Feeding device for compounding basic plates of external wall insulation boards

Abstract

The utility model relates to a material loading device during the compounding of external wall insulation board basic panel, including frame, material support mechanism, detection mechanism, discharge mechanism and control unit, the material support mechanism includes first adjusting screw rod and support plate that are arranged symmetrically, the both ends of each first adjusting screw rod are respectively rotatingly connected to the support seat, the support plate is connected with the detection mechanism, the detection mechanism is connected with the discharge mechanism, and the control unit is connected with the detection mechanism. The support is connected with the rack, each supporting plate is in threaded connection with the first adjusting screw rod, and a driving motor is arranged at the position of the support; the detection mechanism comprises a plurality of sensors; the discharging mechanism comprises a push rod, and a push plate is arranged at a telescopic rod of the push rod; the driving motor, the sensors and the push rod are electrically connected with the control unit. The feeding device for compounding the basic plates of the external wall insulation board has the beneficial effects of being high in working efficiency and ensuring that the discharging angles of all the basic plates are consistent.

Description

Technical Field

[0001] The utility model relates to the technical field of machine tool fixtures, in particular to a feeding device for compounding a base plate of an external wall insulation board. Background Art

[0002] External wall insulation board, also called Horizon building external wall decoration integrated board. Usually composed of three layers of polymer mortar panel, insulation layer and composite material inner board, external wall insulation board integrates functions. Factory production and on-site bonding construction are the preferred materials to meet the current energy-saving needs of housing construction, improve the insulation level of industrial and civil buildings, and are also the preferred materials for energy-saving renovation of existing buildings. It also has the advantages of low cost, good effect, corrosion resistance and no pollution.

[0003] When producing exterior wall insulation boards in the prior art, it is usually necessary to manually send the base board to the conveyor belt, and then the conveyor belt sends the base board to the next process. On the one hand, the work efficiency is low, and on the other hand, the angles of the base board when it is sent out vary greatly, which can easily cause excessive errors in positioning in the next process. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a feeding device for compounding base plates of exterior wall insulation boards which has high working efficiency and ensures that the discharge angles of each base plate are consistent.

[0005] The technical solution of the utility model is:

[0006] A feeding device for compounding a base plate of an exterior wall insulation board comprises a frame, a supporting mechanism, a detection mechanism, a discharging mechanism and a control unit, wherein the supporting mechanism comprises a first adjusting screw and a supporting plate which are symmetrically arranged, wherein both ends of each of the first adjusting screws are rotatably connected to a support, the support is connected to the frame, each of the supporting plates is threadedly connected to the first adjusting screw, and a driving motor for driving the first adjusting screw is arranged at the support;

[0007] The detection mechanism includes a plurality of sensors, each of which is used to detect the position of the material to be delivered and to determine whether there is material at the supporting mechanism;

[0008] The discharging mechanism comprises a push rod, and a push plate is arranged at the telescopic rod of the push rod;

[0009] The driving motor, each of the sensors and the push rod are electrically connected to the control unit respectively.

[0010] Preferably, each of the supports is slidably connected to the frame via a first slideway.

[0011] Preferably, a second adjusting screw for adjusting the position of the support is provided between each of the supports and the frame, and a transmission assembly is provided between the second adjusting screws on the same side.

[0012] Preferably, a second slideway is provided between the push plate and the frame.

[0013] Preferably, a turntable is provided at the bottom of the frame.

[0014] Preferably, the frame is provided with conveying rollers on both the material inlet side and the material outlet side.

[0015] Preferably, each of the driving motors provides power to the first adjusting screw via a reducer.

[0016] Preferably, a connecting plate is provided between the reversing gear box at each of the first adjusting screws and the support.

[0017] Preferably, each of the support plates is threadedly connected to the first adjusting screw via a ball nut.

[0018] Preferably, each of the sensors is an infrared radiation sensor or a contact switch.

[0019] Compared with the prior art, the loading device for the composite base board of the exterior wall insulation board of the utility model places the stacked base board supporting mechanism on the supporting mechanism, and the height of the supporting mechanism is adjusted by the control unit, and the top base board is pushed out by the push rod, so the work efficiency is high; when the base board is pushed out, the angle of the base board is adjusted under the action of the push plate, ensuring that each base board is pushed out at a certain angle. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of an embodiment of a feeding device for compounding the base plate of the exterior wall insulation board of the utility model.

