Subpackaging device for collagen

By introducing a debuffering mechanism into the collagen aliquoting device, using the debuffering cage and pointed cone structure to remove bubbles, the problem of unstable packaging bag weight caused by bubbles during collagen aliquoting process is solved, and the product pass rate and equipment efficiency are improved .

CN222247813UActive Publication Date: 2024-12-27DONGHAOKANG (BEIJING) TECHNOLOGY DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202421143920.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2024-12-27
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

During the packaging process, the existing collagen dispensing device has large bubbles in the collagen slurry, resulting in unstable weight of the packaging bag and large deviations, which affects the product pass rate.

Method used

A collagen dispensing device including a debuffering mechanism is designed. By setting a debuffering mechanism on the dispensing pipeline, the debuffering cage and a pointed cone structure are used to remove air bubbles, and the debuffering cage is driven to rotate at a high speed through the driving component. The cone punctures the bubbles, cleans the components to monitor flow and clean impurities in real time to ensure consistent product density.

Benefits of technology

Effectively remove bubbles in collagen slurry, stabilize the weight of the packaging bag, improve product qualification rate and equipment operation efficiency, and ensure the quality of each packaging bag.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a subpackaging device for collagen, and relates to the field of subpackaging technologies, and the subpackaging device for collagen comprises a device body; the conveying pipeline is arranged on the device body, and a grouting pump is arranged on the conveying pipeline; the split charging pipeline is detachably connected to one side of the conveying pipeline, and a filling opening is formed in the split charging pipeline; and the bubble removing mechanism is arranged on the split charging pipeline and is used for removing bubbles in the collagen raw stock. The split charging device has the effect of improving the percent of pass of products split-charged by the split charging device.
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Description

Technical Field

[0001] The present application relates to the field of packaging technology, and in particular to a packaging device for collagen. Background Art

[0002] Collagen is a biological macromolecular protein that is widely found in animal tissues, such as skin, bones and tendons. It is essential for maintaining skin elasticity and the structure of other tissues in the body. In the field of beauty and nutritional supplements, collagen is often extracted and made into powder, capsules or liquid forms.

[0003] At present, the collagen filling device is a device specially used for packaging or filling collagen products. The device mainly includes a storage device for storing and controlling collagen pulp, a grouting device for controlling the amount of collagen filling, a bag feeding device, and a sealing device for sealing the packaging bag. In the production and processing of collagen, the filling link is particularly important; however, although the existing filling device can realize the automatic filling of collagen, there are large bubbles in the collagen pulp during the filling process. When the filling speed of the equipment is constant, after the collagen pulp is injected into the packaging bag from the filling port, the large bubbles will affect the overall weight of the pulp after bagging, resulting in a large deviation in each packaging bag, resulting in the phenomenon that the weight of some collagen after bagging does not meet the standard and becomes a defective product. Utility Model Content

[0004] In order to improve the qualified rate of products after being packaged by a packaging device, the present application provides a packaging device for collagen.

[0005] The present application provides a collagen packaging device, which adopts the following technical solution:

[0006] A collagen packaging device, comprising:

[0007] device body;

[0008] A delivery pipeline is arranged on the device body, and a grouting pump is arranged on the delivery pipeline;

[0009] A filling pipeline is detachably connected to one side of the delivery pipeline, and a filling port is provided on the filling pipeline;

[0010] The defoaming mechanism is arranged on the dispensing pipeline and is used to remove bubbles in the collagen slurry.

[0011] By adopting the above technical scheme, when the collagen raw pulp is packaged by the packaging device, the grouting pump is first turned on to send the raw pulp from the conveying pipe to the packaging pipe, and then the defoaming mechanism is started to remove the bubbles in the raw pulp. Then the bag feeding device opens the packaging bag, and the raw pulp is discharged from the filling port and injected into the packaging bag, and then the packaging bag is sealed by the sealing machine; the defoaming mechanism can remove the larger bubbles in the collagen raw pulp during the packaging process, so that after the collagen raw pulp is injected into the packaging bag from the filling port, the overall weight of the raw pulp after bagging tends to be stable, and it is not easy for each packaging bag to have a large deviation, thereby improving the qualified rate of collagen products after bagging and improving product quality.

[0012] Optionally, the defoaming mechanism includes:

[0013] A defoaming cage is arranged in the dispensing pipeline, and the defoaming cage comprises two support rings arranged at intervals, and a plurality of defoaming rods fixedly arranged between the two support rings, and a plurality of sharp cones are fixedly arranged on the defoaming rods;

[0014] A cleaning component is arranged in the dispensing pipeline, and is used to detect the flow rate of collagen slurry in the dispensing pipeline, and to facilitate cleaning of impurities adhering to the defoaming cage;

[0015] The driving assembly is arranged in the dispensing pipeline and is used for driving the defoaming cage to rotate.

