Multifunctional chlorella extraction device
By introducing a rotary separation bucket structure and a servo motor-driven rotation mechanism in the Chlorella extraction device, the problems of slow material filtration and inconvenient collection in traditional devices are solved, and the working efficiency and convenience of material collection are significantly improved.
Patent Information
- Application Number
- CN202420937140.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-30
AI Technical Summary
During the preliminary filtration process, the traditional Chlorella extraction device naturally filtration and fall slowly, which affects the working efficiency, and the extracted material is inconvenient for discharge and collection.
A multifunctional Chlorella extraction device is designed, adopting a rotary separation bucket structure, including mounting ring, support disc, worm gear, worm and servo motor. The installation ring is driven to rotate through the servo motor, which increases the separation efficiency and passes through the discharge door. And discharge valves to facilitate the easy discharge of materials.
The work efficiency of preliminary separation and filtration is improved, and the material collection process after extraction is simplified, enhancing the overall work efficiency.
Smart Images

Figure CN222250751U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of chlorella extraction, and in particular relates to a multifunctional chlorella extraction device. Background Art
[0002] The chlorella extraction device is an instrument device used to filter and separate chlorella. The traditional chlorella extraction device includes a support frame, a filter device fixed on the upper end of the support frame for filtering out the chlorella, and a filter press device fixed on the lower end of the support frame for squeezing out excess water in the chlorella; the filter device includes a filter box, a filter bucket clamped on the upper end of the filter box for filtering the chlorella, and a guide pipe fixedly connected to the lower end of the filter bucket for discharging the filtered chlorella slurry into the filter press device. The device has the characteristics of reducing the water that needs to be evaporated during the processing of chlorella, but the material at the initial filtration point naturally filters and falls slowly, which is easy to affect the work efficiency during the work process and the extracted material is not convenient to discharge for collection. Utility Model Content
[0003] In order to solve the above technical problems, the utility model provides a multifunctional Chlorella extraction device, which can conveniently discharge the separated and extracted materials for collection and rotate during the initial separation and filtration to increase the separation efficiency.
[0004] The technical scheme is as follows: a multifunctional Chlorella extraction device comprises a separation tank, the lower end of which is bolted to a filter press square shell, and a flow tube is connected to the internal thread between the separation tank and the filter press square shell; a control valve is threadedly connected between the flow tubes; a working electric cylinder is installed on the internal bolts at the right end of the filter press square shell; a filter press piston is bolted to the output shaft of the working electric cylinder; a filter screen is inlaid on the left side of the inside of the filter press square shell; a discharge door is arranged on the left side of the rear end of the filter press square shell; a PLC is bolted to the upper left part of the outer wall of the separation tank; lower supports are welded around the upper end of the separation tank; an upper support is bolted to the upper end of the lower support; a rotating separation bucket structure is supported inside the separation tank, characterized in that the rotating separation bucket structure comprises a mounting ring, a support plate is welded to the upper part of the outer wall of the mounting ring; a worm wheel is inlaid on the outer wall of the mounting ring; a worm is arranged on the left side of the worm wheel; a servo motor is connected to the coupling at the rear end of the worm; and a discharge support bucket structure is arranged at the lower end of the mounting ring.
[0005] Preferably, a plurality of the lower supports and the upper supports are provided and distributed around the support plate.
[0006] Preferably, balls are movably embedded inside the lower support and the upper support, and are in contact with the outer wall of the support plate.
[0007] Compared with the prior art, the beneficial effects of the utility model are:
[0008] In the utility model, the lower support and the upper support are arranged to be movably installed and used in conjunction with the support plate.
[0009] In the utility model, the arrangement of the mounting ring and the supporting plate is applicable in combination with other structural connections.
[0010] In the utility model, the arrangement of the worm wheel, the worm and the servo motor drives the mounting ring to rotate, thereby increasing the filtering efficiency of the discharge support bucket structure and the working efficiency during the rotation. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a structural schematic diagram of the utility model.
[0012] Figure 2 It is a structural schematic diagram of the rotary separation bucket structure of the utility model.
[0013] Figure 3 It is a structural schematic diagram of the discharge support bucket structure of the utility model.
[0014] In the figure:
[0015] 1. Separation tank; 2. Filter press square shell; 3. Working electric cylinder; 4. Filter press piston; 5. Filter screen; 6. Discharge door; 7. Flow pipe; 8. Control valve; 9. PLC; 10. Lower support; 11. Upper support; 12. Rotating separation bucket structure; 121. Mounting ring; 122. Support plate; 123. Worm gear; 124. Worm; 125. Servo motor; 126. Discharge support bucket structure; 1261. Net bucket; 1262. Discharge pipe; 1263. Discharge valve. DETAILED DESCRIPTION
[0016] The utility model is further described below in conjunction with the accompanying drawings:
[0017] Example:
[0018] As attached Figure 1 As shown, a multifunctional chlorella extraction device comprises a separation tank 1, a filter press square shell 2 is bolted to the lower end of the separation tank 1, and a flow pipe 7 is threadedly connected to the inner part between the separation tank 1 and the filter press square shell 2; a control valve 8 is threadedly connected between the flow tubes 7; a working electric cylinder 3 is installed with the inner bolts at the right end of the filter press square shell 2; a filter press piston 4 is bolted to the output shaft of the working electric cylinder 3; a filter screen 5 is inlaid on the left side of the inner part of the filter press square shell 2; a discharge door 6 is arranged on the left side of the rear end of the filter press square shell 2; a PLC 9 is bolted to the upper left part of the outer wall of the separation tank 1; lower supports 10 are welded around the upper end of the separation tank 1; an upper support 11 is bolted to the upper end of the lower support 10; a rotating separation bucket structure 12 is supported inside the separation tank 1.
