Belt feeder

The belt feeder addresses the inefficiency and damage issues of scraper plates by employing a transmission-driven scraper plate and air cleaning system, ensuring effective material removal without belt contact, thus improving cleaning efficiency and lifespan.

CN222248874UActive Publication Date: 2024-12-27SHANGHAI LINGAN EQUIPMENT MANUFACTURING CO LTD
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Patent Information

Application Number
CN202420769740.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2024-12-27
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

Existing belt feeders face issues with scraper plates that either fail to effectively remove residual wet sand due to insufficient contact force or cause damage to the belt when the contact force is excessive, leading to inefficiency and reduced lifespan.

Method used

A belt feeder design incorporating a cleaning mechanism with a scraper plate, driven by a transmission system, and a nozzle for compressed air cleaning, allowing for adjustable scraper plate positioning and material collection, which avoids direct contact with the belt.

Benefits of technology

Effectively removes residual materials without damaging the conveyor belt, enhancing cleaning efficiency and extending its service life by using a non-contact scraping method combined with air cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of belt feeding machines, and particularly relates to a belt feeding machine which comprises a base. A transmission groove is formed in the top of the base; through the arrangement of the cleaning mechanism, when the conveying belt conveys materials, residual materials on the conveying belt are preliminarily scraped through a scraping plate, the scraping plate does not abut against the conveying belt, then only large and large materials on the conveying belt are scraped, and when the conveying belt runs, a first conveying roller drives a driving disc to rotate through a transmission rod; the driving disc drives the inserting block to do circular motion, then the inserting block drives the positioning ring to do up-down reciprocating motion, then the positioning ring drives the piston to move up and down through the transmission plate, compressed air is generated and blown to the conveying belt through the blowing plate and the spray head, and materials preliminarily scraped and cleaned by the scraping plate are further cleaned. And the scraping plate is prevented from being excessively attached to the conveyor belt to accelerate the loss and prolong the service life of the conveyor belt.
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Description

Technical Field

[0001] The utility model belongs to the technical field of belt feeders, in particular to a belt feeder. Background Art

[0002] A feeder is a device used to transport materials from storage equipment (such as silos, hoppers) to downstream processing equipment (such as crushers, grinders, mixers, etc.). A belt feeder is a type of feeder, that is, a belt conveyor, which uses a continuously moving belt to transport materials from the feed end to the discharge end.

[0003] When wet sand is conveyed by a belt feeder, because the wet sand has a certain viscosity, a part of the wet sand will remain on the belt during the conveying process. Generally, a scraper plate is installed on the belt feeder to scrape off the residual wet sand on the belt, thereby improving the accuracy of wet sand weighing.

[0004] However, after the scraper plate is installed on the feeder, the scraper plate is generally brought into contact with the belt through a spring member to achieve the effect of scraping sand. However, when the spring force is small, the contact force between the scraper plate and the belt is small, and it cannot be guaranteed that the residual wet sand can be scraped off cleanly. When the spring force is large, the contact force between the scraper plate and the belt is large, which will cause certain damage to the belt. Therefore, a belt feeder is proposed to address the above problems. Utility Model Content

[0005] In order to make up for the shortcomings of the prior art and solve the problem that after the scraper plate is installed on the feeder, the scraper plate is generally brought into contact with the belt through a spring member to achieve the sand scraping effect, but when the spring force is small, the contact force between the scraper plate and the belt is small, and it cannot be guaranteed that the residual wet sand can be scraped off cleanly; when the spring force is large, the contact force between the scraper plate and the belt is large, which will cause certain damage to the belt, a belt feeder is proposed.

[0006] The utility model solves the technical problem by adopting the following technical solution: the belt feeder of the utility model comprises a base; a transmission groove is provided on the top of the base, a first conveying roller is rotatably connected to the inner side wall of the transmission groove through a rotating shaft, a second conveying roller is rotatably connected to the inner side wall of the transmission groove through a rotating shaft, the first conveying roller is connected to the second conveying roller through a conveyor belt, and a scraper plate is installed in the transmission groove;

[0007] The base is provided with a cleaning mechanism, which includes a positioning groove provided in the base, an inner side wall of the transmission groove is provided with a through hole connected to the positioning groove, a transmission rod is fixedly connected to one side of the first conveying roller, one end of the transmission rod passes through the through hole and is fixedly connected to a driving disk, a plug-in block is fixedly connected to the other side of the driving disk, a positioning ring is slidably connected in the positioning groove, the other end of the plug-in block is inserted into the positioning ring, a transmission plate is fixedly connected to the bottom of the positioning ring, a piston is fixedly connected to the top of the transmission plate, a blowing plate is fixedly connected to the inner side wall of the transmission groove, and a nozzle is fixedly connected to one side of the blowing plate. By setting the cleaning mechanism and cooperating with the scraper plate, the cleaning effect of the material attached to the belt is guaranteed.