[0016] By adopting the above technical scheme, when the larger bubbles in the collagen puree are removed by the defoaming mechanism during the packaging process, the driving component is first started, and the driving component drives the defoaming cage to rotate at a high speed. When the collagen puree passes through the defoaming cage, two spaced support rings and multiple defoaming rods form a filtering structure on the one hand, which can filter impurities in the puree. On the other hand, the pointed cone can puncture the bubbles and break up the large bubbles under high-speed rotation to keep the density of subsequent products consistent. The cleaning component can monitor the flow rate of the puree in real time. When the impurities filtered on one side of the defoaming cage accumulate more, it will affect the conveying efficiency of the puree. When the conveying efficiency is abnormal, the staff can also clean the impurities through the cleaning component to keep the equipment efficient and stable.

[0017] Optionally, the pointed cone is directed toward a side of an adjacent defoaming rod, and the pointed cones on multiple defoaming rods are directed in the same direction.

[0018] By adopting the above technical solution, the pointed cone in the defoaming mechanism faces one side of the adjacent defoaming rod and maintains a consistent direction, so that multiple defoaming rods can form a continuous bubble rupture interface, so that bubbles can be punctured and eliminated more effectively when passing through, thereby improving the efficiency and effect of defoaming.

[0019] Optionally, the driving component includes:

[0020] A support frame is fixed in the dispensing pipeline;

[0021] A driving shaft is rotatably connected to the support frame and is connected to the defoaming cage;

[0022] A driven bevel gear is fixedly sleeved on the driving shaft;

[0023] The rotating shaft is rotatably connected to the dispensing pipeline. A driving bevel gear is fixedly sleeved at one end of the rotating shaft and a driving motor is arranged at the other end. The driving bevel gear and the driven bevel gear are meshed with each other.

[0024] By adopting the above technical solution, when the defoaming cage is driven to rotate by the driving component, the driving motor is started first, and then the driving motor drives the rotating shaft to rotate, the rotating shaft drives the active bevel gear and the driven bevel gear to rotate, and the driven bevel gear drives the driving shaft to rotate. Since the driving shaft is connected to the defoaming cage, the pointed cone on the defoaming cage rotates accordingly.

[0025] Optionally, an isolation shell is fixedly provided on the inner side wall of the filling pipe, and the driven bevel gear and the driving bevel gear are both located inside the isolation shell.

[0026] By adopting the above technical solution, the isolation shell separates the driven bevel gear and the driving bevel gear from the collagen slurry, so that the lubricating oil between the driven bevel gear and the driving bevel gear is not easy to contaminate the slurry, ensuring the hygiene of the production process and reducing the corrosion of the driven bevel gear and the driving bevel gear.

[0027] Optionally, the cleaning component includes:

[0028] The door panel is hinged to the dispensing pipe;

[0029] A buckle is arranged on the side of the dispensing pipe and the door panel away from the hinge axis;

[0030] The sealing gasket is laid at the junction of the door panel and the dispensing pipe.

[0031] By adopting the above technical solution, when a large amount of impurities filtered on one side of the defoaming cage accumulate, the staff can release the fixation of the buckle, open the door panel to one side, and then clean the impurities adhering to the defoaming cage to improve the subsequent transportation efficiency of the raw pulp; wherein the sealing gasket is laid on the contact edge of the door panel and the filling pipe, thereby sealing the connection between the door panel and the filling pipe to prevent leakage of the raw pulp.

[0032] Optionally, the cleaning component further includes:

[0033] A flow detection module, connected to the dispensing pipeline, is used to detect the flow rate of collagen in the dispensing pipeline and send out a flow rate detection signal;

[0034] A warning light is provided on the dispensing pipeline;

[0035] The control module is connected to the flow detection module and the warning light, and is used to receive the flow rate detection signal to know the flow rate of collagen in the filling pipeline. When the flow rate is less than the preset flow rate, the control signal is output to the warning light to light up the warning light.

[0036] By adopting the above technical solution, the flow detection module continuously monitors the flow rate of the collagen slurry in the filling pipeline. After receiving the flow rate detection signal, the control module analyzes the current flow rate and compares it with the preset normal working flow rate standard. If the flow rate is lower than the preset normal threshold, the control module recognizes that the flow rate is abnormal, triggers the warning light to light up, and issues a visual warning to the staff, indicating that the team needs to go to the soaking cage for cleaning.

