Full-process detection device for shaving board production line

Abstract

The utility model belongs to the technical field of shaving board production, and particularly relates to a shaving board production line full-process detection device which comprises a conveying frame, a conveying detection assembly is installed on the conveying frame, a feeding frame is fixedly connected to the left side of the conveying frame, and the distance between two sets of discharging plates is adjusted through an adjusting assembly. The size of the shaving board is adjusted properly, then the shaving board is stacked and placed between the two sets of discharging plates, then the driving assembly is started, the driving assembly drives the two sets of feeding belts to rotate synchronously, and when the feeding belts rotate, the bottommost shaving board is pushed in cooperation with the baffle assembly; the bottommost shaving board enters the conveying detection assembly to be conveyed, detected and fed again, the driving assembly is matched with the baffle assembly again to convey the bottommost shaving board to the conveying frame, then batch feeding is achieved, manual carrying of workers every time is avoided, and the detection efficiency of the shaving board is effectively improved.

Description

Technical Field

[0001] The utility model relates to the technical field of particleboard production, in particular to a full-process detection device for a particleboard production line. Background Art

[0002] Particleboard, also known as bagasse board, is a man-made board made of wood or other lignocellulosic materials, which is glued together under heat and pressure after applying adhesive. It is mainly used in furniture manufacturing, construction industry, and train and car carriage manufacturing. Particleboard, also known as bagasse board, is a man-made board made of wood or other lignocellulosic materials, which is glued together under heat and pressure after applying adhesive. It is mainly used in furniture manufacturing, construction industry, and train and car carriage manufacturing.

[0003] Particleboard is widely used in building decoration because of its low price and resistance to deformation when exposed to moisture. During the production of particleboard, its outer surface must be dense and flat during the pressing process. Therefore, during product production, it is necessary to inspect the outer surface defects. Currently, this inspection method is basically based on manual observation. In this inspection method, some defects are not easy to be found by the naked eye, and defects are easily missed, which cannot guarantee the quality of batch products. For this reason, a Chinese patent (authorization announcement number is: CN 217846117) was developed. U, the authorization announcement date is: 2022.11.18) proposed a particleboard surface defect detection device. The patent is provided with a camera, a first light source and a conveying device for moving the particleboard. The particleboard moves on the device. Under the irradiation of the first light source, the camera takes a picture of the particleboard surface, and obtains a photo of the particleboard surface, thereby discovering the surface defects of the particleboard. Furthermore, a second light source is also provided. The irradiation direction of the second light source and the first light source is set differently. Under the irradiation of two groups of light sources with different irradiation directions, the surface defects of the particleboard will be more obvious, and the defects can be more easily found in the photos taken by the camera, thereby improving the defect recognition. It can be seen that the utility model has the advantages of convenient movement of the particleboard, convenient identification of the surface defects of the particleboard, and improved batch quality.

[0004] However, although the above patent can perform process detection on the surface defects of particleboard and can transport particleboard in batches by means of a conveyor belt, this patent is not convenient for loading materials during batch process detection of particleboard, and personnel are required to manually carry and load materials, which reduces the detection efficiency. In order to facilitate loading materials during batch process detection of particleboard, we propose a full-process detection device for a particleboard production line. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a full-process detection device for a particleboard production line. The spacing between the two groups of discharge boards is adjusted by adjusting the components, and the particleboards are appropriately adjusted to suit the size of the particleboards. Then the particleboards are stacked and placed between the two groups of discharge boards. Then the driving component is started, and the driving component will drive the two groups of feeding belts to rotate synchronously. When the feeding belts rotate, they will cooperate with the baffle component to push the particleboard at the bottom, and the particleboard at the bottom will enter the conveying and detection component for conveying and detection. When feeding again, the driving component will cooperate with the baffle component again to convey the particleboard at the bottom to the conveying rack, thereby realizing batch loading and avoiding the need for personnel to manually carry each time, effectively improving the process detection efficiency of the particleboard, solving the background loading problem, and designing the particleboard process detection loading part.

[0006] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0007] A full-process detection device for a particleboard production line comprises a conveyor frame, a conveyor detection component is installed on the conveyor frame, a loading frame is fixedly connected to the left side of the conveyor frame, two groups of discharge plates are slidably installed inside the loading frame, an adjustment component for driving the discharge plates to slide is installed on the loading frame, a first pulley and a second pulley are rotatably installed on the left and right sides of the inner side of the discharge plate respectively, a feeding belt is tensioned and sleeved between the first pulley and the second pulley, a driving component for driving the two groups of feeding belts to rotate synchronously is installed on the loading frame, and a baffle assembly is installed on the loading frame.