[0008] Preferably, a sliding groove is provided on the inner side wall of the transmission groove, a sliding block is slidably connected in the sliding groove, one end of the sliding block extends out of the sliding groove and is fixedly connected to the scraper plate, and the scraper plate is positioned by setting the sliding groove and the sliding block.

[0009] Preferably, one side of the base is rotatably connected to a sleeve, and the other side of the sleeve is provided with a threaded hole, a screw rod is threadedly connected to the threaded hole, one end of the screw rod extends out of the threaded hole and is fixedly connected to a connecting plate, and the top of the connecting plate is fixedly connected to the bottom of the scraper plate, and the distance from the scraper plate to the conveyor belt can be adjusted by cooperating with the sleeve, the screw rod and the transmission plate.

[0010] Preferably, a cleaning groove is provided on the inner bottom wall of the transmission groove, and a cleaning plate is slidably connected to the cleaning groove. Through the cooperation of the cleaning plate and the cleaning groove, the material cleaned by spraying can be collected for subsequent processing.

[0011] Preferably, a sealing gasket is provided on the outer wall of the cleaning plate, and a fixing rod is fixedly connected to one side of the cleaning plate, so that the cleaning plate can be pulled to move and clean the materials in the cleaning tank through the cooperation of the fixing rod.

[0012] Preferably, the top of the base is fixedly connected to a material discharge bin, and the bottom of the material discharge bin is fixedly connected to a partition plate. Through the cooperation between the material discharge bin and the partition plate, the conveyor belt can be cooperated to carry out uniform and stable material discharge.

[0013] Preferably, the blowing plate is tilted and a filter is provided in the nozzle. The possibility of the material falling on the blowing plate is reduced by tilting the blowing plate, and the filter is provided in the nozzle to prevent the material from being sucked into the nozzle.

[0014] Beneficial effects of the utility model:

[0015] 1. The utility model provides a belt feeder. Through the setting of a cleaning mechanism, when the conveyor belt conveys materials, the scraper plate is used to preliminarily scrape the residual materials on the conveyor belt, and the scraper plate does not abut against the conveyor belt, and then only scrapes the larger and more materials on the conveyor belt. While the conveyor belt is running, the first conveying roller drives the driving disk to rotate through the transmission rod, and the driving disk drives the plug-in block to make a circular motion, and then the plug-in block drives the positioning ring to make an up and down reciprocating motion, and the positioning ring drives the piston to move up and down through the transmission plate, and then compressed air is generated and sprayed onto the conveyor belt through the blowing plate and the nozzle, and the material preliminarily scraped and cleaned by the scraper plate is further cleaned, so as to avoid the scraper plate and the conveyor belt being too close to each other, thereby accelerating the loss and service life of the conveyor belt.

[0016] 2. The utility model provides a belt feeder, which can adjust the distance from the scraper plate to the conveyor belt through the cooperation of the sleeve, the screw rod and the connecting plate, that is, the sleeve can be rotated to control the length of the screw rod in the threaded hole, and then the distance between the transmission plate and the base is adjusted to adjust the distance between the scraper plate and the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0018] Figure 1 It is a three-dimensional diagram of the utility model;

[0019] Figure 2 It is one of the cross-sectional structural diagrams of the base in the utility model;

[0020] Figure 3 This is the second cross-sectional structural diagram of the base in the utility model;

[0021] Figure 4 It is a disassembled structural diagram of the driving disc and the positioning ring in the utility model.

[0022] Legend:

[0023] 1. Base; 2. Transmission groove; 3. First conveyor roller; 4. Conveyor belt; 5. Scraper plate; 6. Cleaning mechanism; 61. Transmission rod; 62. Drive disk; 63. Plug-in block; 64. Positioning ring; 65. Transmission plate; 66. Piston; 67. Nozzle; 7. Slide groove; 8. Sleeve; 9. Connecting plate; 10. Cleaning groove; 11. Cleaning plate; 12. Partition plate. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Specific examples are given below.

