one side of the heating tube (12), and a feed port (14) is provided on the top of the air drying box (2).
3. The raw material air drying device for processing functional masterbatch according to claim 2, characterized in that: A discharge baffle (15) is slidably mounted on the bottom of the air drying box (2), and a lower hopper (16) is fixedly mounted on the bottom of the air drying box (2).
4. The raw material air drying device for processing functional masterbatch according to claim 3 is characterized by: A screw rod (17) is provided in the conveying cylinder (11), one end of the stirring rod (10) is rotatably connected to a stirring motor (18), and the top of the stirring cylinder (9) is connected to a masterbatch feed hopper (19) and a dyeing liquid feed hopper (20).
5. The raw material air drying device for processing functional masterbatch according to claim 4, characterized in that: An electric heating plate (21) is provided on the outer wall of the mixing drum (9), and the electric heating plate (21) is connected to an external power source. A valve (22) is provided at the connection between the mixing drum (9) and the conveying drum (11), and a conveying motor (23) is provided at one end of the screw rod (17) that passes through the conveying drum (11).
6. The raw material air drying device for processing functional masterbatch according to claim 4, characterized in that: The bottom of the lower hopper (16) is connected to an air drying component, and the air drying component comprises a cooling box (24), a cooling fan (25) and a vibrator (26). The cooling box (24) is connected to the bottom of the lower hopper (16), the top of the cooling box (24) is fixedly mounted with a cooling fan (25), and one side of the cooling box (24) is provided with a vibrator (26).
7. The raw material air drying device for processing functional masterbatch according to claim 6, characterized in that: The output end of the vibrator (26) is connected to a drive shaft (27), the outer side of the drive shaft (27) is rotatably connected to a connection seat (28), and a sieve plate (29) is provided at the bottom of the connection seat (28).
8. The raw material air drying device for processing functional masterbatch according to claim 7, characterized in that: A buffer rubber ring (30) is provided on the outside of the sieve plate (29), and the buffer rubber ring (30) is fixedly connected to the cooling box (24). A discharge port (31) is provided on one side of the cooling box (24).