[0008] Preferably, the conveying detection assembly includes a conveying motor, a plurality of mounting rods are rotatably installed inside the conveying frame, a plurality of conveying wheels are fixedly sleeved on the outer surface of the mounting rods, and conveyor belts are tensioned and sleeved on the corresponding conveying wheels. A detection shell and a controller are installed on the conveying frame, and a plurality of CCD cameras are installed at the bottom of the detection shell, and the output end of the CCD camera is electrically connected to the controller through a wire.

[0009] Preferably, the adjustment component comprises an adjustment motor, an output end of the adjustment motor is fixedly connected with a bidirectional screw, and the bidirectional screw is threadedly disposed on the discharge plate.

[0010] Preferably, the driving assembly includes a self-locking motor, the output end of the self-locking motor is fixedly connected to a rotating rod, the end of the rotating rod away from the self-locking motor is rotatably connected to the inner wall of the loading rack, the outer surface of the rotating rod is provided with a plurality of sliding grooves, the discharge plate is provided with a through hole, the rotating rod is penetrated through the through hole, a mounting ring is rotatably installed at the through hole of the discharge plate, the outer surface of the mounting ring is fixedly sleeved with a transmission wheel, the end of the rotating shaft on the second pulley is fixedly connected to a driven wheel, a transmission belt is tensioned and sleeved between the driven wheel and the transmission wheel, the inner wall of the mounting ring is fixedly connected to a plurality of matching blocks, and the matching blocks are slidably connected to the inner wall of the sliding groove on the rotating rod.

[0011] Preferably, the baffle assembly includes two groups of baffles, a socket is opened on the discharge plate, the baffle is slidably inserted inside the socket, the discharge plate is fixedly connected to a fixing plate, a plurality of fastening bolts are threaded through the fixing plate, and the ends of the fastening bolts are rotatably connected to fastening blocks, which abut against the baffle.

[0012] Preferably, a plurality of heat dissipation fins are installed on the outside of the self-locking motor, the outside of the adjustment motor and the outside of the conveying motor. Beneficial Effects

[0013] The utility model provides a full-process detection device for a particleboard production line. Compared with the prior art, it has the following beneficial effects:

[0014] 1. A full-process detection device for a particleboard production line adjusts the spacing between two groups of discharge boards by adjusting components, and makes appropriate adjustments to adapt to the size of the particleboard. Then, the particleboard is stacked and placed between the two groups of discharge boards. Then, the driving component is started, and the driving component will drive the two groups of feeding belts to rotate synchronously. When the feeding belts rotate, the baffle component will push the particleboard at the bottom, and the particleboard at the bottom will enter the conveying and detection component for conveying and detection. When loading again, the driving component will cooperate with the baffle component again to convey the particleboard at the bottom to the conveying rack, thereby realizing batch loading, avoiding the need for personnel to manually carry each time, and effectively improving the detection efficiency of the particleboard. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the front view structure of the main body of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the loading rack of the utility model;

[0017] Figure 3 This is a schematic diagram of the loading rack structure of the utility model from another perspective;

[0018] Figure 4 The subject of this utility model Figure 3 A schematic diagram of the structure enlargement in the middle;

[0019] Figure 5 The subject of this utility model Figure 3 Enlarged schematic diagram of the structure at B in the middle.

[0020] In the figure: 1. conveying frame; 2. loading frame; 3. adjustment motor; 4. unloading plate; 5. self-locking motor; 6. detection shell; 7. conveying motor; 8. conveying wheel; 9. conveyor belt; 10. baffle; 11. fixing plate; 12. fastening bolt; 13. loading belt; 14. first pulley; 15. bidirectional screw; 16. rotating rod; 17. driven wheel; 18. transmission belt; 19. second pulley; 20. through hole; 21. slide groove; 22. mounting ring; 23. matching block; 24. transmission wheel. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-5 The utility model provides a technical solution: a full-process detection device for a particleboard production line, comprising a conveyor frame 1, a conveyor detection component is installed on the conveyor frame 1, a loading frame 2 is fixedly connected to the left side of the conveyor frame 1, two groups of discharge plates 4 are slidably installed inside the loading frame 2, an adjustment component for driving the discharge plate 4 to slide is installed on the loading frame 2, a first pulley 14 and a second pulley 19 are respectively installed on the left and right sides of the inner side of the discharge plate 4 through a rotating shaft, a feeding belt 13 is tensioned and sleeved between the first pulley 14 and the second pulley 19, a driving component for driving the two groups of feeding belts 13 to rotate synchronously is installed on the loading frame 2, and a baffle component is installed on the loading frame 2.