[0021] Figure 2 It is a schematic diagram of a preferred embodiment of a supporting mechanism on either side of a feeding device when the base plate of an exterior wall insulation board of the utility model is composited.

[0022] Figure 3 It is a schematic diagram of an embodiment of a turntable of a feeding device when compounding base plates of an exterior wall insulation board according to the utility model.

[0023] Figure 4 It is a schematic diagram of an embodiment of the cooperation between the conveying roller and the frame of the feeding device when the base plate of the external wall insulation board is composited according to the utility model.

[0024] Figure 5 It is a working schematic diagram of the feeding device when the base plate of the external wall insulation board of the utility model is composited.

[0025] Figure 6 It is a schematic diagram of circuit connection when the base board of the exterior wall insulation board of the utility model is composited.

[0026] Description of the numbers in the figure:

[0027] 101-frame; 102-second slide; 103-mounting plate; 104-second sensor; 105-push rod; 106-reversing gear box; 107-driving motor; 108-first adjusting screw; 109-ball nut; 110-second adjusting screw; 111-support plate; 112-first slide; 113-push plate; 114-support; 115-first sensor; 116-baffle; 117-turntable; 118-support rod; 119-second thrust bearing; 120-base; 121-transmission roller. DETAILED DESCRIPTION

[0028] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Embodiment 1:

[0030] The feeding device for compounding the base plates of the exterior wall insulation board provided by the utility model is suitable for sending out the stacked base plates individually when compounding the base plates, and then sending them to the pressing station with the cooperation of other devices.

[0031] like Figure 1 , 2 In the embodiments shown in Figures 4, 5 and 6, the frame 101 can support various functional mechanisms, wherein the frame 101 can be welded by profiles such as steel bars, square tubes, and angle steels.

[0032] The supporting mechanism arranged at the frame 101 is used for supporting the stacked basic plates and lifting the stacked basic plates to a certain rising height. The supporting mechanism includes symmetrically arranged first adjusting screws 108 and a supporting plate 111. A support 114 is arranged at the frame 101. To ensure that each first adjusting screw 108 has a large bearing capacity, bearing seats are arranged at both ends of each first adjusting screw 108, and both ends of each first adjusting screw 108 are rotatably connected to the support 114 via a first thrust bearing. Among them, in order to ensure the stability of the supported basic plate materials, two first adjusting screws 108 are set on both sides, and the support plates 111 on both sides are used to lift the stacked basic plate materials. Each side support plate 111 is threadedly connected with the first adjusting screw 108. When each first adjusting screw 108 rotates, it drives the support plate 111 to move up and down. Among them, in order to reduce the friction resistance between each support plate 111 and the first adjusting screw 108, each support plate 111 is threadedly connected with the first adjusting screw 108 via a ball nut 109. The drive motor 107 provided at each support 114 is used to provide power for the rotation of each first adjusting screw 108. Specifically, the power output of the drive motor 107 is provided for the rotation of the first adjusting screw 108 after passing through the reversing gear box 106 provided at the first adjusting screw 108. In order to reduce the load of the drive motor 107 and ensure the accuracy of the rotation of the first adjusting screw 108, the power output of the drive motor 107 is reduced by a reducer to provide power for the first adjusting screw 108. In view of the fact that the servo motor or stepper motor can accurately control the number of revolutions, in order to ensure the accuracy of the adjustment of the first adjusting screw 108, the drive motor 107 can also use a servo motor or a stepper motor when selecting.

[0033] In order to improve the compactness of the mechanical structure between the driving motor 107 and the reversing gear box 106 at the first adjusting screw 108 , a connecting plate is provided between the reversing gear box 106 at the first adjusting screw 108 and the support 114 .

[0034] The detection mechanism includes several sensors, among which a first sensor 115 for detecting the position of the material to be delivered is arranged on the side of the frame 101, and is used to detect the position of the uppermost basic plate material. The second sensor 104 for detecting the supporting mechanism is arranged on the top of the frame 101, and the control unit executes an action according to the position feedback, wherein each of the sensors can adopt an infrared counter-radiation sensor or a contact switch.