[0037] Optionally, an electric valve is also provided on the filling pipeline, and the electric valve is connected to the control module, and the electric valve is automatically closed when receiving a control signal.

[0038] By adopting the above technical solution, the electric valve is connected to the control module and can receive and respond to the control signal sent by the control module. When the electric valve receives the control signal, it quickly closes the packaging pipeline, making it convenient for the staff to clean or repair the defoaming cage.

[0039] In summary, the present application includes at least one of the following beneficial technical effects:

[0040] 1. The defoaming mechanism can remove the large bubbles in the collagen puree during the packaging process, so that after the collagen puree is injected into the packaging bag from the filling port, the overall weight of the puree after bagging tends to be stable, and it is not easy for each packaging bag to have a large deviation, thereby improving the qualified rate of collagen products after bagging and improving product quality;

[0041] 2. When the collagen puree passes through the defoaming cage, two spaced support rings and multiple defoaming rods form a filtering structure to filter impurities in the puree. On the other hand, the pointed cone can puncture bubbles and break up large bubbles under high-speed rotation to keep the density of subsequent products consistent. The cleaning component can monitor the flow of the puree in real time. When there are too many impurities filtered on one side of the defoaming cage, it will affect the conveying efficiency of the puree. When the conveying efficiency is abnormal, the staff can also clean the impurities through the cleaning component to keep the equipment running efficiently and stably.

[0042] 3. In the cleaning component, when there are a lot of impurities filtered on one side of the de-bubble cage, it means that the flow rate of the collagen slurry in the filling pipeline is lower than the preset normal threshold. The control module recognizes the abnormal flow rate. On the one hand, it triggers the warning light to light up, giving a visual warning to the staff, indicating that the de-bubble cage needs to be cleaned. On the other hand, the electric valve quickly closes the filling pipeline, making it easier for the staff to clean or repair the de-bubble cage. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] Figure 1 It is a schematic diagram of the structure of the collagen packaging device in the present application;

[0044] Figure 2 1 is a schematic diagram showing the partial structure of the defoaming mechanism;

[0045] Figure 3 It is a partial cross-sectional schematic diagram showing the defoaming mechanism.

[0046] Explanation of the accompanying drawings: 1. Device body; 2. Delivery pipeline; 3. Flange; 4. Packaging pipeline; 5. Defoaming mechanism; 51. Defoaming cage; 511. Support ring; 512. Defoaming rod; 513. Sharp cone; 52. Cleaning assembly; 521. Door panel; 522. Buckle; 523. Warning light; 524. Electric valve; 53. Driving assembly; 531. Support frame; 532. Driving shaft; 533. Driven bevel gear; 534. Rotating shaft; 535. Driving bevel gear; 536. Driving motor; 537. Isolation shell. DETAILED DESCRIPTION

[0047] The following is combined with Figure 1-Figure 3 This application is described in further detail.

[0048] The present application embodiment discloses a collagen packaging device. Figure 1 The collagen dispensing device comprises a device body 1, a delivery pipe 2 is provided on the device body 1, and a grouting pump is provided on the delivery pipe 2. Exemplarily, a dispensing pipe 4 is detachably connected to one side of the delivery pipe 2 through a flange 3, and a filling port is provided on the side of the dispensing pipe 4 away from the delivery pipe 2. A defoaming mechanism 5 is provided on the dispensing pipe 4, and the defoaming mechanism 5 is used to remove bubbles in the collagen slurry.

[0049] When the collagen puree is packaged by the packaging device, the grouting pump is first opened to deliver the puree from the conveying pipe 2 to the packaging pipe 4, and then the defoaming mechanism 5 is started to remove the bubbles in the puree. Subsequently, the bag delivery device opens the packaging bag, and the puree is discharged from the filling port and injected into the packaging bag. Then the packaging bag is sealed by the sealing machine. The defoaming mechanism 5 can remove the larger bubbles in the collagen puree during the packaging process, so that after the collagen puree is injected into the packaging bag from the filling port, the overall weight of the puree after bagging tends to be stable.