[0023] When in use, first adjust the spacing between the two groups of discharge plates 4 by adjusting the components, and make appropriate adjustments to adapt to the size of the particleboard. Then, stack the particleboards and place them between the two groups of discharge plates 4. Then start the driving component, which will drive the two groups of feeding belts 13 to rotate synchronously. When the feeding belts 13 rotate, they will cooperate with the baffle component to push the particleboard at the bottom, and the particleboard at the bottom will enter the conveying and detection component for conveying and detection. When loading again, the driving component will cooperate with the baffle component again to convey the particleboard at the bottom to the conveying rack 1, thereby realizing batch loading, avoiding the need for personnel to manually carry it each time, effectively improving the process detection efficiency of the particleboard, and making design supplements to the particleboard process detection and feeding part.

[0024] The conveying detection component includes a conveying motor 7, a plurality of mounting rods are rotatably installed inside the conveying frame 1, a plurality of conveying wheels 8 are fixedly sleeved on the outer surface of the mounting rods, and a conveying belt 9 is tensioned and sleeved on the corresponding conveying wheels 8. A detection shell 6 and a controller are installed on the conveying frame 1, and a plurality of CCD cameras are installed at the bottom of the detection shell 6. The output end of the CCD camera is electrically connected to the controller through a wire.

[0025] When using the conveying detection component, the particleboard will enter the conveyor belt 9, and the conveyor belt 9 will transport the particleboard to the bottom of the detection shell 6. The CCD camera at the bottom of the detection shell 6 will take pictures of the surface of the particleboard, and the photographed images will be transmitted to the controller for detection and analysis to realize the detection of the particleboard.

[0026] The adjustment component includes an adjustment motor 3 , the output end of which is fixedly connected with a bidirectional screw 15 , which is threadedly disposed on the discharge plate 4 , and the distance between the two groups of discharge plates 4 can be controlled by the bidirectional screw 15 .

[0027] The driving assembly includes a self-locking motor 5, the output end of the self-locking motor 5 is fixedly connected to a rotating rod 16, the end of the rotating rod 16 away from the self-locking motor 5 is rotatably connected to the inner wall of the loading rack 2, a plurality of slide grooves 21 are provided on the outer surface of the rotating rod 16, a through hole 20 is provided on the discharge plate 4, the rotating rod 16 is penetrated through the through hole 20, a mounting ring 22 is rotatably installed at the through hole 20 of the discharge plate 4, a transmission wheel 24 is fixedly sleeved on the outer surface of the mounting ring 22, a driven wheel 17 is fixedly connected to the end of the rotating shaft on the second pulley 19, a transmission belt 18 is tensioned and sleeved between the driven wheel 17 and the transmission wheel 24, a plurality of matching blocks 23 are fixedly connected to the inner wall of the mounting ring 22, and the matching blocks 23 are slidably connected to the inner wall of the slide groove 21 on the rotating rod 16.

[0028] When the distance between the two groups of unloading plates 4 is adjusted, the unloading plates 4 will drive the mounting ring 22, the transmission wheel 24, the driven wheel 17, the transmission belt 18 and the matching block 23 to slide. At this time, the matching block 23 will slide along the slide groove 21 on the rotating rod 16. When the self-locking motor 5 is started, the self-locking motor 5 will drive the rotating rod 16 to rotate. When the rotating rod 16 rotates, it will drive the mounting ring 22 to rotate through the matching block 23. When the mounting ring 22 rotates, it will drive the driven wheel 17 to rotate through the transmission belt 18. When the driven wheel 17 rotates, it will drive the corresponding feeding belt 13 to rotate, thereby realizing the synchronous rotation of the two groups of feeding belts 13.

[0029] The baffle assembly includes two groups of baffles 10. A socket is opened on the discharge plate 4. The baffle 10 is slidably inserted inside the socket. A fixing plate 11 is fixedly connected to the discharge plate 4. A plurality of fastening bolts 12 are threadedly passed through the fixing plate 11. The ends of the fastening bolts 12 are rotatably connected to fastening blocks, which abut against the baffle 10.

[0030] The slidably inserted baffle 10 can be positioned and adjusted to suit the thickness of the plate, and the adjusted baffle 10 can be fastened and positioned by fastening bolts 12 .

[0031] A plurality of heat dissipation fins are installed on the outside of the self-locking motor 5, the outside of the adjustment motor 3 and the outside of the conveying motor 7 to improve the heat dissipation of the motors.

[0032] Working principle: When in use, first adjust the distance between the two sets of unloading plates 4 by adjusting the motor 3 to drive the bidirectional screw 15 to rotate. When the distance between the two sets of unloading plates 4 is adjusted, the unloading plates 4 will drive the mounting ring 22, the transmission wheel 24, the driven wheel 17, the transmission belt 18 and the matching block 23 to slide. At this time, the matching block 23 will slide along the slide groove 21 on the rotating rod 16 to adjust appropriately according to the size of the particle board.