[0026] See also Figure 1-Figure 4 The utility model provides a belt feeder, comprising a base 1; a transmission groove 2 is provided on the top of the base 1, a first conveying roller 3 is rotatably connected to the inner side wall of the transmission groove 2 through a rotating shaft, a second conveying roller is rotatably connected to the inner side wall of the transmission groove 2 through a rotating shaft, the first conveying roller 3 is connected to the second conveying roller through a conveyor belt 4, and a scraper plate 5 is installed in the transmission groove 2;

[0027] A cleaning mechanism 6 is provided on the base 1. The cleaning mechanism 6 includes a positioning groove provided in the base 1. A through hole connected to the positioning groove is provided on the inner side wall of the transmission groove 2. A transmission rod 61 is fixedly connected to one side of the first conveying roller 3. One end of the transmission rod 61 passes through the through hole and is fixedly connected to a driving disk 62. A plug-in block 63 is fixedly connected to the other side of the driving disk 62. A positioning ring 64 is slidably connected in the positioning groove. The other end of the plug-in block 63 is inserted into the positioning ring 64. A transmission plate 65 is fixedly connected to the bottom of the positioning ring 64. A piston 66 is fixedly connected to the top of the transmission plate 65. A blowing plate is fixedly connected to the inner side wall of the transmission groove 2. A nozzle 67 is fixedly connected to one side of the blowing plate. When working, the conveyor belt 4 is cleaned by the setting of the cleaning mechanism 6. When conveying materials, the scraper plate 5 is used to preliminarily scrape the residual materials on the conveyor belt 4. The scraper plate 5 does not abut against the conveyor belt 4, and then only scrapes the larger and more materials on the conveyor belt 4. While the conveyor belt 4 is running, the first conveying roller 3 drives the driving disk 62 to rotate through the transmission rod 61, and the driving disk 62 drives the plug-in block 63 to make a circular motion, and then the plug-in block 63 drives the positioning ring 64 to make an up and down reciprocating motion, and the positioning ring 64 drives the piston 66 to move up and down through the transmission plate 65, and then compressed air is generated and sprayed onto the conveyor belt 4 through the blowing plate and the nozzle 67, so as to further clean the materials preliminarily scraped and cleaned by the scraper plate 5, so as to avoid the scraper plate 5 and the conveyor belt 4 being too close, which will accelerate the loss and service life of the conveyor belt 4.

[0028] Further, such as Figure 1 and Figure 2 As shown, the inner wall of the transmission groove 2 is provided with a slide groove 7, a sliding block is slidably connected in the slide groove 7, one end of the sliding block extends out of the slide groove 7 and is fixedly connected to the scraper plate 5. During operation, the scraper plate 5 is positioned by the arrangement of the slide groove 7 and the sliding block.

[0029] Further, such as Figure 1 and Figure 2 As shown, a sleeve 8 is rotatably connected to one side of the base 1, and a threaded hole is provided on the other side of the sleeve 8. A screw is threadedly connected to the threaded hole. One end of the screw extends out of the threaded hole and is fixedly connected to a connecting plate 9. The top of the connecting plate 9 is fixedly connected to the bottom of the scraper plate 5. During operation, the distance from the scraper plate 5 to the conveyor belt 4 can be adjusted by the cooperation of the sleeve 8, the screw and the connecting plate 9, that is, the sleeve 8 can be rotated to control the length of the screw in the threaded hole, thereby adjusting the distance between the transmission plate 65 and the base 1 to adjust the distance between the scraper plate 5 and the conveyor belt 4.

[0030] Further, such as Figure 2 and Figure 3 As shown, the inner bottom wall of the transmission groove 2 is provided with a cleaning groove 10, and a cleaning plate 11 is slidably connected in the cleaning groove 10. During operation, the materials cleaned by the spraying can be collected through the cooperation of the cleaning plate 11 and the cleaning groove 10 for subsequent processing.

[0031] Further, such as Figure 3 As shown, the outer wall of the cleaning plate 11 is provided with a sealing pad, and a fixing rod is fixedly connected to one side of the cleaning plate 11. During operation, the cleaning plate 11 is pulled to move the materials in the cleaning tank 10 through the cooperation of the fixing rod.