[0050] In some embodiments, reference Figure 2 and Figure 3The defoaming mechanism 5 includes a defoaming cage 51 arranged in the filling pipe 4, and the defoaming cage 51 includes two support rings 511 arranged at intervals. A plurality of defoaming rods 512 are fixed between the two support rings 511. The plurality of defoaming rods 512 are evenly spaced along the circumference of the support ring 511. The defoaming rods 512 are evenly spaced along the length direction thereof. A plurality of pointed cones 513 are fixedly arranged. The pointed cones 513 are oriented toward the side of the adjacent defoaming rods 512, and the pointed cones 513 on the plurality of defoaming rods 512 are oriented in the same direction. A cleaning component 52 is provided on the filling pipe 4. The cleaning component 52 is used to detect the flow rate of the collagen slurry in the filling pipe 4 and to facilitate the cleaning of impurities adhering to the defoaming cage 51. A driving component 53 is provided on the filling pipe 4. The driving component 53 is used to drive the defoaming cage 51 to rotate.

[0051] When the larger bubbles in the collagen puree are removed by the defoaming mechanism 5 during the packaging process, the driving component 53 is first started, and the driving component 53 drives the defoaming cage 51 to rotate at high speed. When the collagen puree passes through the defoaming cage 51, the two spaced support rings 511 and the plurality of defoaming rods 512 form a filtering structure on the one hand, which can filter the impurities in the puree. On the other hand, the pointed cone 513 can puncture the bubbles and break up the large bubbles under high-speed rotation to keep the density of subsequent products consistent. The cleaning component 52 can monitor the flow rate of the puree in real time. When the impurities filtered on one side of the defoaming cage 51 accumulate too much, it will affect the conveying efficiency of the puree. When the conveying efficiency is abnormal, the staff can also clean the impurities through the cleaning component 52 to keep the equipment efficient and stable.

[0052] In some embodiments, reference Figure 2 and Figure 3 The driving assembly 53 includes a support frame 531 fixedly arranged in the dispensing pipe 4, and a driving shaft 532 is rotatably connected to the support frame 531, and the driving shaft 532 is fixedly connected to the defoaming cage 51. A driven bevel gear 533 is fixedly sleeved on the driving shaft 532, and a rotating shaft 534 is rotatably connected to the dispensing pipe 4. A driving bevel gear 535 is fixedly sleeved on one end of the rotating shaft 534, and a driving motor 536 is arranged on the other end. The driving bevel gear 535 and the driven bevel gear 533 are meshed with each other. An isolation shell 537 is fixedly arranged on the inner side wall of the dispensing pipe 4, and the driven bevel gear 533 and the driving bevel gear 535 are both located inside the isolation shell 537. The isolation shell 537 is used to separate the driven bevel gear 533 and the driving bevel gear 535 from the collagen raw pulp, so that the lubricating oil between the driven bevel gear 533 and the driving bevel gear 535 is not easy to cause pollution to the raw pulp, thereby ensuring hygiene during the production process.

[0053] When the debubble cage 51 is driven to rotate by the driving assembly 53, the driving motor 536 is started first, and then the driving motor 536 drives the rotating shaft 534 to rotate, the rotating shaft 534 drives the active bevel gear 535 and the driven bevel gear 533 to rotate, and the driven bevel gear 533 drives the driving shaft 532 to rotate. Since the driving shaft 532 is connected to the debubble cage 51, the pointed cone 513 on the debubble cage 51 rotates accordingly.

[0054] In some embodiments, reference Figure 2 and Figure 3 The cleaning component 52 includes a door panel 521 hinged on the filling pipe 4, a buckle 522 is provided on the side of the filling pipe 4 and the door panel 521 away from the hinge axis, and a sealing gasket is laid at the abutment between the door panel 521 and the filling pipe 4. The cleaning component 52 also includes a flow detection module, a warning light 523 and a control module. Exemplarily, the flow detection module includes a flow detection sensor, which is connected to the filling pipe 4 and is used to detect the flow rate of collagen in the filling pipe 4 and send a flow rate detection signal; the warning light 523 is connected to the outside of the filling pipe 4 through a clamp; the control module includes a controller, which is connected to the flow detection module and the warning light 523, and is used to receive the flow rate detection signal to know the flow rate of collagen in the filling pipe 4. When the flow rate is less than the preset flow rate, the control signal is output to the warning light 523 to light up the warning light 523. The filling pipe 4 is also provided with an electric valve 524, which is connected to the control module and automatically closes when the electric valve 524 receives the control signal.

[0055] The flow detection module continuously monitors the flow rate of the collagen slurry in the filling pipe 4. After receiving the flow rate detection signal, the control module analyzes the current flow rate and compares it with the preset normal working flow rate standard. If the flow rate is lower than the preset normal threshold, it means that there are more impurities filtered on one side of the de-foaming cage 51. The control module recognizes the abnormal flow rate. On the one hand, it triggers the warning light 523 to light up, and on the other hand, the filling pipe 4 is quickly closed through the electric valve 524. Then the staff releases the fixation of the buckle 522, opens the door panel 521 to one side, and then cleans the impurities adhering to the de-foaming cage 51 to improve the subsequent delivery efficiency of the slurry.