[0035] The discharging mechanism is used to push out the topmost basic sheet material and send it to other processes. The discharging mechanism includes a push rod 105. In view of the advantage of a pneumatic push rod having a rapid action execution, the push rod 105 is preferably in the form of a pneumatic push rod. A push plate 113 is arranged at the telescopic rod of the push rod 105. During assembly, the push rod 105 is connected to the frame 101 via the mounting plate 103. The installation height of the push rod 105 should ensure that the bottom edge of the push plate 113 can contact the topmost basic sheet material. To prevent the push rod 105 from occupying the loading space, the push rod 105 is arranged on one side of the discharging direction of the basic sheet material. In order to prevent the push rod 105 from driving a sheet material below to move due to friction when the stacked basic sheet material is pushed out, a baffle 116 can be arranged at the frame 101.

[0036] The control unit is used to control the execution of the actions of each functional mechanism. Specifically, the control unit is provided with a number of I / O interfaces, and the drive motor 107, each of the sensors and the push rod 105 are electrically connected to the corresponding I / O interfaces respectively. Since the exterior wall insulation board usually has a three-layer structure of a polymer mortar panel, an insulation layer, and a composite material inner panel, a communication interface is also reserved at the control unit, so that the device can feedback information to other feeding devices. Specifically, the working principle of the device is as follows:

[0037] S1: Place the stacked base sheets on the support plate 111 of the support mechanism. When the control unit detects that the push rod 105 is in an extended state, the control unit controls the drive motor 107 to perform an action so that the support plate 111 lifts the stacked base sheets.

[0038] S2: When the stacked base plates rise to a specified height, the first sensor 115 is triggered. When the control unit receives the trigger signal, the control unit sends a retraction command to the push rod 105, and the push rod 105 performs the retraction action, and the push plate 113 pushes out the top base plate. When the push rod 105 completes the retraction action, the extension action is immediately performed.

[0039] S3: Repeat steps S1-S2 until the second sensor 104 is triggered, and the control unit controls the driving motor 107 to move the support plate 111 to the bottom.

[0040] It is understandable that the functions of the control unit are realized by the control unit hardware itself and the program installed in the control unit. It should be noted that the program is written according to the above working principle description. Among them, when writing the program, the specific assembly language, called functions, and data debugging methods are all used as prior art, and the program installed in the control unit of this application is not protected by this solution.

[0041] Wherein, the control unit can be a single chip microcomputer or a PLC programmable controller.

[0042] Embodiment 2:

[0043] On the basis of Example 1, Figure 1 , 2 In the illustrated embodiment, in order to accommodate basic plates of different widths and to better align the stacked basic plates with the support plate 111 when placing the stacked basic plates on the support mechanism, each support 114 is slidably connected to the frame 101 via the first slide 112. In specific use, the supports 114 on both sides are pulled apart so that the support plates 111 on both sides are spaced apart, and the stacked basic plates are delivered to the approximate position by a forklift, a ground bull, and other equipment, and then the supports 114 are adjusted so that the support plates 111 on both sides are just below the edges of the two sides of the basic plates. At this time, the stacked basic plates can be conveniently placed on the support plates 111 by putting down the forklift or the ground bull.

[0044] In this embodiment, in order to more conveniently adjust the relative positions of the supports 114 on both sides, a second adjusting screw 110 is provided between each support 114 and the frame 101, and a transmission assembly is provided between the second adjusting screws 110 on the same side, wherein the transmission assembly includes a transmission wheel, and the transmission wheels can be transmitted by belt drive or chain drive.

[0045] Embodiment 3:

[0046] On the basis of Example 1 or 2, Figure 1 In the illustrated embodiment, in order to prevent the push plate 113 from sagging due to gravity when the telescopic rod of the push rod 105 is too long, thereby causing abnormal wear of the push rod 105, a second slide 102 is provided between the push plate 113 and the frame 101. Under the constraint of the second slide 102, the telescopic rod can be effectively prevented from sagging.