[0033] After that, the particleboard is stacked and placed between the two groups of discharge plates 4, and then the self-locking motor 5 is started. The self-locking motor 5 will drive the rotating rod 16 to rotate. When the rotating rod 16 rotates, it will drive the mounting ring 22 to rotate through the matching block 23. When the mounting ring 22 rotates, it will drive the driven wheel 17 to rotate through the transmission belt 18. When the driven wheel 17 rotates, it will drive the corresponding feeding belt 13 to rotate, so that the two groups of feeding belts 13 rotate synchronously. When the feeding belt 13 rotates, the baffle plate 10 will push the particleboard at the bottom, and the particleboard at the bottom will be sent to the conveyor belt 9. The CCD camera at the bottom of the detection shell 6 will take pictures of the surface of the particleboard, and the photographed image will be sent to the controller for detection and analysis to realize the detection of the particleboard. When loading again, the driving component will cooperate with the baffle plate component again to transport the particleboard at the bottom to the conveying rack 1, thereby realizing batch loading, avoiding the need for personnel to manually carry it each time, and effectively improving the detection efficiency of the particleboard.

[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A full-process detection device for a particleboard production line, comprising a conveyor frame (1), characterized in that: The conveyor frame (1) is provided with a conveying detection component. The left side of the conveyor frame (1) is fixedly connected with a loading frame (2). Two groups of discharge plates (4) are slidably mounted inside the loading frame (2). An adjustment component for driving the discharge plates (4) to slide is mounted on the loading frame (2). A first belt pulley (14) and a second belt pulley (19) are rotatably mounted on the left and right sides of the inner side of the discharge plates (4) respectively through a rotating shaft. A loading belt (13) is tensioned and sleeved between the first belt pulley (14) and the second belt pulley (19). A driving component for driving the two groups of loading belts (13) to rotate synchronously is mounted on the loading frame (2). A baffle assembly is mounted on the loading frame (2).

2. A particleboard production line full-process detection device according to claim 1, characterized in that: The conveying detection component comprises a conveying motor (7), a plurality of mounting rods are rotatably mounted inside the conveying frame (1), a plurality of conveying wheels (8) are fixedly sleeved on the outer surfaces of the mounting rods, and a conveying belt (9) is tensionedly sleeved on the corresponding conveying wheels (8), a detection housing (6) and a controller are mounted on the conveying frame (1), a plurality of CCD cameras are mounted on the bottom of the detection housing (6), and the output ends of the CCD cameras are electrically connected to the controller via wires.

3. A particleboard production line full-process detection device according to claim 2, characterized in that: The adjustment component comprises an adjustment motor (3), the output end of the adjustment motor (3) being fixedly connected to a bidirectional screw rod (15), and the bidirectional screw rod (15) being threadedly penetrated on the discharge plate (4).

4. A full-process detection device for a particleboard production line according to claim 3, characterized in that: The driving assembly comprises a self-locking motor (5), the output end of the self-locking motor (5) is fixedly connected to a rotating rod (16), the end of the rotating rod (16) away from the self-locking motor (5) is rotatably connected to the inner wall of the loading frame (2), the outer surface of the rotating rod (16) is provided with a plurality of sliding grooves (21), the discharge plate (4) is provided with a through hole (20), the rotating rod (16) is penetrated through the through hole (20), a mounting ring (22) is rotatably mounted at the through hole (20) of the discharge plate (4), a transmission wheel (24) is fixedly sleeved on the outer surface of the mounting ring (22), a driven wheel (17) is fixedly connected to the end of the rotating shaft on the second pulley (19), a transmission belt (18) is tensionedly sleeved between the driven wheel (17) and the transmission wheel (24), a plurality of matching blocks (23) are fixedly connected to the inner wall of the sliding groove (21) on the rotating rod (16), and the matching blocks (23) are slidably connected to the inner wall of the sliding groove (21) on the rotating rod (16).

5. A full-process detection device for a particleboard production line according to claim 4, characterized in that: The baffle assembly comprises two groups of baffles (10), the discharge plate (4) is provided with a socket, the baffle (10) is slidably inserted inside the socket, the discharge plate (4) is fixedly connected with a fixing plate (11), a plurality of fastening bolts (12) are threadedly passed through the fixing plate (11), the ends of the fastening bolts (12) are rotatably connected with fastening blocks, and the fastening blocks abut against the baffle (10).

6. A full-process detection device for a particleboard production line according to claim 5, characterized in that: A plurality of heat dissipation fins are installed on the outside of the self-locking motor (5), the outside of the adjustment motor (3) and the outside of the conveying motor (7).

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