[0056] The implementation principle of a collagen packaging device in an embodiment of the present application is as follows: when the collagen slurry is packaged by the packaging device, the grouting pump is first turned on to deliver the slurry from the delivery pipe 2 to the packaging pipe 4, and then the defoaming mechanism 5 is started to remove the bubbles in the slurry. Subsequently, the bag delivery device opens the packaging bag, and the slurry is discharged from the filling port and injected into the packaging bag, and then the packaging bag is sealed by the sealing machine; the defoaming mechanism 5 can remove the larger bubbles in the collagen slurry during the packaging process, so that after the collagen slurry is injected into the packaging bag from the filling port, the overall weight of the slurry after bagging tends to be stable, and it is not easy for each packaging bag to have a large deviation, thereby improving the qualified rate of collagen products after bagging and improving product quality.

[0057] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A collagen packaging device, characterized in that: include: Device body(1); A delivery pipeline (2) is arranged on the device body (1), and a grouting pump is arranged on the delivery pipeline (2); A filling pipe (4) is detachably connected to one side of the delivery pipe (2), and a filling port is provided on the filling pipe (4); The defoaming mechanism (5) is arranged on the dispensing pipeline (4) and is used to remove bubbles in the collagen slurry.

2. A collagen packaging device according to claim 1, characterized in that: The defoaming mechanism (5) comprises: A defoaming cage (51) is arranged in the dispensing pipe (4), the defoaming cage (51) comprising two support rings (511) arranged at intervals, a plurality of defoaming rods (512) fixedly arranged between the two support rings (511), and a plurality of sharp cones (513) fixedly arranged on the defoaming rods (512); A cleaning component (52) is arranged in the dispensing pipeline (4) and is used to detect the flow rate of collagen slurry in the dispensing pipeline (4) and to facilitate cleaning of impurities adhering to the defoaming cage (51); The driving assembly (53) is arranged in the dispensing pipeline (4) and is used for driving the defoaming cage (51) to rotate.

3. A collagen packaging device according to claim 2, characterized in that: The pointed cone (513) is oriented toward a side of an adjacent defoaming rod (512), and the pointed cones (513) on the plurality of defoaming rods (512) are oriented in the same direction.

4. A collagen packaging device according to claim 2, characterized in that: The driving assembly (53) comprises: A support frame (531) is fixedly mounted in the dispensing pipeline (4); A driving shaft (532) is rotatably connected to the support frame (531) and is connected to the defoaming cage (51); A driven bevel gear (533) is fixedly sleeved on the driving shaft (532); The rotating shaft (534) is rotatably connected to the dispensing pipe (4); a driving bevel gear (535) is fixedly sleeved on one end of the rotating shaft (534) and a driving motor (536) is disposed on the other end; the driving bevel gear (535) and the driven bevel gear (533) are meshed with each other.

5. A collagen packaging device according to claim 4, characterized in that: An isolation shell (537) is fixedly provided on the inner side wall of the dispensing pipe (4), and the driven bevel gear (533) and the driving bevel gear (535) are both located inside the isolation shell (537).

6. A collagen packaging device according to claim 2, characterized in that: The cleaning component (52) comprises: A door panel (521) is hinged to the dispensing pipe (4); A buckle (522) is arranged on a side of the dispensing pipe (4) and the door panel (521) away from the hinge axis thereof; The sealing gasket is laid at the abutment portion between the door panel (521) and the dispensing pipe (4).

7. A collagen packaging device according to claim 6, characterized in that: The cleaning component (52) also includes: A flow detection module, connected to the dispensing pipeline (4), for detecting the flow rate of the collagen in the dispensing pipeline (4) and sending a flow rate detection signal; A warning light (523) is provided on the dispensing pipeline (4); The control module is connected to the flow detection module and the warning light (523), and is used to receive a flow rate detection signal to obtain the flow rate of the collagen in the filling pipeline (4). When the flow rate is less than a preset flow rate, a control signal is output to the warning light (523) to light up the warning light (523).

8. A collagen packaging device according to claim 7, characterized in that: The dispensing pipeline (4) is also provided with an electric valve (524), which is connected to the control module and automatically closes when the electric valve (524) receives a control signal.

Citation Information

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