[0047] Embodiment 4:

[0048] On the basis of Example 2 or 3, Figure 3 In the illustrated embodiment, in order to increase the feeding speed of the stacked basic plates to the supporting mechanism, a turntable 117 is provided at the bottom of the frame 101. Specifically, a base 120 is provided at the bottom of the frame 101, and a support rod 118 is provided at the bottom of the turntable 117. The base 120 serves to constrain the support rod 118. The sides of the support rod 118 and the base 120 are provided with ridges, and a second thrust bearing 119 is provided between the ridges of the support rod 118 and the ridges of the base 120.

[0049] During the specific assembly, the height of the upper surface of the turntable 117 should be slightly higher than the height of the two side support plates 111. When loading, the stacked basic panels can be placed on the turntable 117. By rotating the turntable 117, the angle of the stacked basic panels can be conveniently adjusted, thereby increasing the loading speed.

[0050] Embodiment 5:

[0051] On the basis of any one of embodiments 1-4, Figure 4 , 5 In the illustrated embodiment, in order to facilitate the delivery of stacked base plates to the supporting mechanism and to facilitate the delivery of a single base plate to the next process when the equipment is far away from the next process, the frame 101 is provided with conveying rollers 121 on both the material inlet side and the material outlet side.

[0052] The embodiments described above are only preferred specific implementation methods of the present utility model, but the protection scope of the present utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present utility model according to the technical solution and utility model concept of the present utility model, which should be covered by the protection scope of the present utility model.

Claims

1. A feeding device for compounding base plates of exterior wall insulation boards, comprising a frame (101), a supporting mechanism, a detection mechanism, a discharging mechanism and a control unit, characterized in that: The material supporting mechanism comprises a symmetrically arranged first adjusting screw (108) and a supporting plate (111), the two ends of each first adjusting screw (108) are rotatably connected to a support (114), the support (114) is connected to the frame (101), each supporting plate (111) is threadedly connected to the first adjusting screw (108), and a driving motor (107) for driving the first adjusting screw (108) is arranged at the support (114); The detection mechanism includes a plurality of sensors, each of which is used to detect the position of the material to be delivered and to determine whether there is material at the supporting mechanism; The discharging mechanism comprises a push rod (105), and a push plate (113) is arranged at the telescopic rod of the push rod (105); The driving motor (107), each of the sensors and the push rod (105) are electrically connected to the control unit respectively.

2. The feeding device for compounding the base plate of the exterior wall insulation board according to claim 1, characterized in that: Each support (114) is slidably connected to the frame (101) via a first slideway (112).

3. The feeding device for compounding the base plate of the exterior wall insulation board according to claim 2, characterized in that: A second adjusting screw rod (110) for adjusting the position of the supporting seat (114) is arranged between each supporting seat (114) and the frame (101), and a transmission assembly is arranged between the second adjusting screw rods (110) on the same side.

4. The feeding device for compounding the base plate of the exterior wall insulation board according to claim 1, characterized in that: A second slideway (102) is provided between the push plate (113) and the frame (101).

5. The feeding device for compounding the base plate of the exterior wall insulation board according to claim 1, characterized in that: A turntable (117) is provided at the bottom of the frame (101).

6. The feeding device for compounding the base plate of the exterior wall insulation board according to claim 1, characterized in that: The frame (101) is provided with conveying rollers (121) on both the material inlet side and the material outlet side.

7. The feeding device for compounding the base plate of the exterior wall insulation board according to claim 1, characterized in that: Each driving motor (107) provides power to the first adjusting screw (108) via a speed reducer.

8. The feeding device for compounding the base plate of the exterior wall insulation board according to claim 1, characterized in that: A connecting plate is provided between the reversing gear box (106) and the support (114) at each first adjusting screw rod (108).

9. The feeding device for compounding the base plate of the exterior wall insulation board according to claim 1, characterized in that: Each support plate (111) is threadedly connected to the first adjusting screw rod (108) via a ball nut (109).

10. The feeding device for compounding the base plate of the exterior wall insulation board according to claim 1, characterized in that: Each of the sensors is an infrared radiation sensor or a contact switch.

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