[0032] Further, such as Figure 1 As shown, the top of the base 1 is fixedly connected with a material discharge bin, and the bottom of the material discharge bin is fixedly connected with a partition plate 12. During operation, the material discharge bin and the partition plate 12 cooperate with the conveyor belt 4 to discharge materials uniformly and stably.

[0033] Further, such as Figure 1 and Figure 2 As shown, the blowing plate is tilted and a filter is provided in the nozzle 67. During operation, the possibility of materials falling on the blowing plate is reduced by tilting the blowing plate, and the filter is provided in the nozzle 67 to prevent the materials from being sucked into the nozzle 67.

[0034] Working principle: When the conveyor belt 4 conveys materials, the scraper plate 5 is used to preliminarily scrape the residual materials on the conveyor belt 4. The scraper plate 5 does not abut against the conveyor belt 4, and then only scrapes the larger and more materials on the conveyor belt 4. While the conveyor belt 4 is running, the first conveying roller 3 drives the driving disk 62 to rotate through the transmission rod 61, and the driving disk 62 drives the plug-in block 63 to make a circular motion, and then the plug-in block 63 drives the positioning ring 64 to make an up and down reciprocating motion, and the positioning ring 64 drives the piston 66 to move up and down through the transmission plate 65, and then compressed air is generated and sprayed onto the conveyor belt 4 through the blowing plate and the nozzle 67, and the material preliminarily scraped and cleaned by the scraper plate 5 is further cleaned, so as to avoid the scraper plate 5 and the conveyor belt 4 being too close, which accelerates the loss and service life of the conveyor belt 4.

[0035] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. Belt feeder, characterized by: The invention comprises a base (1); a transmission groove (2) is provided on the top of the base (1); the inner side wall of the transmission groove (2) is rotatably connected to a first conveying roller (3) via a rotating shaft; the inner side wall of the transmission groove (2) is rotatably connected to a second conveying roller via a rotating shaft; the first conveying roller (3) is connected to the second conveying roller via a conveyor belt (4); and a scraper plate (5) is installed in the transmission groove (2); The base (1) is provided with a cleaning mechanism (6), the cleaning mechanism (6) comprising a positioning groove provided in the base (1), the inner side wall of the transmission groove (2) being provided with a through hole connected to the positioning groove, a transmission rod (61) being fixedly connected to one side of the first conveying roller (3), one end of the transmission rod (61) passing through the through hole and being fixedly connected to a driving disk (62), a plug-in block (63) being fixedly connected to the other side of the driving disk (62), a positioning ring (64) being slidably connected in the positioning groove, the other end of the plug-in block (63) being inserted into the positioning ring (64), a transmission plate (65) being fixedly connected to the bottom of the positioning ring (64), a piston (66) being fixedly connected to the top of the transmission plate (65), a blowing plate being fixedly connected to the inner side wall of the transmission groove (2), and a nozzle (67) being fixedly connected to one side of the blowing plate.

2. The belt feeder according to claim 1, characterized in that: The inner side wall of the transmission groove (2) is provided with a sliding groove (7), a sliding block is slidably connected in the sliding groove (7), and one end of the sliding block extends out of the sliding groove (7) and is fixedly connected to the scraper plate (5).

3. The belt feeder according to claim 2, characterized in that: A sleeve (8) is rotatably connected to one side of the base (1), and a threaded hole is provided on the other side of the sleeve (8). A screw rod is threadedly connected to the threaded hole. One end of the screw rod extends out of the threaded hole and is fixedly connected to a connecting plate (9). The top of the connecting plate (9) is fixedly connected to the bottom of the scraper plate (5).

4. The belt feeder according to claim 3, characterized in that: The inner bottom wall of the transmission groove (2) is provided with a cleaning groove (10), and a cleaning plate (11) is slidably connected in the cleaning groove (10).

5. The belt feeder according to claim 4, characterized in that: The outer wall of the cleaning plate (11) is provided with a sealing gasket, and one side of the cleaning plate (11) is fixedly connected to a fixing rod.

6. The belt feeder according to claim 5, characterized in that: The top of the base (1) is fixedly connected to a lower material bin, and the bottom of the lower material bin is fixedly connected to a partition plate (12).

7. The belt feeder according to claim 6, characterized in that: The blowing plate is arranged at an angle, and a filter screen is arranged inside the nozzle (67).