[0019] As attached Figure 2As shown, in the above embodiment, specifically, the rotating separation bucket structure 12 includes a mounting ring 121, and a support plate 122 is welded to the upper part of the outer wall of the mounting ring 121; a worm wheel 123 is inlaid on the outer wall of the mounting ring 121; a worm 124 is arranged on the left side of the worm wheel 123; a servo motor 125 is connected to the rear end coupling of the worm 124; a discharge support bucket structure 126 is installed at the lower end of the mounting ring 121; the servo motor 125 is driven to cooperate with the worm 124 and the worm wheel 123 to rotate and separate the support plate 122, the mounting ring 121 and the net bucket 1261.
[0020] As attached Figure 3 As shown, in the above embodiment, specifically, the discharge support bucket structure 126 includes a net bucket 1261, and a discharge pipe 1262 is welded to the lower end of the net bucket 1261; a discharge valve 1263 is threadedly connected between the discharge pipes 1262; and the discharge valve 1263 is opened to discharge the unfiltered material through the discharge pipe 1262.
[0021] In the above embodiment, specifically, the left side of the rear end of the filter press square shell 2 is hinged to the left side of the rear end of the discharge door 6, and the right side inside the discharge door 6 is bolted to the rear side inside the filter press square shell 2, so that the discharge door 6 can be opened after loosening the bolts, thereby conveniently discharging the extracted material.
[0022] In the above embodiment, specifically, the servo motor 125 is bolted to the left side of the rear end of the separation tank 1, and the front end of the worm 124 connected to the output shaft is connected to the inner front side of the separation tank 1 through a bearing, which provides a stable support for active use.
[0023] In the above embodiment, specifically, the net bucket 1261 is welded to the lower end of the mounting ring 121, and the discharge pipe 1262 at the lower end of the net bucket 1261 passes through the front of the separation tank 1, so as to discharge the unfiltered material for recycling.
[0024] In the above embodiment, specifically, the working electric cylinder 3 is electrically connected to the PLC9, the servo motor 125 is electrically connected to the PLC9, and the front end of the PLC9 is electrically connected to a button.
[0025] How it works
[0026] The working principle of the utility model is as follows: when extracting Chlorella vulgaris, the material is poured into the mounting ring 121 and the net bucket 1261, and then the servo motor 125 is driven to cooperate with the worm 124 and the worm wheel 123 to rotate the support plate 122, the mounting ring 121 and the net bucket 1261 to separate. After separation, the discharge valve 1263 is opened to discharge the unfiltered material through the discharge pipe 1262. After pre-separation, the control valve 8 is opened to allow the material to enter the filter press square shell 2 through the flow pipe 7, and then the working electric cylinder 3 is driven to make the filter press piston 4 move in the filter press square shell 2 so that the material can pass through the filter screen 5 to achieve water separation. After separation, the valve on the left side of the filter press square shell 2 is opened to drain water and the discharge door 6 is opened to discharge the extracted material to complete the work.
[0027] Utilizing the technical solution described in the utility model, or those skilled in the art designing similar technical solutions inspired by the technical solution of the utility model to achieve the above-mentioned technical effects, all fall within the protection scope of the utility model.
Claims
1. A multifunctional chlorella extraction device, the multifunctional chlorella extraction device comprises a separation tank (1), the lower end of the separation tank (1) is bolted to a filter press square shell (2), and a flow pipe (7) is internally threadedly connected between the separation tank (1) and the filter press square shell (2); a control valve (8) is threadedly connected between the flow pipes (7); a working electric cylinder (3) is installed on the internal bolts of the right end of the filter press square shell (2); a filter press piston (4) is bolted to the output shaft of the working electric cylinder (3); a filter screen (5) is embedded on the left side of the inside of the filter press square shell (2); a discharge door (6) is arranged on the left side of the rear end of the filter press square shell (2); a PLC (9) is bolted to the upper left part of the outer wall of the separation tank (1); lower supports (10) are welded around the upper end of the separation tank (1); an upper support (11) is bolted to the upper end of the lower support (10); a rotating separation bucket structure (12) is supported inside the separation tank (1), characterized in that: The rotating separation bucket structure (12) comprises a mounting ring (121), a support plate (122) being welded to the upper portion of the outer wall of the mounting ring (121); a worm wheel (123) being inlaid on the outer wall of the mounting ring (121); a worm (124) being arranged on the left side of the worm wheel (123); a servo motor (125) being connected to the rear end coupling of the worm (124); and a discharge support bucket structure (126) being installed at the lower end of the mounting ring (121).
2. The multifunctional Chlorella extraction device according to claim 1, characterized in that: The discharge support bucket structure (126) comprises a net bucket (1261), a discharge pipe (1262) is welded to the lower end of the net bucket (1261); a discharge valve (1263) is threadedly connected between the discharge pipes (1262).
3. The multifunctional Chlorella extraction device according to claim 1, characterized in that: The lower support (10) and the upper support (11) are both provided in plurality and are distributed around the supporting plate (122).
4. The multifunctional Chlorella extraction device according to claim 1, characterized in that: The lower support (10) and the upper support (11) are both movably embedded with balls inside, and are in contact with the outer wall of the support plate (122).
5. The multifunctional Chlorella extraction device according to claim 2, characterized in that: The left side of the rear end of the filter press square housing (2) is hingedly connected to the left side of the rear end of the discharge door (6), and the right side inside the discharge door (6) is bolted to the rear side inside the filter press square housing (2).
6. The multifunctional Chlorella extraction device according to claim 2, characterized in that: The servo motor (125) is bolted to the left side of the rear end of the separation tank (1), and the front end of the worm (124) connected to the output shaft is connected to the inner front side of the separation tank (1) through a bearing.